Scribd Logo
Upload

Welcome to Scribd!

  • 141 views

    AAC Plant OpEx and CapEx Rev2

    Uploaded by

    Kevin Cariño
    The document provides information on the capital expenditures (CAPEX) and operating expenses (OPEX) for a proposed AAC plant. It estimates the CAPEX to be 258.25 million PHP, which includes costs for civil works, mechanical/electrical works, equipment, and other expenses. The annual OPEX is estimated at 330.09 million PHP at 100% production capacity and 110.03 million PHP at 30% capacity. The break-even production level is estimated to be 1.25 years at 100% capacity and 2.35 years at 30% capacity.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    AAC Plant OpEx and CapEx Rev2

    Uploaded by

    Kevin Cariño
    141 views8 pages
    The document provides information on the capital expenditures (CAPEX) and operating expenses (OPEX) for a proposed AAC plant. It estimates the CAPEX to be 258.25 million PHP, which includes costs for civil works, mechanical/electrical works, equipment, and other expenses. The annual OPEX is estimated at 330.09 million PHP at 100% production capacity and 110.03 million PHP at 30% capacity. The break-even production level is estimated to be 1.25 years at 100% capacity and 2.35 years at 30% capacity.

    Original Description:

    AAC Revision

    Original Title

    AAC Plant OpEx and CapEx rev2

    Copyright

    © © All Rights Reserved

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides information on the capital expenditures (CAPEX) and operating expenses (OPEX) for a proposed AAC plant. It estimates the CAPEX to be 258.25 million PHP, which includes costs for civil works, mechanical/electrical works, equipment, and other expenses. The annual OPEX is estimated at 330.09 million PHP at 100% production capacity and 110.03 million PHP at 30% capacity. The break-even production level is estimated to be 1.25 years at 100% capacity and 2.35 years at 30% capacity.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    141 views8 pages

    AAC Plant OpEx and CapEx Rev2

    Uploaded by

    Kevin Cariño
    The document provides information on the capital expenditures (CAPEX) and operating expenses (OPEX) for a proposed AAC plant. It estimates the CAPEX to be 258.25 million PHP, which includes costs for civil works, mechanical/electrical works, equipment, and other expenses. The annual OPEX is estimated at 330.09 million PHP at 100% production capacity and 110.03 million PHP at 30% capacity. The break-even production level is estimated to be 1.25 years at 100% capacity and 2.35 years at 30% capacity.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    You are on page 1of 8

    AAC Plant OpEx and CapEx

    Proposed Site (200x87)


    sqm
    Assumptions of Computations
    • Plant is working 320 days a year
    • Plant Capacity is 100,000 cbm per year
    • Plant is working 100% production with 3 shift a day for maximum
    computation.
    • Plant is working only 33% production with 1 shift a day for
    Materials and Fuels Annual Cost
    Item Material unit Annual Consumption (320 day) Cost per unit total cost
    1Sand MT 46,172.11 1,000.00 46,172,109.50
    2Lime (imported) MT 13,935.37 4,400.00 61,315,622.72
    3Cement MT 6,967.68 6,250.00 43,548,027.50
    4Gypsum (imported) MT 1,393.07 7,568.00 10,542,761.48
    5Aluminum paste MT 46.93 155,040.00 7,276,566.74
    6Water MT 66,453.54    
    7waste engine oil MT 29.87 11,500.00 343,467.74
    8Coal (REIC cost) MT 3,483.74 3,900.00 13,586,602.46
    9electricity kwh 13,934,263.55 13.00 181,145,426.21
    10diesel L 268,800.00 37.00 9,945,600.00
            Total 373,876,184.34
    Annual Labor Cost Shift
    No Section Post title Working Shift Substitute Total
    1st 2nd 3rd Monthly Salary
    Crushing and grinding 2 1 1   1 5 75,000.00
    Raw Material
    1 Pulping 2 1 1        
    air compressor 2 1 1   1 7 105,000.00
    Ingredients Pouring Pouring 2 1 1        
    2 Oiling 2 1 1        
    3 Stop Maintenance Static Stop maintenance 2 1 1     2 30,000.00
    Conveying 2 2 2   1 9 135,000.00
    Cutting Grouping Cutting 2 1 1        
    4 Molding 2 1 1        
    Match steam 3 1 1 1   6 90,000.00
    Autoclave Maintenance
    5 Boiler 3 1 1 1      
    Hoisting 2 1 1   1 9 135,000.00
    6 Finish block Break points 2 1 1        
    Finished product 2 2 2        
    Footman Tinker 1   1     9 202,500.00
    Footman electrician 1   1        
    Footman lab. Technician 2 1 1        
    7 Produce Auxiliary
    tinker 1 2          
    lab. Technician 1 1          
    electrician 1 2          
    8 Auxiliary   1 3       3 90,000.00
    9 Sales Personnel   1 3       3 90,000.00
    10 Plant Manager   1 1       1 75,000.00
    54 1,027,500.00
    Annual 12,330,000.00
    Summary of Quotation
    Summary of Quotation
    Item Description (section) Price
    1 Material and slurry prep section 103,505.00
    2 Slurry Storage 70,050.00
    3 Powder preparation section 107,405.00
    4 Powder storage and transport 36,745.00
    5 Match and pouring 46,940.00
    6 Resting, curring and cutting 305,070.00
    7 Grouping and autoclaving 308,400.00
    8 Finish product form autoclave 171,450.00
    9 Compression system 5,320.00
    10 Control System 33,150.00
    11 Steam Power System 166,310.00
    12 Other 49,020.00
    13 Lab equipment 14,180.00
    14 Installation 227,200.00
      Total (USD) 1,644,385.00
    CAPEX
    SUMMARY
    Civil works
    CAPITAL EXPENSE
           
    Description Dimension area (sqm) unit price total
    Factory Area 42 x 142 6000 15000 90,000,000.00
    outdoor storage FG area concreted 42 x 50 2100 5000 10,500,000.00
    warehouse of raw materials 45 x 45 2025 15000 30,375,000.00
    warehouse of coal 45 x 45 2025 15000 30,375,000.00
    fencing   L.S.   1,000,000.00
    Mechanical and Electrical works        
    EquipmentInstallation and commisioning   L.S.   2,000,000.00
    Water installation   L.S.   2,000,000.00
    Electrification (3-phase)   L.S.   2,500,000.00
    Equipment Cost   L.S.   83,000,000.00
    Fork Lift (2pcs)       4,000,000.00
    Wheel Loader (1 pc)       2,500,000.00
    TOTAL CAPEX       258,250,000.00
    BREAK EVEN
    320 Working Days Computations
    Description unit 100% Production 30% Production
    Qualified Product per year cbm 100,000.00 33,333.33
    AAC block (600x200x150) cbm 0.02 0.02
    AAC block retail price php 160.00 160.00
    Estimate price per cbm php 8,000.00 8,000.00
    Total Price php 800,000,000.00 266,666,666.67
    Opex
    Material php 317,758,474.84 105,919,491.61
    Labor php 12,330,000.00 4,110,000.00
    Total Opex php 330,088,474.84 110,029,491.61
    Income php 469,911,525.16 156,637,175.05
    Total Capital php 258,250,000.00 258,250,000.00
    Break-even php 1.25 2.35

    Note: Volume retail price is a base on quotations given by the existing retailers of AAC blocks

    You might also like