New trends in Electrical systems and industrial Automation(Siemens)

BY

Pradeep Chotia (CDQ-PP)

 Topics Covered in 4 days Training

 1)MOTORS AND GEAR MOTORS

 3)VFD’S and COMPONENTS

 4)INDUSTRIAL AUTOMATION AND COMMUNICATION

 5)BUILDING MANAGEMENT SYSTEM

 6)CIRCUIT BREAKERS,CONTACTORS,ENERGY METERING SYSTEMS

 7)MOTOR CONTROL CENTRES

 8)TYPE TESTED PANELS-TTP AND PTTP

1) Siemens Motors and Gear Motors
Insulation class:-It is the max winding temp withstand
capacity of motor.
 Ingress Protections
Coding X(First Digit) Y(Second Digit)
Digit Protection of Solid Object Ingress Protection of Liquid Object Ingress

0 No Protection No Protection

1 Protection against obj larger than 50mm dia Vertical dripping Protections

2 Protection against obj larger than 12.5mm dia Dripping water 15 deg tilted

3 Protection against obj larger than 2.5mm dia Spraying Water

4 Protection against obj larger than 1mm dia Splash water

5 Protection against dust(Limited ingress,not harmful) Water jets

6 - Powerful water jets

7 - Temporary Immersion

8 - Permanent Immersion(more than 30 min)

Basic For Motor Selection
Motor Selection Criterias
Duty Classes
 Why Gears are are preferred for motor applications?

 Methods of power Transmission:-

1)Manual
2)Belt
3)Chain
4)Gears

Advantage of GEARS:-
Transmitt Exact velocity
May be used to transmit large power
Has high Efficiency
Has reliable Service
Has Compact Layout
 Drive Train
 Transformer is a means of transmitting electrical power by means of magnetic coupling to a desired level.

 G box is a means of transmitting mechanical power by means of mechanical coupling to a desired level

HIGH EFFI. G,BOX &

VFD Pump
MOTORS COUPLINGS
 Modularity in Siemens Geared Motors
1)It depends on Torque,Speed and gear ratio,power and
efficiency.
Classification of Gear Motors
 Data required for Geared Motor Selection(SIMOGEAR)

 Application /Details of the Drive Machine

 Required Input Power
 Required Output Speed of the gear Motor
 Operating Voltage and Frequency
 Operating mode like Invertor/no. of starts –stops
 Ambient Temp
 Degree of Protection
 Mounting Position
 Required Braking Torque
 Type of Output Shaft
 Input Version of Gbox
 Any Protection required for Motor
 Type of Transmission-Belt,chain,Gear Wheel
 Requirement of Holdback details
Comparison of Geared Motors
Optimisation of Gear selection
Mounting arrangements
Surface Protection of Motors
 Modular &Logistically optimized designed Motors(MODULOG)

Various features:-
1)Brake

2)Incremental Encoder

3)Forced Ventillation

4)Mechanical Protection
 Why SIMOGEAR Motors?

 Reduced Weight and shorter overall length as per IE2 and IE3 standard
 Low noise Emission due to optimised tooth design and standard noise dampening fan inside
housing
 Environmental compatibility,mechanical strength and adapted to modern modular motor mounted
systems.
 High Energy Efficiency saves operational cost
Backlash in Gears
Geared Motors Rating Range Standard Portfolio
 2) VFD:-Variable frequency Drive

It comprises of three basic units:-Convertor,DC link and

Invertor
Functional Diagram
Convertor
Harmonics
 VFD Protection Components

Braking Modules
Sinewave Filter

Output Line
Braking Resistor Reactors

Semiconductor
Fuses
Input Line Reactors
Fan/ Motor(RPM) Load at motor shaft in KW Spped vs
0 0 load

50 0.01
100 0.08
150 0.27
200 0.64
300 2.17
450 7
600 17
750 34
900 59
1050 93
1200 139
1350 198
1370 206
1470 255
 Essential Conditions and criterias for VFD selection

 1)Details of the machine to be controlled (Torque,Speed,cooling,operating time,controls,interfacing

and visualization,slip compensation etc.)

