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    Manufacturing of Composite Material

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    Sidra Yousaf
    The document summarizes various methods for manufacturing composite materials. It discusses molding and fabrication processes for polymer matrix composites, which include compression molding, injection molding, vacuum bag molding, and filament winding. Fabrication methods for metal matrix composites are also presented, such as diffusion bonding and powder metallurgy. Finally, the document briefly mentions that fabrication processes for ceramics matrix composites exist as well.

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    Manufacturing of Composite Material

    Uploaded by

    Sidra Yousaf
    25 views24 pages
    The document summarizes various methods for manufacturing composite materials. It discusses molding and fabrication processes for polymer matrix composites, which include compression molding, injection molding, vacuum bag molding, and filament winding. Fabrication methods for metal matrix composites are also presented, such as diffusion bonding and powder metallurgy. Finally, the document briefly mentions that fabrication processes for ceramics matrix composites exist as well.

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    MANUFACTURING OF COMPOSITE MATERIAL

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    The document summarizes various methods for manufacturing composite materials. It discusses molding and fabrication processes for polymer matrix composites, which include compression molding, injection molding, vacuum bag molding, and filament winding. Fabrication methods for metal matrix composites are also presented, such as diffusion bonding and powder metallurgy. Finally, the document briefly mentions that fabrication processes for ceramics matrix composites exist as well.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    25 views24 pages

    Manufacturing of Composite Material

    Uploaded by

    Sidra Yousaf
    The document summarizes various methods for manufacturing composite materials. It discusses molding and fabrication processes for polymer matrix composites, which include compression molding, injection molding, vacuum bag molding, and filament winding. Fabrication methods for metal matrix composites are also presented, such as diffusion bonding and powder metallurgy. Finally, the document briefly mentions that fabrication processes for ceramics matrix composites exist as well.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 24

    MANUFACTURING OF

    COMPOSITE MATERIAL:
    PRESENTED TO: Dr. NADEEM ZAFAR
    PRESENTED BY: SAWERA YOUSAF-060
    AMNA-070
    SUBJECT: APPLIED CHEMISTRY
    SEMESTER: BS(6TH)INDUCTION
    UNIVERSITY OF GUJRAT
    COMPOSITE MATERIAL:
    A composite material is a combination of two
    materials with different physical and chemical
    properties. When they are combined they create a
    material which is specialized to do a certain job.
     Fibreglass: Glass fibre combined with a plastic
    which is relatively inexpensive and flexible.
     Carbon Fibre reinforced polymer: Carbon fibre set
    in plastic which has a high strength-to-weight ratio.
    MOLDING PROCESS:

    Molding (American English) or moulding


    (British and Commonwealth English; see spelling
    differences) is the process of manufacturing by
    shaping liquid raw material using a rigid
    frame called a mold or matrix.
    Figure 01: Steps in molding process:
    FABRICATION PROCESS:
     Fabrication is the process of constructing
    products by combining typically standardized
    parts using one or more individual processes.
     For example, steel fabrication is the production
    of metal structures using a range of processes
    such as cutting, bending and assembling.
    CONTINUE…….

    The fabrication methodology of a composite part


    depends mainly on three factors;
    i. The characteristics of matrices and
    reinforcements,
    ii. The shapes ,sizes and engineering details of
    products
    iii.End uses.
    FABRICATION OR
    MANUFACTURING PROCESSES FOR
    POLYMER MATRIX COMPOSITES:
    Matched die mould- the common feature in this
    technique is moulds are usually fabricated with cast iron,
    steel and aluminum alloy.
    Some of it includes
     Compression moulding,
     cold stamping,
     Press moulding and
     Injection moulding
    Figure02: compression moulding
    Figure03: cold stamp moulding
    Figure04: press moulding
    Figure05: injection moulding
    Applications of match die mould
    method:
    Contact mould or Open mould-
    In this there is only one mould, the surface of
    which is first polished, cleaned and coated with a
    release agent & gel.
    The moulding materials are laid on the mould by
    either the hand lay-up process or the spray-up
    process.
     Some of its includes:
     Vacuum bag moulding
     Pressure bag moulding
    FIGURE06: OPEN MOULDING PROCESS
    Figure07: vacuum bag moulding
    Figure08: pressure bag moulding
    Applications of Contact mould
    method:
     Filament moulding- The filament winding
    process is employed for fabrication of a continuous
    fiber reinforced composite structure having an axis of
    revolution. Continuous fiber strands or rovings’ are
    first coated with resin in a resin bath and then fed
    through rollers to squeeze out excess resin and finally
    wound, under constant tension, around a collapsible
    mandrel.
     There are basically 2 types of filament winding
    patterns: helical winding and biaxial winding.
     Common examples are tubes, pipes, cylindrical
    tanks, pressure vessels, rocket motor cases, etc.
    Figure09: a. Polar and hoop winding b. Helical
    winding
    FABRICATION OR MANUFACTURING
    PROCESS FOR MEATL MATRIX
    COMPOSITES:
     Aluminium, magnesium, titanium and nickel alloys
    are commonly used as metal matrices, although
    several other matrix materials including super alloys
    have also been used. Both metal and ceramic
    reinforcements are employed.
     Important moulding methods for fabrication of MMC
    parts may be classified under:
     Diffusion bonding
     Powder metallurgy process
    Figure10: diffusion bonding
    Figure11: Powder metallurgy process
    a. plasma spray technique b. arc spray technique
    FABRICATION OR MANUFACTURING
    PROCESSES FOR CERAMICS MATRIX
    COMPOSITES:

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