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    JH Step 4 - General Inspection

    Uploaded by

    Deepak
    The general inspection approach involves: 1. Selecting categories and developing training materials to teach maintenance staff how to inspect areas like fasteners, lubrication, and safety. 2. Training team leaders who then relay the training to members on inspecting equipment structure, function, and optimal condition. 3. Teams performing inspections of pilot machines and all machines, listing problems, and planning solutions. 4. Standardizing the inspections by creating standards for each category and conducting reviews to improve inspection skills.

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    JH Step 4 - General Inspection

    Uploaded by

    Deepak
    131 views3 pages
    The general inspection approach involves: 1. Selecting categories and developing training materials to teach maintenance staff how to inspect areas like fasteners, lubrication, and safety. 2. Training team leaders who then relay the training to members on inspecting equipment structure, function, and optimal condition. 3. Teams performing inspections of pilot machines and all machines, listing problems, and planning solutions. 4. Standardizing the inspections by creating standards for each category and conducting reviews to improve inspection skills.

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    JH Step 4 –General Inspection

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    The general inspection approach involves: 1. Selecting categories and developing training materials to teach maintenance staff how to inspect areas like fasteners, lubrication, and safety. 2. Training team leaders who then relay the training to members on inspecting equipment structure, function, and optimal condition. 3. Teams performing inspections of pilot machines and all machines, listing problems, and planning solutions. 4. Standardizing the inspections by creating standards for each category and conducting reviews to improve inspection skills.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    131 views3 pages

    JH Step 4 - General Inspection

    Uploaded by

    Deepak
    The general inspection approach involves: 1. Selecting categories and developing training materials to teach maintenance staff how to inspect areas like fasteners, lubrication, and safety. 2. Training team leaders who then relay the training to members on inspecting equipment structure, function, and optimal condition. 3. Teams performing inspections of pilot machines and all machines, listing problems, and planning solutions. 4. Standardizing the inspections by creating standards for each category and conducting reviews to improve inspection skills.

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    General Inspection Approach

    General Inspection - Workflow


    Fasteners, Lubrication, Drives, Electrical, Safety,
    Select General Inspection Categories Hydraulics, Pneumatic, Process Condition
    - Maintenance staff
    PREPARATION FOR Develop training materials
    General Inspection Manuals and Check sheets,
    models, wallcharts
    TRAINING - Maintenance staff
    Formulate training plan
    - Maintenance staff & Area Managers
    Train team leaders Understanding of Equipment structure,
    function, working principle, optimal condition
    - Maintenance staff

    TRAINING Prepare for relay teaching to team members


    - Team Leaders & Workplace Managers
    Carry out relay teaching to team members Conduct general inspection of pilot machine
    - Team Leaders
    Perform General Inspection Conduct general inspection of all machines
    - Team Members
    GENERAL
    Hold team meetings to list problems and plan countermeasures Problem list - Areas of deterioration, hard to
    INSPECTION - Team Members check places

    Solve Problems Create Visual Controls


    - Team Members & assigned maintenance personnel
    Draft daily inspection standard for each category
    - Team Members
    Check Inspection skills (Skills check chart)
    - Team Leaders
    STANDARDIZATION Conduct self-review and apply for factory review
    - Team Leaders
    Conduct factory review
    - Maintenance staff & Area Managers
    Act on Reviewer’s comment Move to next General Inspection Category
    - Team Members & assigned maintenance personnel
    General Inspection - Roadmap
    Implementation Activities 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

    Selection of pilot model m/c


    Selection of general inspection categories of pilot model
    m/c
    Preparation of skill chart of team members of pilot model
    m/c
    Developing training material for 8 GI
    Training of GI
    conditions Formulating training plan
    Carrying out relay teaching to team
    members
    Selection of general inspection categories for all m/c

    Skill chart of team members in each category for all m/c

    Conducting inspection of 8 categories on Shop floor

    Finding out abnormalities and relating them with a b c d

    Listing out areas of deterioration and hard to check places

    Fixing out abnormalities

    Implementing visual control

    Drafting standards for each categories

    Checking inspection skills

    Improving inspection skills

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