FOOD (FISH) PROCESSING Lesson 1 and 2
FOOD (FISH) PROCESSING Lesson 1 and 2
FOOD (FISH) PROCESSING Lesson 1 and 2
Brochure - a pamphlet
Catalogue - a systematic
arrangement of listed items giving
descriptive details.
PPT - parts per thousands
Standard - an authorized
unit of weight or measure
Operate – to make equipment function or work
correctly.
1. Stainless Steel
Smokehouse 2. Electric Smokehouse
3. MECHANICAL SMOKEHOUSE
Smokehouse control and sensor of an electric smokehouse
4. BARREL TYPE 5. Brick
COLD SMOKEHOUSE Smokehouse
THE FREEZER AND REFRIGERATOR
Freezer for Fish A Two – Door Refrigerator
COMPRESSION SYSTEM OF ABSORPTION SYSTEM OF
REFRIGERATION REFRIGERATION
THE PARTS OF THE COMPRESSION SYSTEM OF
REFRIGERATION AND THEIR FUNCTIONS
In
a refrigerator, the heat evolved by the
compression of a gas in the compressor is removed
by condensing coils. Still under pressure, the gas
cools and condenses into a liquid at the condenser
which is released through a control valve into the
evaporating coils of the freezing compartment.
THE PARTS OF THE ABSORPTION SYSTEM OF
REFRIGERATION AND THEIR FUNCTIONS IN
In this system, a small burner flame provides heat
which drives out the gas from the ammonia – water
mixture. It utilizes an insulated box to keep the cold
in and an evaporating gas or refrigerant. A mixture
of ammonia passes through the evaporatingcoils of
the freezing compartment where it evaporates into
ammonia gas.
TOOLS AND UTENSILS
USED IN FOOD
PROCESSING AND THEIR
USES
1. Measuring Devices
Triple beam balance Heavy duty scale
THE TRIPLE BEAM BALANCE
Checkweigher scale is a
digital weigher scale
used to get the weight
of food like meat, fish,
vegetables, fruits, etc.
CLOCK TYPE
Clock Type
weighing
scale for food
B. MEASURING SPOONS
It is used to
measure the
relative
humidity of the
air when sun
drying.
F. ANEMOMETER
It is used to
determine
the velocity
of the wind in
sun drying.
G. REFRACTOMETER
– used to measure
the sugar
concentration of
sap and syrup for
food.
2. CUTTING IMPLEMENTS
a. Knives
For cutting
or slicing
fish or
meat; for
scaling fish
B. FILLETING KNIVES
b. Filleting knives
For
filleting
fish
C. SCISSORS
c. Scissors
For trimming
– off fins of
fish
3. DESCALER OR SCALERS
Electric Fish
Scalers
They are used
in removing
the scales of a
fish.
SALTING EQUIPMENT
Oil drum
– used as a
container to keep
salted fish
during the
process
EARTHEN POTS
are used
in storing
the salted
products.
Wooden salting vat
Wooden salting
vat is a
container used
in the salting
process .
WOODEN SALTING VAT
Wooden salting
vat is a container
used in the
salting process.
Wooden shovel or spade
Wooden shovel or
spade is used for
mixing or stirring the
mixture of salt and
small fish for salting
5. SMOKING EQUIPMENT
Baklad made
of bamboo
used in drying
the fish prior
to smoking
Bakol
Bakol is a
bamboo
basket used
to transport
smoked
Bistay
Bistay is a
bamboo basket
for collecting
sun dried fish
Dinarayan
Dinarayan
is a
smoking
tray
Panakip
Panakip is a
bamboo cover
used to keep fish
submerged in the
brine while boiling
PANANDOK
Panandok is a
big metal ladle
to scoop up the
cooked fish from
the boiling brine
Bamboo poles
Bamboo poles used
to hold the baklad
With brine
cooked fish while
drying.
Pugon
Pugon is a
concrete
heat source
used when
pre-cooking
6. Others
TONGS
For picking
up or
handling food
CHOPPING BOARD
It is where fish
or meat are cut;
ingredients are
sliced or minced.
