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    Design of Filament Winding Machine

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    OmaroMohsen
    The document discusses the design of a filament winding machine. It describes the filament winding process, including wet and prepreg winding methods. It then outlines the design of the main components, including the rotary unit, carriage unit, and ring pay-out eye. Finally, it discusses using a CADWIND and Arduino-based control unit to generate G-code paths and control the stepper motors. The goal is to build a machine that can precisely wind carbon fiber onto a mandrel to create composite pipes and structures.

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    Design of Filament Winding Machine

    Uploaded by

    OmaroMohsen
    131 views19 pages
    The document discusses the design of a filament winding machine. It describes the filament winding process, including wet and prepreg winding methods. It then outlines the design of the main components, including the rotary unit, carriage unit, and ring pay-out eye. Finally, it discusses using a CADWIND and Arduino-based control unit to generate G-code paths and control the stepper motors. The goal is to build a machine that can precisely wind carbon fiber onto a mandrel to create composite pipes and structures.

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    The document discusses the design of a filament winding machine. It describes the filament winding process, including wet and prepreg winding methods. It then outlines the design of the main components, including the rotary unit, carriage unit, and ring pay-out eye. Finally, it discusses using a CADWIND and Arduino-based control unit to generate G-code paths and control the stepper motors. The goal is to build a machine that can precisely wind carbon fiber onto a mandrel to create composite pipes and structures.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    131 views19 pages

    Design of Filament Winding Machine

    Uploaded by

    OmaroMohsen
    The document discusses the design of a filament winding machine. It describes the filament winding process, including wet and prepreg winding methods. It then outlines the design of the main components, including the rotary unit, carriage unit, and ring pay-out eye. Finally, it discusses using a CADWIND and Arduino-based control unit to generate G-code paths and control the stepper motors. The goal is to build a machine that can precisely wind carbon fiber onto a mandrel to create composite pipes and structures.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    You are on page 1of 19

    Design of filament Winding

    Machine
    Presented by:
    Omar Mohsen Abd El Azim
    Presented to:
    Dr.Mostafa Chazly
    Date:
    Agenda

     1)Review on the filament winding process


     2)Design of Different parts
     3)Control Unit
     4)Conclusion
    Review on the filament winding process

     1)Winding Methods

     2)Winding Pattern
    Winding Methods

     Wet winding
    1.1)Drum bath: Drum bath provide
    less fiber damage than dip bath
    2)Enhancement
     Lowering resin viscosity
     Reducing fiber speed
     Increasing fiber path
     Heated bath
    3)Used for Carbon fiber
    Winding Methods

    1.2) Dip Bath


     Dip bath is better wetting action than Drum
    bath.
     Used with aramid or glass fiber
     Preferred if heated resin
    Prepreg Winding

     Pre-impregnated tows are placed


     Excellent quality control and reproducibility
     Better resin control
     Consistent composite
     Less fiber damage

     Higher cost and without room temperatures


    Selection of the proper process

     Wet Winding is chosen

     Prepreg technology will be costly

     It requires temperature lower than room temperature


    Winding Pattern

     Circumferential

     Helical

     Polar winding
    Circumferential Winding

     Special winding angle 90 degree

     Full width movement of carriage


    Helical Winding

     Mandrel rotates at constant speed

     Carriage movement

     Winding angle must be taken into consideration


    Polar Winding

     Polar position by the fibers

     Rotation of mandrel arm

     High degree of freedom required


    Selection of the winding pattern

     Helical Winding (for pipe application)

     Parameters for winding pattern


     Winding angle
     Radius of the mandrel
     Bandwidth of the tow

     CADWIND Software

     G-Code imported to controller


    Design of different part

     Rotary unit

     Carriage unit

     Ring pay-out eye


    Rotary Unit

     Consists of two blocks

     Transmission system

     Stainless steel (bending)

     Rubber ring for vibration


    Carriage unit

     Tensioner

     Composite fibers creels

     Resin Bath

     Two guide bars &comb device


    Tensioner

     Control tension force

     Winding angle at high angles

     Control volumetric ratio of composite


    Ring payout eye

     Additional part to guide fibers

     Fixed on carriage unit

     Control of bandwidth

     Good for high winding angle


    Control Unit

     CADWIND generate G-code

     Arduino-Uno and CNC V1 shield main controller

     Voltage regulator (220V to 35V)

     DC brushless fan ,stepper motor& limit switch


    Conclusion

    Selection:
    Winding Pattern
    Controller
    Challenges:
    Parameters of tow
    Full Design of each component
    Resin Control
    Mitigate Vibration
    Provide good surface finish

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