Ice Cream

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Ice cream

 No one knows exactly when ice cream


was first produced.
 Ancient manuscripts tell us that the
Chinese liked a frozen product made by
mixing fruit juices with snow – what we
now call is water ice.
 This technique later spread to ancient
Greece and Rome
 After disappearing for several centuries,
ice cream in various forms reappeared in
Italy in the Middle Ages
 The fat content determines the category
to which it belongs.
 The fat can be either of animal or
vegetable origin.
 But must be labelled, for example, non-
dairy ice cream.
Preparing the ice cream mix
 Dry products are usually delivered in bags,
containers
 Liquid products are often delivered in tankers.
 Milk products are stored below 5 °C during
storage,
 while sweetened condensed milk, glucose and
vegetable fat must be heated to a relatively
high temperature (30 – 50 °C) to keep the
viscosity low enough for pumping.
 Milk fat is delivered in the form of anhydrous
milk fat (AMF), cream or blocks of frozen
butter.
 Raw materials and ingredients
 The ingredients used in ice cream
production are:
 • Fat
 • Milk solids non fat (MSNF)
 • Sugar/non-sugar sweetener
 • Emulsifiers/stabilisers
 • Flavours
 • Colours
 • Other ingredients
 Fat
 Fat makes up about 10 – 15 % of an ice
cream mix and may be milk or vegetable
fat.
 The fat gives creaminess and improves
melting resistance by stabilising the air cell
structure of the ice cream.
 Milk solids-non-fat (MSNF)
 MSNF consist of proteins, lactose and mineral
salts derived from whole milk, skim milk,
condensed milk, milk powders and/or whey
powder.

 In a well-balanced recipe, MSNF optimal level


is 17 parts MSNF to 100 parts water.
 The MSNF content is typically around 11% in
an ice cream mix with a fat content of 10 –
12%.
 Sugar

 Sugar is added to increase the solids


content of the ice cream and give
sweetness consumers prefer.
 Ice cream mix normally contains between
12 – 20 % sugar.
 Mixing
 The dry ingredients, especially the milk
powder, are generally added via a mixing unit,
through which water or milk is circulated.
 the mixing is normally done to 40 – 50 °C to
facilitate dissolution.
 Homogenisation
 Temp. 73 – 75 °C at 14 – 20 MPa (140 – 200
bar),
 Pasteurised at 83 – 85 °C for about 15
seconds.
 The pasteurised mix is then cooled to 5 °C
and transferred to an ageing tank.
 Ageing
 The mix must be aged for at least 8-12
hours at a temperature of 2 – 5 °C .
 Ageing allows the milk proteins and water
to interact and the liquid fat to crystallise.
 This results in better air incorporation and
improved melting resistance.
 Freezing
 The ice cream mix is metered into the
freezing cylinder by a gear pump.
 At the same time, a constant airflow is fed
into the cylinder and whipped into the mix by
a dasher.
 The output temperature is –3 to –6 °C
depending on the type of ice cream product.
 The increase in volume following the
incorporation of air in the mix is called
overrun, and is normally 80 – 100 %, i.e. 0,8 to
1 litre of air per litre of mix.
 The ice cream leaving the continuous
freezer has a texture similar to soft ice, and
about 30 – 55 % of the water content is
frozen.
 Moulded stick novelty lines
 The ice cream is supplied directly from the
continuous freezer at a temperature of
approx. –3 °C.
 The filled moulds are conveyed through a
brine solution with a temperature of –40
°C, which freezes the ice cream or water
ice solution.
Wrapping and packaging
 Cups, containers, etc. are either bundled or
packed in cartons.
 Hand-held products like stick novelties, cones
and bars are wrapped in a single or multi-lane
wrapping machine before being packed in
cartons.
 Hardening and cold storage
 hardened at a temperature of around –20 - 35
°C.
 Stored on shelves or pallet racks at a
temperature of –25 °C.

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