 2)Environmental details:-(installation height,temperature,cooling requirement,climatic

condition,special application area,acoustic noise.)

 3)Mains Supply Characteristics(mains voltage,fluctuations in freq,interferences,short ckt,overvolt

prot,)

 4)Maintenance,Operation ,Personnel.(training and instructions to operator,maintenance,spare parts)

 5)Financial Costs(Purchase and operating cost,ROI,)
 6)Protective measures for operator,convertors and motors
 Conventional Systems without VFD’s

 Type of Controlling:-Air flow Control Using Dampers and Liquid flow control using valve.

 The Opening closing of the damper depends on the demannd from the process

 In conventional systems ,induction motor runs at rated speed regardless of percentage of opening and
closing of dampers
 It results in unnessary power consumption and power wastage irrespective of demand.

 By using VFD it Power consumption of motor is reduced by cube of speed reduction.

 Reduced wear and tear of mechanical parts results in longer life and less mechanical cost.
 Features and Benefits of V20,G120 VF drives
Features Advantage V20Drive G120
Compact Design Space Saving Yes Yes
Automatic and Flying Faster and Accurate startup Yes Yes
restart of the system after supply
recovery
Kinetic Buffering High availability of Yes Yes
equipment during voltage dip
Energy Saving Less running cost,Fast ROI ECO mode present ECO mode
Sleep Mode Additional Energy Saving Yes Yes
Macro technology Faster Startup time for Yes Yes
standard applications
Integrated PID Control Fast,accurate process 1 4
control
Load Torque Monitoring Detection of Pump dry run Yes Yes
and Belt breakdown
detection
Cascade Controlling Accurate Process Control Yes(2 additional Yes(4 Additional Motors)
with optimised Hardware motors)
 Standard Duty Classes for drives
Duty Classes Rated Current Values for Convertors

Class-1 Example-Fan 100% Continuous

Class-2 Example-Extruders 100% continuous

150% 1 minute
Class-3 Example-Mixer 100% Continuous
150% 2 min
200% 10 sec
Class-4 Example-Mill 100% continuous
125% 2 hours
200% 1 min
Class-5 Example-Kilns 100% continuous
150% 2 hours
200% 1 min
Class-6 100% continuous
150% 2 hours
300% 1 min
 What is Industrial Automation?
.
 The word ‘Automation’ is derived from ancient Greek words of Auto (means self) Matos
(means moving). Thus, a mechanism move by itself or self dictated is called automation.
As compared with manual systems, automation systems provides superior performance
in terms of precision, power and speed of operation.
Industrial automation is the use of control devices such as PC/PLCs/PACs etc. to control
industrial processes and machinery by replacing as much as possible labour intervention
and dangerous assembly operations with automated ones.

Why Industrial Automation?

 to increase production
 to reduce cost
 to reduce manpower
 to improve safety working conditions
 to reduce power consumption
 to improve quality
 GSD File
Generic Station data File is mandatory to define a device into automation system
To Communicate Simocode Pro on profibus with a PLC it is required to install the simocode
GSD file into the PLC sofware which helps to identify it as a network component and start
the exchange of data.
Repeaters,Gateways,Switches

Communication
Exchange of Information between two entities over a medium
 Communication agencies:-machines,processes
 Medium:-Wire,Air
Why Communication required in Industries?
 Integration
 Data transparency and flexibility
 Automation of Process
 Requirement of Intelligent switchgears and processes
 Power management
 Automation features

1)Degree of Automation
The sense and benefit of an automation depends on the technical process (accessible / inaccessible) and the
general conditions (economically reasonable / senseless). The degree of automation describes the extend of
the processes included in the automation.
2)Bandwidth: from zero up to fully automated operation
3)Types of operation
 – Off-line operation (operation with indirect process connection) with the lowest degree of automation
 – On-line / open-loop operation (open on-line operation) for a medium degree of automation
 – On-line / closed-loop operation (closed on-line operation) for a high degree of automation
 What is a Protocol?
Set of rules that are predefined & followed by partners to have a uninterrupted
communication between each other

