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This document discusses plastics processing and compression molding. It provides an overview of plastics processing stages, factors for selecting processing methods, and common processing techniques. Specifically, it describes compression molding as a process where heated plastic material is placed in a mold and forced to take the shape of the mold cavity under heat and pressure before cooling. Examples of products made via compression molding include automotive panels, handles, and container caps.

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margamkiran20033
25 views23 pages
This document discusses plastics processing and compression molding. It provides an overview of plastics processing stages, factors for selecting processing methods, and common processing techniques. Specifically, it describes compression molding as a process where heated plastic material is placed in a mold and forced to take the shape of the mold cavity under heat and pressure before cooling. Examples of products made via compression molding include automotive panels, handles, and container caps.

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This document discusses plastics processing and compression molding. It provides an overview of plastics processing stages, factors for selecting processing methods, and common processing techniques. Specifically, it describes compression molding as a process where heated plastic material is placed in a mold and forced to take the shape of the mold cavity under heat and pressure before cooling. Examples of products made via compression molding include automotive panels, handles, and container caps.

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© All Rights Reserved
Download as PPT, PDF, TXT or read online from Scribd
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25 views23 pages

Objectives

Uploaded by

margamkiran20033
This document discusses plastics processing and compression molding. It provides an overview of plastics processing stages, factors for selecting processing methods, and common processing techniques. Specifically, it describes compression molding as a process where heated plastic material is placed in a mold and forced to take the shape of the mold cavity under heat and pressure before cooling. Examples of products made via compression molding include automotive panels, handles, and container caps.

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Objectives

On the completion of this period you would able to


know
• Plastics processing stages

• Process selection factors

• List of plastic processing methods

• Compression Molding

9M402.47 1
Class Room Questions

• What are Thermoplastics?

• What are Thermo-sets?

• What are the uses of Additives?

9M402.47 2
Plastics Processing - Stages

• Heating

• Shaping

• Cooling

9M402.47 3
Plastics Process Selection - Factors

• Quantity and production rate

• Form and details of the products

• Size of final product

• Dimensional accuracy and surface finish

• Nature of materials

9M402.47 4
Plastics Processing Methods

• Molding Methods

• Forming Methods

• Finishing Methods

• Recycling

9M402.47 5
Plastics Processing - Molding Process

• Placing molding material in a mold

• Heating the material to a plastic stage

• Forcing the material to take the shape of mold cavity

• Cooling the material for rigidity

9M402.47 6
Plastics Processing - Molding Methods

• Compression Molding

• Transfer Molding

• Injection Molding

• Blow Molding

9M402.47 7
Plastics Processing - Compression Molding
• Used on Thermosetting Plastics

• Heat and pressure applied by molding surfaces

• Molding material is forced to take the shape of


the mold

• Plastic Objects are ejected from the mold cavity

9M402.47 8
Fig.1
9M402.47 9
A Typical Down Stroking Compression Molding
Press

Fig.2
9M402.47 10
Compression Molding Press

Fig.3
9M402.47 11
Compression Molding - Mold

Fig.4
9M402.47 12
Compression Molding - Products

Fig.5
9M402.47 13
Compression Molding - Products

Fig.6
9M402.47 14
Advantages Of Compression Molding

• Mold is simple and easy to manufacture

• No wastage of raw materials

• Dimensional accuracy and surface finish are good

9M402.47 15
Disadvantages Of Compression Molding

• Not suitable for products with intricate shapes

• Not suitable for thick sections

• Not economical for large quantities

9M402.47 16
Typical Compression Molding Parts

• Gaskets
• Seals
• Automotive Panels
• Handles
• Container Caps, Fittings
• Washing Machine Housings

9M402.47 17
Summary

In this class we have learnt about

• Plastics Processing Stages

• List of Plastic Processing Methods

• List of Molding Methods

• Compression Molding

9M402.47 18
Quiz
1. Which of the following is incorrect regarding
Compression Molding?

a) Mold is simple and easy to manufacture

b) No wastage of raw material

c) Dimensional accuracy and surface finish of


products are good

d) Suitable for products with intricate shapes

9M402.47 19
Quiz

2. Identify the following Product not made by


Compression Molding

a) Automotive Panels

b) Washing Machine Housings

c) Bottles

d) Gaskets

9M402.47 20
Quiz
3. Which of the following is Molding Method

a) Compression Molding

b) Transfer Molding

c) Injection Molding

d) All the above

9M402.47 21
Frequently Asked Questions

• List out Plastics Processing Methods

• List out Molding Methods

• Explain the Compression Molding Process with a neat


sketch

9M402.47 22
Assignment

• List out advantages and disadvantages of Compression


Molding

• Explain Compression Molding Process with a neat


sketch

9M402.47 23

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