QUIZ
1. t_ngs
For picking
up or
handling food
2. C_opping B_ard
– used as a
container to keep
salted fish
during the
process
5. b_cK Sm_ke Ho_se
6. PS_CHR_METER
It is used to
measure the
relative
humidity of the
air when sun
drying.
7. k_ives
For cutting
or slicing
fish or
meat; for
scaling fish
8. R_FRACT_METER
– used to measure
the sugar
concentration of
sap and syrup for
food.
9. AN_M_METER
It is used to
determine
the velocity
of the wind in
sun drying.
10. TH_RM_METERS
indicate the
degree of hotness
or coldness of a
thing or body. It
measures how
high or how low
the temperature
is.
SELECT THE BEST WORD/WORDS TO GET
CORRECT ANWER
Cylinder Tong
Earthen pots
Distilled water
Thermometer
Salinometer
scale
Refractometer
Two
Sea water
1. It is a device used
to measure the
strength of brine
solution.
AEOEENNMRT 2. It is
a device used to
Measures the sugar
content of sap and
syrup.
CLBTRAIAE 3. It means
to set or determine the
accuracy of the
measuring device.
4. It is the cheapest
and most easily
available sanitizer in
the market.
5. It is used in
measuring the
volume of liquid.
6. It is a device used
to measure liquid
ingredient in small
quantity.
7. It is the type of water
used in calibrating the
refractometer.
8. It is a device used
to measure the
temperature of
fish/food.
9. It is a device used to
measure the weight of
fish / food.
10.How many drops of
sap or syrup sample are
needed in testing the
refractometer?
11. It is use for
cutting or slicing
fish or meat; for
scaling fish.
12. It is use for
trimming of fins of
fish.
13. It is use for
picking up or
handling food.
14. It is where fish or
meat are cut;
ingredients are sliced or
minced
15. It is use in storing
the salted products.
ANSWER KEYS
1. Salinometer 8. Thermometer
2. Refractometer 9. Weighing scale
3. Calibrate 10. One
4. Chlorine 11. Knives
5. Cylinder 12. Scissors
6. Measuring cup for 13. Tong
liquid ingredients 14. Chopping board
7. Distilled water 15. Earthen pots
LEARNING OUTCOME 2
Usetools,
equipment and
utensils.
Pretest LO 2
Sanitizing and disinfecting the tools,
equipment and utensils will destroy all
germs and microorganisms which were
not removed after washing with soap
and water. Proper cleaning and
disinfecting leads to:
1. Minimizing product rejection, return and
complaints due to defects resulting from the use of
defective or inappropriate tools, equipment and
utensils
2. Lengthening product shelf life due to the
reduction of contamination resulting from
the use of properly sanitized and
disinfected tools, utensils and equipment
3. Reduction of the risk on food poisoning due to
the use of unsanitized tools, equipment and
utensils.
4. Facilitating preventive maintenance which
include checking the machine temperature,
hydraulic fluid, wear and surface condition,
crack, leak detection, vibration, corrosion, and
electric insulation.
B. CLEANING AND SANITIZING
EQUIPMENT AND INSTRUMENTS
Chlorine is one of the cheapest and most
easily available sanitizers in the market.
It is popularly used in the treatment of
water for both household and plant.
1. Procedure in Cleaning Equipment and
Instruments
a. Wash all the equipment / instruments with soap.
b. Rinse with clean water.
c. Sanitize by dipping into approved sanitizer
solution.
d. Remove from the solution.
e. Allow to air dry.
2. Procedure in Sanitizing:
a. Prepare all the materials needed.
b. Measure a certain amount of chlorine and
water.
c. Mix and dip the equipment / instruments in the
mixture.
d. Remove from the sanitizing solution.
e. Dry thoroughly.