Sr No Comm Protocol Physical Layer Common Transmission Max no of

Network Speed devices in a
Topology single loop
1) Modbus RTU RS-485 Bus 19.2 Kbps 31

2) Modbus TCP Ethernet Star 100 Mbps Unlimited with

Routers
3) Profibus DP RS-485 Bus 9.6 to 12 mbps 124

4) ProfiNet Ethernet Star 100mbps 126

 Basic Terms in Industrial Communication

Basic of a network providing an electrical,mechanical Set of Rules defining the format and meaning of
and procedural interface to the transmission medium messages to be exchanged.

PHYSICAL LAYER(Medium) Communication Protocol

RS-485 MODBUS RTU

PROFIBUS

ETHERNET MODBUS TCP

PROFINET
 PLC

Programmable: The operation of the controller is not fixed, you can change it by
programming the controller
Logic: The program written into this controller is actually a ‘logical analysis’ depending
on inputs to generate an output or take a decision
Controller: A controlling device to achieve a closed loop system which is continuously
executing the user defined program in a self dictated state to generate an output
 Siemens TIA Portal and S7-200

1)High Performance Runtime:-Access Optimised data Storage ,Consistency checks by ES,Direct

compilation in machine code .

2)Effiecient Programmable:- Numerous Functions in Programming languages,Symbolic,structural and

easily understand programming,Flexible to communicate with third party signals.

3)Integrated system Diagnostics:- System Diagnostics ,Easy configuration and uniform architecture
4)Security Control:-Access Protections,Know how protections,Manipulation Protection,
 Simatic Step 7 v13 SP1 features
 1)Team Engineering:-PLC enhancements and upgradation,Enhanced Online Commissioning

 2)Usability:-Hiding Errors and warnings,Section wise Libraries,Customisation and much more.

 3)Simulation:- Test,Online and Offline Mode is there for reducing chances mistakes and easy correction

 4)STEP-7 Language :- newly Innovated language options along with FBD,STL,Ladder languages,
Graph,Histograms of scalable data representation.

 5)Scalable online Auto backup Facility,Alternate IP Addressing possible online.

 6)Hardware Configuration:-New Soft Controller based on s7 1500,Compare hardware at all levels

 7)System Functions:-Undo option,Auto Delete of Cache Memory when reached predefined limit,Increase
hardware configuration by usng Bus Extender Modules or repeater.
 Building Automation

 1)Smoke Detectors to detect the smoke

 2) Fixed temperature heat detectors

 3)Multisensor detectors to detect both smoke and heat

 4)Beam detectors for high height area

 5)LHS cable for cable cellar

 Aspects of Building Automation
1)Offices,Warehouses,Apartments,malls,hotels etc

Fire Detection Access Control

Extinguishing Video surveillance
Evacuation Unauthorised entry detection

BMS

Control & Monitoring of Air Conditioning Energy Monitoring

Ventilation Integrated Decentralized Solution
Electrical and Plumbing Plant Optimization
 Fire Fighting System
 Manual Call Points:- These are used for manual alarm triggering via Annunciator or Hooters
 Input Modules:-Used for MonitoringExternal devices:-Sprinkler Flow Switches
 Output Modules:-Used for relay Outputs to activate Smoke Echaust
fans,AHUActuators,Sprinklers.
 Short Circuit Isolators:-For every 20 devices 1 Isolator is required
 Zone Modules:- To power up 1 beam detector
 Audio,Visual devices:-Hooters,Strobes
 DPU:-Device Programming Unit for Decentralized controlling of whole BMS (Building
management system
 Remote printing module for auto printing of event with details
Fire Alarm and repeater Panel Function:-
1)Processing of Input signal recieved from field input devices
2)Send output signal
3)Integrated voice evacuation system
4) Graphical screens for event,details,floor plans
5)Device loop card for connecting all input devices
6)LCD Display
7)Acknowledge ,silence and reset capability
 Access Control System:- Access control
systems perform authorization identification,
authentication,access, approval, and accountability of
persons through login credentials including passwords,
personal identification numbers (PINs), biometric scans,
and physical or electronic keys

