Ice cream originated in ancient China and later spread to Greece and Rome. It reemerged in Italy during the Middle Ages. An ice cream mix contains key ingredients like fat, milk solids, sugar, and emulsifiers. The mixing, aging, freezing, hardening, and packaging processes transform the ingredients into a frozen dessert. Proper storage keeps ice cream frozen until consumption.
Ice cream originated in ancient China and later spread to Greece and Rome. It reemerged in Italy during the Middle Ages. An ice cream mix contains key ingredients like fat, milk solids, sugar, and emulsifiers. The mixing, aging, freezing, hardening, and packaging processes transform the ingredients into a frozen dessert. Proper storage keeps ice cream frozen until consumption.
Ice cream originated in ancient China and later spread to Greece and Rome. It reemerged in Italy during the Middle Ages. An ice cream mix contains key ingredients like fat, milk solids, sugar, and emulsifiers. The mixing, aging, freezing, hardening, and packaging processes transform the ingredients into a frozen dessert. Proper storage keeps ice cream frozen until consumption.
Ice cream originated in ancient China and later spread to Greece and Rome. It reemerged in Italy during the Middle Ages. An ice cream mix contains key ingredients like fat, milk solids, sugar, and emulsifiers. The mixing, aging, freezing, hardening, and packaging processes transform the ingredients into a frozen dessert. Proper storage keeps ice cream frozen until consumption.
was first produced. Ancient manuscripts tell us that the Chinese liked a frozen product made by mixing fruit juices with snow – what we now call is water ice. This technique later spread to ancient Greece and Rome After disappearing for several centuries, ice cream in various forms reappeared in Italy in the Middle Ages The fat content determines the category to which it belongs. The fat can be either of animal or vegetable origin. But must be labelled, for example, non- dairy ice cream. Preparing the ice cream mix Dry products are usually delivered in bags, containers Liquid products are often delivered in tankers. Milk products are stored below 5 °C during storage, while sweetened condensed milk, glucose and vegetable fat must be heated to a relatively high temperature (30 – 50 °C) to keep the viscosity low enough for pumping. Milk fat is delivered in the form of anhydrous milk fat (AMF), cream or blocks of frozen butter. Raw materials and ingredients The ingredients used in ice cream production are: • Fat • Milk solids non fat (MSNF) • Sugar/non-sugar sweetener • Emulsifiers/stabilisers • Flavours • Colours • Other ingredients Fat Fat makes up about 10 – 15 % of an ice cream mix and may be milk or vegetable fat. The fat gives creaminess and improves melting resistance by stabilising the air cell structure of the ice cream. Milk solids-non-fat (MSNF) MSNF consist of proteins, lactose and mineral salts derived from whole milk, skim milk, condensed milk, milk powders and/or whey powder.
In a well-balanced recipe, MSNF optimal level
is 17 parts MSNF to 100 parts water. The MSNF content is typically around 11% in an ice cream mix with a fat content of 10 – 12%. Sugar
Sugar is added to increase the solids
content of the ice cream and give sweetness consumers prefer. Ice cream mix normally contains between 12 – 20 % sugar. Mixing The dry ingredients, especially the milk powder, are generally added via a mixing unit, through which water or milk is circulated. the mixing is normally done to 40 – 50 °C to facilitate dissolution. Homogenisation Temp. 73 – 75 °C at 14 – 20 MPa (140 – 200 bar), Pasteurised at 83 – 85 °C for about 15 seconds. The pasteurised mix is then cooled to 5 °C and transferred to an ageing tank. Ageing The mix must be aged for at least 8-12 hours at a temperature of 2 – 5 °C . Ageing allows the milk proteins and water to interact and the liquid fat to crystallise. This results in better air incorporation and improved melting resistance. Freezing The ice cream mix is metered into the freezing cylinder by a gear pump. At the same time, a constant airflow is fed into the cylinder and whipped into the mix by a dasher. The output temperature is –3 to –6 °C depending on the type of ice cream product. The increase in volume following the incorporation of air in the mix is called overrun, and is normally 80 – 100 %, i.e. 0,8 to 1 litre of air per litre of mix. The ice cream leaving the continuous freezer has a texture similar to soft ice, and about 30 – 55 % of the water content is frozen. Moulded stick novelty lines The ice cream is supplied directly from the continuous freezer at a temperature of approx. –3 °C. The filled moulds are conveyed through a brine solution with a temperature of –40 °C, which freezes the ice cream or water ice solution. Wrapping and packaging Cups, containers, etc. are either bundled or packed in cartons. Hand-held products like stick novelties, cones and bars are wrapped in a single or multi-lane wrapping machine before being packed in cartons. Hardening and cold storage hardened at a temperature of around –20 - 35 °C. Stored on shelves or pallet racks at a temperature of –25 °C.