Grinding Tools

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Grinding tools

• Grinding usually refers to a machining process


where a rotating grinding disk is used to
remove material from work pieces. The rough
surface of the grinding disk causes material it
comes in contact with to be sheared off.
Generally grinding is not a precision operation
and is used mostly for roughing operations.
Different types of Grinders
• Angle grinder (most common)
• Bench grinder
• Surface grinder
Angle grinder
• Angle grinders are very versatile tools, being able
to cut grind and polish. Angle grinders were
originally designed for cutting using cutting disks,
however they are also used to grind surfaces.
Angle grinders have very substantial bearings
that prevent movement in the axial direction.
• Machine shops often use angle grinders to clean
up finished parts, removing any rough edges or
oxidation.
Bench grinder
• Bench grinders are also exceptionally common and are not
limited to manufacturing environments. It is a staple in DIY.
• The bench grinder consists of a rotating spindle that is
horizontally oriented. This spindle holds two grinding discs
on opposite ends of the spindle. One grinding disk is usually
far rougher and is used for roughing operations, while the
other one is far finer and is used for finishing operations.
Bench grinders are not meant for precision work. They are
mostly used to grind off rough edges or to reduce the size of
items that do not require high precision. Tools such as
chisels can also be sharpened using bench grinders.
Surface grinding
Surface grinding is the most common of the grinding operations. It is a finishing
process that uses a rotating abrasive wheel to smooth the flat surface of metallic
or nonmetallic materials to give them a more refined look by removing the oxide
layer and impurities on work piece surfaces. This will also attain a desired surface
for a functional purpose.
The surface grinder is composed of an abrasive wheel, a workholding device
known as a chuck, and a reciprocating or rotary table. The chuck holds the
material in place while it is being worked on. It can do this one of two ways:
ferromagnetic pieces are held in place by a magnetic chuck, while non-
ferromagnetic and nonmetallic pieces are held in place by vacuum or mechanical
means. A machine vise (made from ferromagnetic steel or cast iron) placed on the
magnetic chuck can be used to hold non-ferromagnetic workpieces if only a
magnetic chuck is available.

Generally the grinding wheel can be moved in the Z direction, while the grinding
table can be moved in the X-Y plane.

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