Graduation Project Presentation

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GENERAL BOARD FOR FULL AUTOMATIC WASHING MACHINES

A SIMPLE DEFINITION OF OUR PROJECT

• Design general board for full automatic washing machines that is capable of
dealing with most of the types found in the Palestinian market
PROJECT IDEA

• The idea behind our project, that many machines are produced once and
sold in our market without technical support, so the alternative solution of
the customer if any fault occurs in the board of washing machine is to buy a
new board from the global market which is cost and need a lot of time to get
it in Palestine that is not acceptable, here starts the problem of the local
market.
HOW CAN WE MAKE IT GENERAL ??
• First we should figure out all components in the washing machines and
know the algorithm and the flow chart of its process
• Design drive circuit that fit most of types of actuator .
• Choose a microcontroller capable of handling most of actuators and sensors.
• Make some code modification to suit the sensor data
The electrical components in the washing machine
Actuators in washing machines
- Water inlet valve

- Door lock

- Drain pump
- TRIAC was used for switching these loads at zero firing angle
- Opto-Diac for isolation and make firing point more even in both +ve ,-ve AC
- MOV for protecting TRIAC circuit from any high instant voltages that
generated from switching on and off inductive loads and also reduce noise
waves .
MOTOR

The board is designed for washing machines that contain universal motor
SPEED OF THE UNIVERSAL MOTOR

By zero crossing detector CCT


The direction of rotation in the universal motor

Reverse the direction of rotation in the


universal motor depends on reversing
the current in the rotor only .
HEATER
DISPLAY

• A liquid crystal display, or LCD with I2C module was used as a display pf this
project.
• Need 2 pins in the controller for serial data and serial clock and 2 pins for
power.
Inputs in washing machines
POWER SWITCH ( SELECTOR ) :

• It is just a selector to select at what program (washing type ) the washing


machine will work “eg: cotton , sport wear , …. etc”
PUSH BUTTONS
4 push buttons were considered as inputs in this project:

• Play/pause.
• Temperature adjustment.
• Rinse adjustment.
• Spin speed adjustment.
PRESSURE SENSOR

• The pressure sensor is a device that detects the level of water that required
to the clothes that will be washed
THERMISTOR
The thermistor (temperature sensor) acts as a feedback unit to the controller to
obtain the temperature that is reached by the heater
TACHOMETER

The speed of the motor will be measured and sent to the controller as a
feedback by the AC tachometer
FEED BACK PIN OF THE DOOR LOCK
THE TYPE OF THE CONTROLLER

• We found that using Arduino is more cheaper and easier for controlling and
still effective controller for this process .
• We chose Arduino UNO.
• UNO contains 18 I/O pins.
• 23 I/O pins are needed.
Expanding I/O pins of the controller

we used 8-bit Shift Register for expanding output pins of UNo


Designing all schematics and generating them to
board files
FOR BOARD CONNECTED TO DIGITAL PINS
FOR SECOND BOARD CONNECTED TO DIGITAL PINS
FOR BOARD CONNECTED TO ANALOG PINS
FOR PUSH BUTTONS BOARD
Transform to real boards
Print CCT’s onto photo paper
Put the photo paper on copper board under iron
Removing photo paper
Putting this copper board under ferric chloride
acid
Taking the board and drying it from the acid
Erasing the protection ink by sharp fiber
Puncture all pads and vias by a drill and weld all
components
The final results
Programming general algorithm
ECONOMICAL STUDY

• The whole project costed 35$ and it will suit most of washing machines.

• The average price of the manufactured boards sold


in the market = 90 $ and it suits specific brands only.

• Which means that it is economically feasible


and money-saving
Thank you

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