 1)Conventional system:-Keypad system,Mgnetic Swipe System,Proximity card reader,Smart card reader

 2) Biometric based readers:-Finger print,hand palm,voice recognition,face detection,iris rcognition

systems

 3)CCTV:-Wire less,dome type,box type,wall mounted,IR and Day-Night cameras for uninterrupted
recording and survilience.
Other Application including chiller units,AHU,fire fighting,swage and water treatment and electrical
power saving via integrating BMS system
 Advantage of Integrated BMS System

 Energy Saving by using chiller water valve modulation based on return air temp,VFD control and PMS.

 Preventive maintenance:-Dusty filter alarm based on DP across filter

 Fully Automated:-Scheduled Time based start stop of AHU by dedicated IBMS

 Comfort Application:-Temp set point adjustment remotely based on load

 Life safety:- Shut off AHU ,Elevators in case of Fire and explosion.

 It will control various multisite individually IBMS connected together at a single location IBMS system
 Circuit Breakers:-It is a mechanical switching device capable of making
,carrying and breaking current under normal,Overload and short circuit
condition.
 Types of Short Circuits(4 types)
 Air circuit breaker:-This type of circuit breakers, is those kind of circuit breaker which operates in air
at atmospheric pressure. After development of oil circuit breaker, the medium voltage air circuit
breaker (ACB) is replaced completely by oil circuit breaker.
 MCCB:-MCCB is a Module case circuit breaker which has a rugged construction as it can break
larger currents usually from (100-1000A).
 RCCB:-A Residual Current Circuit Breaker (RCCB), also known as Residual Current Device (RCD) is
essentially a differential current sensing device used to protect a low voltage circuit in case of a
leakage fault
 Its of 2 types:-a)Type A:-for detecting pulsating DC and AC sinosuidal current leakage:-microwave,LCD
TV etc
b)used to detect Pure DC,Pulsating DC and AC sinosuidal leakage current .VFD,Soft starter
1)30ma Protection against in downstream ckt for saving human in the event of direct or indirect
electrical contact to live .
2)100ma:-Protection against electrical shock in the event of indirect contact to protect entire
wiring and components
3)300 ma:-Toprotect against fire hazards
 Switch disconnector:-A disconnect switch is a switch which has the capability to interrupt power to
an electrical circuit or to a group of electrical circuits.
 SIMARIS Design Software tool for circuit breakers

 1)It will calculate fault level values and subsequent response time based on Input
resistance,load etc
 2)Fully Transparent Network design and SLD using Library,graphical represntation,symbols.
 3)Rated Parameters snd equipment details
 4)Actual current and voltage drop at each level calculation
 5)Energy Report generation Panel Wise
 6)Project Documentation including Cable schdule,BOM etc
 7)Selectivity feature(CB’s) is present based on load,Time and current capability
 8)Communication:- Data communication via profibus.
 Why to clear short circuit quickly?

 Its severity increases as time progresses

 Thermal load and high dynamic loadincreases on equipments leads to decrease in withstand capacity of
switching devices(CB’s)
 Voltage dip due to fault generation due to other consumers
 Strong magnetic fields influencing other auxiliary contacts and signals
 Risk of arc fault and destructionof switchgear
 Riskof person getting electric shock
 Potential Earth fault may increase
 Microprocessor Based ACBs

Safety Interlocks
SENTRON 3WL Error Function generators
 Contactor:- A contactor is an electrically controlled switch
used for switching an electrical power circuit, similar to a
relay except with higher current ratings.it is used for
making,breaking and carrying current.It is not used for short
ckt applications.
 Main components of Contactor are:-Magnet system,contact system and coils

 It is a Electromagnetic device used for switching ON and OFF the circuit under normal condition.

