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Grinding tools
• Grinding usually refers to a machining process
where a rotating grinding disk is used to remove material from work pieces. The rough surface of the grinding disk causes material it comes in contact with to be sheared off. Generally grinding is not a precision operation and is used mostly for roughing operations. Different types of Grinders • Angle grinder (most common) • Bench grinder • Surface grinder Angle grinder • Angle grinders are very versatile tools, being able to cut grind and polish. Angle grinders were originally designed for cutting using cutting disks, however they are also used to grind surfaces. Angle grinders have very substantial bearings that prevent movement in the axial direction. • Machine shops often use angle grinders to clean up finished parts, removing any rough edges or oxidation. Bench grinder • Bench grinders are also exceptionally common and are not limited to manufacturing environments. It is a staple in DIY. • The bench grinder consists of a rotating spindle that is horizontally oriented. This spindle holds two grinding discs on opposite ends of the spindle. One grinding disk is usually far rougher and is used for roughing operations, while the other one is far finer and is used for finishing operations. Bench grinders are not meant for precision work. They are mostly used to grind off rough edges or to reduce the size of items that do not require high precision. Tools such as chisels can also be sharpened using bench grinders. Surface grinding Surface grinding is the most common of the grinding operations. It is a finishing process that uses a rotating abrasive wheel to smooth the flat surface of metallic or nonmetallic materials to give them a more refined look by removing the oxide layer and impurities on work piece surfaces. This will also attain a desired surface for a functional purpose. The surface grinder is composed of an abrasive wheel, a workholding device known as a chuck, and a reciprocating or rotary table. The chuck holds the material in place while it is being worked on. It can do this one of two ways: ferromagnetic pieces are held in place by a magnetic chuck, while non- ferromagnetic and nonmetallic pieces are held in place by vacuum or mechanical means. A machine vise (made from ferromagnetic steel or cast iron) placed on the magnetic chuck can be used to hold non-ferromagnetic workpieces if only a magnetic chuck is available.
Generally the grinding wheel can be moved in the Z direction, while the grinding table can be moved in the X-Y plane.