HC09 Ergonomics

An Introduction to
Ergonomics
This material was produced under grant [SH20856SH0] from the Occupational Safety and
Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or
policies of the U.S. Department of Labor, nor does mention of trade names, commercial
products, or organizations imply endorsement by the U.S. Government 1
What is Ergonomics?
“The scientific discipline concerned with understanding of
interactions among humans and other elements of a system,
and the profession that applies theory, principles, methods
and data to design in order to optimize human well-being and
overall system performance”.
Ergonomics means
“fitting the job to the worker”
From the Greek
Ergo = Work
Nomos = Laws
• Source : International Ergonomics Association (IEA) in 2000
2
What are Work Related Musculo-
Skeletal Disorders (WMSDs)?
• WMSDs are also known as:
– Cumulative Trauma Disorders (CTDs)
– Repetitive Strain Injuries (RSIs)
– Overuse injuries
• They are soft tissue injuries which occur

gradually
3
What are some of the symptoms
of WMSDs?
• Discomfort • Burning
• Pain • Swelling
• Numbness • Change in color
• Tingling • Tightness, loss of

flexibility
• Inflammation
4
What causes WMSDs?
– Heavy, Frequent, or Awkward Lifting

– Pushing, Pulling or Carrying Loads
– Working in Awkward Postures
– Hand Intensive Work
– Vibration
– Contact Stress
5
Risk Factors
Risk of injury depends upon:

– Duration of exposure
– Frequency of exposure
– Intensity of exposure
– Combinations of risk factors
6
Risk factors for WMSDs
Heavy, frequent or
awkward lifting
7
Heavy lifting
There are only recommendations for maximum

weight a person can lift.
8
Frequent lifting
Lifting more than twice per minute
9
Awkward lifting
Lifting above the shoulders, below the knees or at arms’ length
10
Risk factors for WMSDs
Awkward postures
• Extended reaching
• Bending or twisting of the trunk
• Working with arms away from the

body
• Kneeling or squatting
11
Awkward Postures - Low work
Bending
Kneeling
Squatting
12
Reducing low work
• Raise and/or tilt the work for better access
• Use a stool for ground level work
• Use tools with longer handles
• Alternate between bending, kneeling, sitting, and

squatting
13
Reducing Reaching
• Keep items within close reach
(design reach distance for the shortest worker)
• Remove obstacles
• Use gravity feed racks
14
Risk factors for MSDs
Hand Intensive Work
15
Hand Intensive Work
Repetitive motions
16
Hand Intensive Work –
Highly repetitive motion
Making the same motion repeatedly can

cause a lot of wear and tear on the joints
being used, and if you don’t rest to allow
time for them to heal, the damage can
just keep building up.
17
Reducing repetition
• Arrange work to avoid unnecessary motions
• Let power tools and machinery do the work
• Spread repetitive work out during the day
• Take stretch pauses
• Rotate task with co-workers if possible
• Change hands or motions frequently
18
Gripping and Pinching
A power grip is 5 times

stronger than a pinch grip
19
Other factors
Your grip strength decreases when you:
•Bend your wrists
•Pick up slippery items
•Wear poorly fitting gloves
•Have cold hands
20
Combinations
Repetition
Gripping or Pinching
Risk of injury goes Bent wrists
up as you combine
Risk
factors
Repetition
Gripping or Pinching
Repetition
21
OSHA Guidelines for
Ergonomics
• OSHA has developed industry- or task-specific guidelines
for a number of industries based on current incidence rates
and available information about effective and feasible
solutions
• OSHA is conducting inspections for ergonomic hazards and
issues citations under the General Duty Clause and issues
alert letters where appropriate
• OSHA is providing assistance to business to help them
proactively address ergonomic issues in the workplace
• OSHA has chartered an advisory committee to identify gaps
in research and application of ergonomics and ergonomic
principles in the workplace
22
Remember, OSHA does not have
regulations to address
ergonomics,
only Recommendations and
Guidelines
23
What you can do:
• Recognize and report signs and symptoms
early
• Get involved in ergonomics
24
Recognition and reporting
signs and symptoms
Report signs or symptoms if:
– Pain is persistent, severe or worsening
– Pain radiates
– Symptoms include numbness or tingling
– Symptoms keep you from sleeping at night
– Fingers blanch or turning white

25
Why is it important to report
signs and/or symptoms early?
• Acute injuries can easily become chronic injuries and
can sometimes lead to disability, even surgery
• Early treatment save time and money
26
Getting involved
• Look at jobs
• Come up with solutions
• Work with solutions
• Take part in training
• Take responsibility for changing the way you do your job
• Help to make sure efforts are successful
27
Five key points to remember
1. Ergonomics can help you on your job
2. WMSDs can happen in jobs with risk factors
3. Risk factors can be reduced and WMSDs

prevented
4. Reporting signs and symptoms early is important
5. You can help your company put ergonomics

changes into place
28
Body Mapping Exercise
1. Answer questions 1 – 4 using your own

personal experience.
2. Once all groups are done, then answer

question 5
29

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An Introduction to

• They are soft tissue injuries which occur

• Numbness • Change in color

• Tingling • Tightness, loss of

– Heavy, Frequent, or Awkward Lifting

Risk of injury depends upon:

– Combinations of risk factors

There are only recommendations for maximum

Lifting more than twice per minute

• Bending or twisting of the trunk

• Working with arms away from the

• Raise and/or tilt the work for better access

• Use a stool for ground level work

• Use tools with longer handles

• Alternate between bending, kneeling, sitting, and

• Use gravity feed racks

Hand Intensive Work

Making the same motion repeatedly can

• Let power tools and machinery do the work

• Spread repetitive work out during the day

• Take stretch pauses

• Rotate task with co-workers if possible

• Change hands or motions frequently

A power grip is 5 times

• Get involved in ergonomics

– Symptoms include numbness or tingling

– Symptoms keep you from sleeping at night

– Fingers blanch or turning white

• Early treatment save time and money

• Come up with solutions

• Work with solutions

• Take part in training

• Take responsibility for changing the way you do your job

• Help to make sure efforts are successful

2. WMSDs can happen in jobs with risk factors

3. Risk factors can be reduced and WMSDs

4. Reporting signs and symptoms early is important

5. You can help your company put ergonomics

1. Answer questions 1 – 4 using your own

2. Once all groups are done, then answer

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