 It is a remotely operated device placed near to load centre

 It is a highly recommended and widely used device used in industry for switching purpose because
of its higher service reliability and higher electromechanical life.
 It is easy to maintain and provide a facility to replace coils and contacts kits
 Its electrical life depends on switching duty and operational current.
 Contact erosion is caused by breaking arc current during opening.
 Its mechanical life depends on number of make-break operations under no load conditions
 Contact System:-AC coil,DC Coil,Universal.
Contact system:-
1) capable of carrying continuous current and inrush current as per utilization category for short duration
2) Double break contact system dampens the arc effect
3)bounce time>2ms
4) quality of contacts is most imp than contact area
5)silver alloys are used as contact material

 1)Pickup Power:-It is required to initiate movement of armature from initial position to final
position.Expressed in VA for AC and WATTS for DC

 2)Holding Power:-I is power consumption require during closed condition of contactor to maintain
contact pressure.

1)Pickup Power>Holding Power for contactors with AC magnets

2)Pickup Power=Holding Power for contacts with DC magnet .

 Importance of Power Quality

Power Quality Indicators:-

1) Harmonics
2) Reactive Power
3) Voltage and Current unbalance
4) Voltage variations
Cost of Poor Power Quality:-
 Increase In power Losses
 Unexpected Power failure(Breaker Tripping,Fuse Blowing)
 Equipment Failure or Malfunctioning
 Equipment Over heating(Transformer,motors) Reduced Lifetime
 Skin Effect of Cables result in high temp load and great voltage drop
 Damage to sensitive Equipments(PC,ControlSystems)
 Need to oversize installation to cope up with additional electrical stress
 Penalties by utilities becoz the site pollutes the supply network too much
 Contactors utilization Categories

Voltage Category Typical Application Make(Switching ) Break(Switching)

AC AC-1 Non Inductive or Slightly Inductive Load 1.5 1.5
AC AC-2 Slip Ring Motors 4 4

AC AC-3 Suirrel cage motors,starting switches off 10 8

motors during run time
AC AC-4 Squirrel cage motors 12 10
starting,plugging,inching.
AC AC-5a Switching of electric dischrge lamps - -
AC AC-5b Switching of incandescent lamps - -
AC AC-6a Switching of transformers - -
AC AC-6b Switching of capacitor banks - -
DC DC-1 Non inductive or slightly inductive 1.5 1.5
load,furnace,heaters
DC DC-2 Shunt motors 4 4

DC DC-3 Series motors 4 4

 Coordination as per IEC 60947-4.1
 Type-1:-Under those short ckt conditions in which contactor will not cause any danger to person or
installation.But itmay not be suitable for further use without repair or replacement of parts.
 Type-2:- Under those short ckt conditions in which contactor will not cause any danger to person or
installation.it shall be suitable for further use.

Fuse Protected system MPCB+Contactor MPCB+Contactor+Relay MPCB With relay

Relay Trip on Overload Ckt brkr trip on overload Overload relay trip on Ckt brkr trip on SC fault
Fault overload
Fuse Take over Short Ckt Ckt brkr trip on shrt ckt Ckt brkr trip on short ckt Ckt Brkr sense overload
Fault fault and signal to contactor
Feeder life is very high Separate instrument Separate indicators forO/L Auto reset after thermal
required for different faults and S/C discrimination cooling
 Life VS Space

