Manufacturing Management
Manufacturing Management
Manufacturing Management
4. Product portfolio
6. Production management
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management
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5. Supply chain 5
management
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1. Value chain of petrochemical business
Raw material Crude oil & Natural gas
Separation
Polymerization
Plastic compound
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2. Overview of Manufacturing
management
• Typical project execution
o Marketing and business development
Researching market and feasibility of project
o Technology and project engineering
Designing and construct the plant
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3. Strategy and medium-term
planning
“Critical part of the firm's corporate and business strategies, comprising a set of
well-coordinated objectives and action programs aimed at securing a long-term,
sustainable advantage over competitors.”
• Competitive dimension
o Cost
o Quality
o Delivering
o Flexible with
Demand
New product introducing
o Support
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4. Product portfolio
management
Product portfolio management refers to the practice of managing allocating
resources, identifying areas of improvement, and keeping the entire products
aligned with the organization’s broader strategy.
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5. Supply chain management
Supply chain Complex sequence of activities including material and information
flow involved in producing and distribution product
• Product planning
o Current product and new product
Phase in or out
• Demand forecast
o Using sale data to forecast future demand and trend
• Inventory management
o Raw material, work in process, finished goods
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6. Production management
Management of an organization’s production systems, which converts inputs into the desired
product and services and to produce goods services of right quality and quantity at the right time and
right manufacturing cost.
• Operation Control
• Plant Management e.g. safety enforcement
• Process Engineering activities e.g. Process performance analysis
• Control room operation activities e.g. Data lagging, start up,
shut down
• Field operation activities e.g. sample taking
• Maintenance Control
• Basically about optimize maintenance control: control the
productive process of machine subject to external
uncontrollable deterioration.
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6. Production management
• Quality Control
o Quality of INPUTS, PARTIALLY COMPLETED PRODUCTS,
OUTPUTS
• Cost Control
o Variable cost : vary with production volume
ex. RW cost, Chemical Cost, Utilities cost
o Fixed Cost : not vary with production volume
ex. labor cost, renting cost, maintenance cost, administration
cost, deprecation cost
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7. Knowledge management
Actions Results
Decide
Solutions Answers
Predict
Knowledge Insight
Analyze
Information Understanding
Organize
Raw Data
Collect
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8. Organization management tools
• ISO standard
• The International Organization for Standardization is an independent,
non-governmental organization
• Over twenty thousand of ISO standards have been set covering
everything from manufactured products and technology to food safety,
agriculture and healthcare.
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8. Organization management tools
• Total Productive Management (TPM)
o a system of maintaining and improving the integrity of
production and quality systems.
• Six sigma
o To be perfect process with 3.4 defects per million
o 99.999966 percent of perfection
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Thanks!
Any questions?
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