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    Done By: Qadri Mayaleh & Abdelrahman Abbass Supervisor: Dr. Samer Mayaleh

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    RajeshBasireddy
    This document summarizes an induction heating project completed by Qadri Mayaleh and AbdelRahman Abbass under the supervision of Dr. Samer Mayaleh. The goals of the project were to build basic knowledge of induction heating, address industry needs for simplicity, power savings, clean heating and fast production. A model for an induction surface hardening machine was built and tested. The design included a high frequency power supply, PIC microcontroller, IGBT drivers, matching coil, induction heating coil and capacitor. Problems encountered included failures of the PIC, IR component and issues with matching the microcontroller to the IGBT gate.

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    Done By: Qadri Mayaleh & Abdelrahman Abbass Supervisor: Dr. Samer Mayaleh

    Uploaded by

    RajeshBasireddy
    21 views21 pages
    This document summarizes an induction heating project completed by Qadri Mayaleh and AbdelRahman Abbass under the supervision of Dr. Samer Mayaleh. The goals of the project were to build basic knowledge of induction heating, address industry needs for simplicity, power savings, clean heating and fast production. A model for an induction surface hardening machine was built and tested. The design included a high frequency power supply, PIC microcontroller, IGBT drivers, matching coil, induction heating coil and capacitor. Problems encountered included failures of the PIC, IR component and issues with matching the microcontroller to the IGBT gate.

    Original Description:

    introduction to induction heating

    Original Title

    Introdution

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    This document summarizes an induction heating project completed by Qadri Mayaleh and AbdelRahman Abbass under the supervision of Dr. Samer Mayaleh. The goals of the project were to build basic knowledge of induction heating, address industry needs for simplicity, power savings, clean heating and fast production. A model for an induction surface hardening machine was built and tested. The design included a high frequency power supply, PIC microcontroller, IGBT drivers, matching coil, induction heating coil and capacitor. Problems encountered included failures of the PIC, IR component and issues with matching the microcontroller to the IGBT gate.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    21 views21 pages

    Done By: Qadri Mayaleh & Abdelrahman Abbass Supervisor: Dr. Samer Mayaleh

    Uploaded by

    RajeshBasireddy
    This document summarizes an induction heating project completed by Qadri Mayaleh and AbdelRahman Abbass under the supervision of Dr. Samer Mayaleh. The goals of the project were to build basic knowledge of induction heating, address industry needs for simplicity, power savings, clean heating and fast production. A model for an induction surface hardening machine was built and tested. The design included a high frequency power supply, PIC microcontroller, IGBT drivers, matching coil, induction heating coil and capacitor. Problems encountered included failures of the PIC, IR component and issues with matching the microcontroller to the IGBT gate.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
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    Done By:

    Qadri Mayaleh & AbdelRahman Abbass


    Supervisor:
    Dr. Samer Mayaleh
    Introduction
     What is Induction Heating?
    Introduction
     Why the Induction Heating?
    Energy
    conservation
    Controlled Non-contact
    features heating

    Environmentall
    Clean heating
    y friendly
    Increase
    production line
    speeds
    Application

    Industrial application

    Housing applications

    Medical application
    (precision induction heating)
    Project goals
     build and formulate a basic knowledge about induction
    heating .

     deal with the industry requirements for simplicity ,saving


    the power consumption, clean heating and fast
    productivity.

     To build a model for induction surface hardening machine.

     Carry out some testing on the model.


    Background for Induction Heating
     Induction Heating
    Eddy Current Skin Effect Ferromagnaric Material
    Background for Induction Heating
    Resonance
    Parallel resonance
    Tank circuit
    Modeling of induction heating
    Design criteria
    Design criteria
    There are two serious problems especially become important when the material
    starts heating up.

    R ↑

    µ ↓
    The High frequency power
    supply Design
     High frequency power supply
    • Low freq. AC supply DC source.
    Practical design
    High frequency power supply
     DC - source High frequency AC source

    2MBI 50N-120 FUJI IGBT Module


    Practical design
     PIC Microcontroller (16F877A)
    Practical design
     IGBT DRIVERS…
     Opto-Coupler

     IR2110
    Practical design
     L6384E
    Practical design
    BOOTSTRAP CAPACITOR
    Practical design
    Matching Coil

     Ferrite transformer,
     Matching circuit such as an L-match network.
    Practical design

     Induction Heating Work coil.

     L=3.2 uH
     N=4.5 turns
     Inner diameter =7cm

     Induction Heating Capacitor.

     ceramic capacitor
     0.1 uF,450 V
    To produce 3uF, 450 V.
    Problems
     PIC microcontroller failure.
     IR FAILURE.
     Opto-coupler Constrains.
     Mismatching between PIC microcontroller and
    IGBT gate.
    Cost

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