CALIBRATING MEASURING DEVICES AND
INSTRUMENTS
b. Measuring Spoons
1 Tablespoon (tbsp or T) 1 Teaspoon
(tsp or t) 1/2 tsp 1/4 tsp
Requirements
For curing fish/salting fish:
Ingredients : Salt, water , fish
For smoking:
Ingredients : Salt, water
fish (bangus, galunggong,
tilapia,
and herring family
For sugar concentrates
Ingredients : Sugar, calamansi
or citric acid fruit (mango,
guava, pineapple)
For fermentation:
Ingredients : Salt
dilis and alamang
Various Formulations and
Concentrations of Solutions
Salting/Curing:
The ratio of salt to fish depends on the method of salting to be applied
to the fish. If kench salting is used, the ratio is 1:7 by weight wherein
one part of salt is added to seven (7) parts of fish. If brine salting is
used, the ratio is 1:4 by weight wherein one part of salt is added to four
(4) parts of fish. In dry salting to make brine, you use 1:3 by weight or
you add one part of salt to three (3) parts of fish.
Sugar concentrate:
The ratio of fruit juice or pulp to sugar depends
on the degree of the pectin content of the fruit. If
the pectin is good, the ratio is 1:3/4 wherein one
part of fruit juice or pulp is mixed to three
fourths (¾) part of sugar. If the pectin is not
good, the ratio is 1:1 wherein one part fruit juice
or pulp is mixed with one part of sugar.
Smoking:
The ratio of salt to water for
brining and brine cooking is
250 grams of salt to 800ml
water
CHOICES
Solution
Cost
Raw food cost
Production cost
Semi permeable membrane
8. 20 % - 60%
Brine
Dissolution
Homogenous
Concentration of a solution
Directions: Read carefully the sentences. Then
identify the word being describe in each sentence
and write it in a blank before the number.
_____1. It is the amount of solute present in a
given quantity of solvent.
_____2. It is the total amount spent for goods or
services including money and time and labor.
____ 3. It is the cost of raw
ingredients.
____4. It refers to the combined
costs of raw material and labor
incurred in producing goods.
_____ 5. It is a material that allows molecules
of one kind to pass through it but prevents
the passage of other kinds of molecules.
______6. It refers to the homogenous mixture
of substances with variable composition.
How
____ 7. It is a solution which has
a uniform composition and
property.
_____8.Is the normal range in
the percentage of food cost.
____ 9. It is a solution of salt and
water wherein fish is soaked and
cooked before finally smoking it.
____10. It is the process of a solute
dissolving in another solute.
Self-check 2.1
1.Concentration of a solution
2. Cost
3. Raw food cost
4. Production cost
5. Semi permeable membrane
6. Solution
7. Homogenous
8. 20 % - 60%
9. Brine
10. Dissolution
LO3. Calculating Data on Raw
Materials or Ingredients
Consumption and Corresponding
Percentage Equivalent in Line with
Enterprise Requirement
Data gathering on raw materials and
ingredients is necessary in order to
compute and calculate production input
and output of the finished product. The
following are examples of data that are
gathered based on the products to be done.
ACTUAL SPOILAGE/REJECTS
Actual spoilage rejects and their
corresponding percentage
depend on the product to be
made.
For example, in mango jam, spoilage refers to
the peel of mango and seeds. The products left during
packing are not classified as spoilage rejects. In
pickled fish, the skin of the calamansi, garlic and the
intestinal organ of fish are included in the spoilage. In
smoked fish, the intestinal organ is the reject. Lastly,
in fermented fish and other fishery product, small
seashell, small stone and seaweeds are the spoilage.
ACTUAL YIELD AND RECOVERIES
Yield refers to the number of
finished products after computing
for the production output and input.
Record’s Calculated Data
Report/records based on the data gathered and
computed on production output, input, actual
spoilage, rejects, actual yields or recoveries are kept
for documentation purposes. This will be the basis
for determining the progress of whatever products
to be done on process.
Choices
1:1 and 1: ¾
1:4
250 grams
Yield
1:3
Direction: Identify the following. Write your answer on the
space provided for.
1. _____________________ refers to the number of finished
products after computing for the production output and
input.
2. ______________________ is the proportion applied in
preparing mango jam.
3. _____________________ is the ratio by weight of salt to fish
in fermentation.
4. ____________________ is the weight of 1 cup salt in grams.
5. ____________________ is the ratio applied in dry salting to
make brine.
Self-check 3.1
1. Yield 2. 1:1 and 1:
¾ 3. 1:4 4. 250 grams
5. 1:3
LO4. IMPORTANCE OF RECORDING AND
DOCUMENTING PRODUCTION INPUT