Fuse

Fuseless CB+
Fuseless CB+ Contactor+ Bimetallic
Relay
Life

relay

Fuseless CB+
Contactor

Space
 Contactors health monitoring
 1)Routine Maintenance:-Inspect terminals,arc chambers periodically after Installation and every six
month thereafter routine inspections help to monitor the state of contactors
 2)Contact Arrangement:-Alteration in existing contact arrangement from NO to NC or Vice versa will
cause wrong indication and leads to serious incidents.Dont remove any unutilized contact from the
contactor
 3)Terminals:-Tighten the terminals periodically.contacts have a tendency to loosen with time .majority of
the accidents occur due to loose terminals only.
 4)corrosive Environment:-Corrosive atmosphere have a serious effect on the performance of
contactors.it leads to overheating due to the formation of foreign particles layer at the conection and on the
springs.so we shoul duse Contact Cleaner sprays to minimise the effect(CRC 2-26)
 5)Humming Noise:-It also happen due to the accumulation of dust on magnet faces. To overcome this
problem clean the magnet faces by chamoi leather.
 6)Chattering of contactor:-It happens due to poor power supply conditions available to coil .It is
necessary to use proper capacity control transformer to over come this problem
 7)Contact Contition:-Do not use abrasives,polish paper and grease on contacts otherwise chances of
flash over will be more.
 8)Contact replacement:-Contacts shoul dbe replaced in case iif the tip of contacts has become less than
40% volume to its original size by visual inspection or using RLT contactor.
 Disadvantage of Duplicate Contactor Coil life cycle
 1)Initial Cost Saving
 2)Temporary Relief-Cost of duplicate spare is low

 3)humming sound and contact chattering

4)Inconsistent Pickup and drop out voltage band leads to burning of coil

 4)High Power Consumption per contact

 5)Cost rises due to frequent replacement of contactors
 6)Loss of productivity due to Inconsistent failures
 RLT Contactors

 Remaining Life Time Contactors

 These Contactors are very useful for cost saving by precise measurement of healthyness of
contact sets in terms of percentage.

 It’s Automatic Electronic Inspection is more reliable and Authentic as compared to visual
inspection
 Vaccuum Contactors:-Switching in Hermetically sealed vaccuum bottles

 Compact Size

 High Electrical Endurance

 Suitable for hazardous areas

SIEMENS Electronic coil system is the best solution to overcome chattering and coil burnout,voltage
dips,wide band of voltage and best feature is PLC compatibility.
 Siemens Integrated Communication Solution

 Communication Capable Switchgear Increased Level of Automation

 Status and Energy Consumption Information Create Transparency

 Fast Easy and Simple Commissioning Cut Down Time Consuming Processes

 Planned Preventive Maintenance Ensure System availability

 Energy monitoring Stand alone System Features:-

 PC Based System
 Simple Architecture and Easy to Handle
 NO PLC Interfacing required
 User Friendly Interface
 Dedicated Functionalities for energy Monitoring
 Suitable for Inductry and Infrastructure

Major Functionalities:-
1)Load Centre Based Reports
2)Comparison reports
3)Machine wise Reports
4)Daily Shift Wise Reports
 SENTRON series:-Communication capable
Protection,Measuring and Monitoring devices.

 1)Air Circuit breakers:-3WL

 2)Molded case Circuit Breakers:-3VA2,3VL
 3)Energy Monitors:-7kmpac
 4) Configuration software for sentron:-Power Config
 5)Energy Monitoring Software:-power Manager
 Conventional MCC issues
Sr No ISSUES CHALLENGES
1 Basic ThermalOverload Protection Limited Protection functionality
2 Additional Complete Discrete Divices Hgher module sizes and panel dimensions for
needed for complete protection and protection with high inventory.
energy monitoring
3 Complicated control schemes and Large no of contro cables,more joints and
hardwiring inflexible for modification
4 Basic and limited data accessible thru Lack of availability of proper diagnostic data
hardwire feedback signals
5 Erection ,laying and loopchecking of Increased installation time ,time consuming in
control cables fault finding and rectification
6 No capturing of historical data Increase in need for preventive maintenance
,loss of productivity.
1)Increased man hours,lengthy commissioning time schedule,proned to
unplanned maintenance,more civil and mechanical costs and less reliability.
 Present Metering Limitations and drawbacks
1)Manual Reporting
 Person dependent
 Error Prone
 Time Consuming
 Data Inconsistancy
 Data Manipulation Possible
2) Meters With RS-485 ports
 Utilization level is very poor if not integrated to communication network
 Compromise on speed(19.6kbps),reliability and performance
3)System/Data Transperancy
 Only Energy Data(KWh) is a prime focus
 Emerging Trends :- Advanced Metering and
Monitoring Software
Meters Analog Digital meters Digital multifunction Meters(LCD based+
Meters Energy Management System)
1 Data Current, Current, Basic data Power Quality
Volts, Volts Harmonics
Energy, ,Energy, Current/Voltage Unbalance
frequency frequency, Voltage Variation
Power factor Limit Value Monitoring
2 Accuracy Class Class-2 Class-1 Class-0.5
Class-0.2
High Accuracy
3 Communication Not Applicable Upto 19.2kbps Via Profibus Faster & Reliable Comm.
Via Ethernet
4 Speed Visualization Visualization Visualization Reporting,Analysis,Recording.
Reporting Manual Basic Reporting Remote Monitoring,Controlling,Automated
Recording Advanced reporting system,detailed
analysis(trends)
 Importance of power Quality

