Use of Buckypaper in Future Aircrafts

Presented by: Saurabh.S.
Khopade
Guided by: Prof. Kavidas Mate
Use of Buckypaper in Future Aircrafts
(Composite Material)
INTRODUCTION
• Buckypaper is a macroscopic aggregate of carbon nanotubes, or
“Buckytubes”.
• It owes its name to the buckminsterfullerene, that is 60 carbon fullerene. The
molecule become named after Richard Buckminster (“Bucky”) fuller, who is
amongst a great number of inventions. Nanotubes have very extensive range
of electronic, thermal and structural homes [1].
• It is a sheet of graphite, that's rolled right into a cylinder and closed at either
end with caps having pentagon shape. (fig.1).
• There are unique classes of nanotubes, they may be small diameter, single
wall nanotubes (SWNTs, ~1nm) and huge diameter, multi–wall nanotubes
(MWNTs, ~10nm). SWNTs are the essential cylindrical shape, and can be
used as constructing blocks for both multi-wall nanotubes.
Fig 1: AFM image of Buckypaper
Fig 2: Buckypaper Sheet

MANUFACTURING PROCESS
• Each Single walled carbon nanotube and multi-walled nanotube based

totally buckypaper composites can be organized through adding 0.035 g of
every form of cnts to 0.01M HAucl4 3H2O Solution in N-Methyl-2-
pyrrolidone. The suspensions then sonicated in a sonic bath for three hours
to ensure that the CNTs were evenly dispersed thru the gold-NMP solution
[2].
Fig 3: Manufacturing
Process
MANUFACTURING PROCESS
• To gain a flat homogeneous sheet of Buckypaper the nanotubes had been
vacuum filtrated through a porous alumina membrane and washed with
deionised water and ethanol (fig.4). The free standing Buckypapers were
peeled from the membrane and left to dry at 400C. After Drying of films,
they were cut into strips of width ~3 mm and lengths of up to 3.5 cm. Film
thickness obtained was in range of 100 μm and 120 μm [3].
PROPERTIES OF BUCKYPAPER
 Buckypaper is one 10th the weight but 500 times stronger than steel while
its sheets are stacked to shape a composite (fig.5).
Fig 4: Comparison to steel (a)

Strength Comparison (b)
 It is able to disperse warmness like brass or metal and it may conduct energy
like copper or silicon sheets of buckypaper stacked and pressed collectively
form a composite. it has very excessive thermal conductivity [4].
 Buckypaper can be cut, like pocket book paper. Making it, is a completely
time consuming it take a few days to make a single role of some meters
buckypaper [5]
Fig 5: Comparison of Specific Strength

And Specific Stiffness
 If Buckytubes are organized to a particular Pattern, EMI shielding is one of

the specific property obtained.
 If Buckytubes are organized in alignment then it increases its Strength.
(a) (b)
 Particular arrangement of Buckytubes also beautify its Electroconductivity
assets.
 They can also be arranged in a style which could enhance more than one
properties at a time like Heat dissipation and Energy together, EMI Shielding
and Fire Retardancy together which proves to be very useful and vital in
aircrafts.
(c) (d) (e)

Fig(s) - Specific Properties of Buckypaper
APPLICATIONS IN AIRCRAFT
 1. Resistance to lightning strike and much less Pollution-
Buckypaper can be used to reduce the impact of lightning strike within the
plane (fig.10). Copper and Aluminium are used only due to its low weight and
rate distribution capability. But there may be a danger of Damage to aircraft
because of lightning. Aligned Buckypaper will distribute all the charge [6]. It's
going to also lessen the pollutants (fig.11).
Fig 10: Lightning Strike impact on Airplane Fig 11: Pollution Rate Comparison
 2. Weight reduction and Electrical benefits-
Buckypaper weighs handiest 15 percent as much as copper and most effective
thin strips are required [7]. Nanotubes showcase unrivalled strength,
flexibility, particular electric Specifications, making the maximum conductive
fibre known, can feature as semiconductors, and are the most effective
thermal conductors. It uses for ElectroMagnetic Interference Shielding and
lightning-strike protection on aircraft [8].
 3. Fire Retardancy-
Covering material with a thin layer of Buckypaper substantially improves its
fire resistance because of the green reflection of warmth by way of the dense,
compact layer of carbon nanotubes or carbon fibres [9]. If exposed to an
electric powered charge having buckytubes in proper alignment then,
buckypaper also can be used to illuminate PC and TV monitors. It could be
more strength-effective, lighter, and could permit for a greater uniform degree
of brightness than modern-day Cathode Ray Tube (CRT) and liquid-crystal
display (LCD) Era.
High electrical Resistance makes it secure from the lightning Strike (Fig.12).
This results in Fire Retardant behavior which proves to be useful in this
application.
Fig 7: Comparison of Electrical Resistivity

Of CNT materials
 4. Effieciency booster-
Buckypaper aircrafts are most efficient,even more than carbon nanofibre
planes (fig.13). This is because of reduced overall weight of aircraft.
Buckypaper composites improve structural integrity. Buckypaper allows
wireless data transfer through composite material.
Fig 8: Efficiency Comparison

CONCLUSION
 Synthesis of CNTs and Manufacturing of buckypaper, Numerous specific

properties of buckypaper which can be altered by specific alignment or
pattern like EMI shielding, Strength, Electroconductivity, Heat Dissipation
,Heat Retardancy and their applications were reviewed.
 Buckypaper has large number of applications, where its usage in Aircrafts is
one of them. Using Buckypaper in Aircrafts resulted in Resistance from
lightning strike which ensures its safety even in bad weather conditions,
Decrement in Pollution which leads to be a good contribution for
Environment, Reduction in Weight of the Aircraft which increases its
Performance as well as Efficiency, Electrical benefits making it secure and
capability of storing charge which can be used further.
 Therefore, Buckypaper would emerge as price saving and most powerful
aircraft Material in Future.
REFERENCES
 [1] Liu J, Rinzler AG, Dai H, Hafner JH, Bradley RK, Boul PJ, Patel L.
Science papers, 280: 1253-6,1988.
 [2] http://www.hpmi.net/buckypaper.php.
 [3] Sun J and Gao L. Development of a dispersion process for carbon
nanotubes in ceramic matrix by heterocoagulation, Carbon 41 (2003) 1063.
 [4] Gupta VK, ‘Material science’, McGraw Hill, 2004.
 [5] http://www.nanotechlabs.com.
 [6] http://www.buckypaper.com.
 [7] Lalit Gupta, Advanced composite materials, Himalayan books, 2003.
 [8] Nanotechnology to soon provide paper stronger than steel for
commercial uses, James B. Lewis, the Foresight Institute 2008-10-24.
Retrieved 2012-12-7.
 [9] Wang D, Song PC, Liu CH, Wu W, Fan SS, Highly oriented carbon
nanotube papers made of aligned carbon nanotubes, Nanotechnology 19
(2008) 075609.

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Presented by: Saurabh.S.

Use of Buckypaper in Future Aircrafts

Fig 2: Buckypaper Sheet

• Each Single walled carbon nanotube and multi-walled nanotube based

Fig 4: Comparison to steel (a)

Fig 5: Comparison of Specific Strength

 If Buckytubes are organized to a particular Pattern, EMI shielding is one of

(c) (d) (e)

Fig 7: Comparison of Electrical Resistivity

Fig 8: Efficiency Comparison

 Synthesis of CNTs and Manufacturing of buckypaper, Numerous specific

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