1)Power Quality Indicators:-

i)Harmonics
ii)Reactive Power
iii)Voltage and Current Imbalance
iv)Voltage Variation

2)Cost of Poor Power Quality:-

a)Inc of Power loss
b)Unexpected Power supply failure due to breaker trip and fuse blowing
c)Equipment Failure and overeating reduced life span
d)Skin effect in cable leads to high temp and voltage dip
e)Damage to sensitive equipment including PLC,PC
f)Oversize installation requirement to cope up with electrical stress
g)Penalties by utilities .
 Power Monitoring for assessing power quality

 Main problems are:-

1)Flicker
2)Harmonics
3)Voltage Interruption:-Voltage dip for more than 60 sec less than 10 percent of rated voltage
4)Voltage Swell
5)Voltage Sag(or Dip):-Voltage dip for 10ms to 1 min between 90 to 10 percent. Due to short ckt and overload.

Consequences of Degraded Power Quality:-

1)Failure of Drive systems and Production Processes
2)Malfunction of Protection relays
3)Function failures of comm. Facilities and computers
4)Destruction of Household Electronics
5)Power Loss and Overheating of Loads
 IMC VS Conventional MCC
Parameters Conventional MCC I-MCC
1) Overall Cost for Motor feeder 20 100
power requirement.

2)Cost of MCC Marshalling cabinet 10 -

Analog Input Output Module 10 -

3)Digital Input Output Modules 43 -

4)Cost of Control Cable between -
MCC and I/O Control Panel in DCS 10

5)Profibus Connector - 4
6)Profibus Cable - 0.4
7)Profibus repeater after every 25 - 2
devices
Sum Total 93% 106.4%
 SIMOCODE Pro C,Pro S and Pro V(motor control)
Control Function Pro C Pro S proV
Direct Starter Yes Yes Yes
Reverse Starter Yes Yes Yes
Star delta Starter no Yes Yes
Star delta with direction no no Yes
reversal
2 speed with direction no no Yes
reversal
Control of circuit breaker Yes Yes Yes
Control of soft starter Yes Yes Yes
Control of soft starter with Yes Yes Yes
reverse contactor

Comm Via Profibus Partial Parameter access Partial Parameter access Total Parameter access
Logic Modules Yes Yes more than PROC & Pro S
Standard function(power yes yes more than PROC & Pro S
monitoring,emergency
start)
 SIMOCODE -ES is a Software for config,diagnostic and
parameterization
Easy 3 step Installation of SIMOCODE

Take New Simocode

Paste parameters via

Memory Module

Assign Profibus
Address
 SIEPAN 8 PU Switchboards or Panels
Type tested Panels:-TTP(HT) and PTTP(Medium,LT)

 Verification of Dielectric Properties

 Verification of effect of temperature rise

 Verification of short circuit withstand strength

 Verification of effectiveness of protective circuit

 Verification of clearances and creepage distance

 Verification of mechanical operation

 Verification of degree of protection

 Draw Out MCC(8PU S1.5)

 1)versatility and reliability:-same size module interchangeable,no shutdown or cutting ,drilling is required for
modification,direct alignment with PMCC

 2)Safe and User Friendly Design

 3)uniqueness:-main and control busbars are separate,ALStan vertical busbars

 4)Easy to operate as wide cable alley is given for maintenance and cable termination

 5)provide safety:-Integrated lyra switch,gravity operated shutters