Form Work
Form Work
Form Work
FORM WORK
© 2020, Nitte School of Architecture, Planning & Design, Bengaluru. All rights reserved to NITTE SAPD.
INTRODUCTION TO FORMWORK
What is Formwork?
Formwork in construction is the use of support structures and moulds to
create structures out of concrete which is poured into the moulds.
Formwork can be made using moulds out of
steel, wood, aluminium and/or prefabricated forms.
Steel Formwork
Timber formwork:
Construction of formwork:
This normally involves the following operations:
Propping and centering
Shuttering
Provision of camber
Cleaning and surface
treatment
1.
2.
3.
4.
FORMWORK FOR WALL
It consists of
• Timber sheeting
• Vertical posts
• Horizontal members
• Rackers
• Stakes
• Wedges
Prior to positioning column formwork check that steel for the column
has been inspected and cleared for casting.
• It must maintain the accuracy of the column form position and plumb so that it is
within tolerance.
•Withstand results of forces acting on either the column formwork or the bracing. The forces
may be wind or impact. These impact forces can occur from the coll ision of concrete buckets or
cranes hoisting materials
FORMWORK FOR BEAM
Beam sides 18mm plywood or 25mm boards, with studs (cleats) at 500 to
600mm centres.
Deep beams (over 600mm) should have walkers and ties.
Use angle fillets in the beam side to soffit joint where possible.
Allowance must be made for height adjustment of the props or falsework.
Suspended floor slabs can be constructed using cast in‐ situ, precast
units or a combination of both.
Factors considerd :
• Concreting is done under normal circumstances
• Cement used is Ordinary Portland Cement
• Adequate curing is done
• Ambient temperature is not fall below 15 degree
DESHUTTERING
AGENTS
Dosage / Coverage:
Dilution ratio: KEM MRA 2: water at 1:10. Coverage: 1600 sq. ft. depending
on conditions of formwork
KEM MRA 1 - 25 / 30 m� / liter depending upon the porosity and usage
condition of the substrate
TRADITIONAL
FORMWORK
CHEUNG KONG
CENTRE
PROCEDURE :
•Assembly can only start once the foundations are in place and the wall
starter is in correct alignment.
The system creates an efficient load-bearing structure for use in a wide variety of
applications.
Cost
cost-effective, high quality construction,
generating significant savings in time and costs
over alternative methods without
compromising on design
Building
The repetitive nature of the system and the use of prefabricated forms and
reinforcing mats/cages simplifies the whole construction process, producing a
smooth and fast operation
Quality
Quality is enhanced despite the speed of construction. The precise, even steel face
of the formwork creates a smooth, high quality finish capable of receiving direct
decoration with the minimum of preparation (a skim coat may be required). This
reduces the requirement for following trades, thus providing additional cost
savings and speeding the entire process.
Design
The large bays constructed provide exceptional flexibility in the design and
layout of the building and allow a high degree of freedom in the final
appearance.
Safety
Integral working platforms and edge protection systems. The repetitive,
predictable nature of the tasks involved encourages familiarity with
operations. The minimal requirement for tools and equipment further
reduces the risk of accidents on site.
Sustainability
The in-situ casting of units on site and the local availability of ready- mixed
concrete supplies reduce transportation impacts.
Just-in-time deliveries and near zero wastage produce an overall tidier site
with associated cost savings and safety benefits.
Concrete’s thermal mass coupled with correct insulation and boiler design
minimises heating costs and can even reduce air- conditioning requirements.
GENERAL FACTS :
Tunnel formwork come in half units and in the form of an inverted “L”
which are bolted together at the top to form each tunnel. The inbuilt wheels and
the jacks help the formwork move in and out of the position and adjusted to the
final height.
The factory-made steel formwork can be re-used up to 600 times and it can
suit a variety of module sizes. This makes the method of construction very
versatile and extremely economical.
Tunnel-form work allows a 24-hour construction cycle to be achieved and thus
the buildability of in-situ concrete is improved by choosing this type of formwork.
The Casting Process of Tunnel Formwork:
1) Stage One: Prefabricated Wall reinforcement is placed by crane along
the entire wing prior to casting the kickers (used to position wall
formwork).
2) Stage Two: Two and a half tunnel is craned into place, bolted
together and ties are added.
3) Stage Three: The wall concrete is poured.
Tunnel form can produce strong and durable in-situ cellular structures.
This method of construction can achieve time savings up to 25% with
cost savings of 15%.
Since the concrete finish is very good, the requirement for post
construction trades such as plasterers and electricians are greatly reduced.
COMPONENTS OF TUNNEL
COLUMN SYSTEM FORMWORK
G
DRAWBACKS
• High cost factor
• Greater transportation cost, due to the large pieces,
where as the regular formwork can be transported
easily .
• Too many pieces involved in the pre fabricated
formwork
• Pre fabricated formwork, leave poor finishes at the
joints of the forming members.
• Pre- fab formwork deflect during placement.
• The first cause of deflection is the rate of placing, which is
usually too fast.
• If recommended placing rates are followed and there is
good supervision of placement and vibrating, the problem
of deflection can be controlled.
• With many prefab systems, panels can be re m oved at
different locations and used as casting pockets.
• This procedure avoids dropping the concrete a great
distance and helps to maintain a more constant rate of
placement.
POINTS OF CONVENTIONA MODERN PREFABRICATED
DIFFERENTIATI L METHOD DAY METHOD
ON METHOD
TIME
VERY TIME DESIGNED FOR Work happens simultaneously
CONSUMPTIO CONSUMING. SPEED AND with construction hence saves
N (For large EFFICIENCY. time
structures.) (mostly modular)
LIFE The plywood facing LONGER LIFE The frame is very durable (If
SPAN has a relatively SPAN made of metal n aluminium can
SHORT LIFE SPAN. be used for 2000 times)
USED The labour costs are The labour costs are The labour costs are HIGHER
IN LOWER than the costs HIGHER than the costs than the costs for procuring
for procuring reusable for procuring reusable reusable formwork.
formwork. formwork.
FLEXIBIL
ITY MOST LESS There is NO FLEXIBILITY
FLEXIBLE FLEXIBLE. after making the formwork
Time of Removal of formwork
Sr. OPC Rapid Hardening
Structural Member (Ordinary Portland Cement) Cement
No
Striking :
As column and beam side formwork will be removed before beam and slab soffit formwork,
provision must be made for easy removal and in the correct order. If beam and slab soffit
formwork is to be removed before the concrete has achieved working strength, permanent
propping or shoring is required.
Take care to avoid damage to formwork which is to be re used. Eight or more uses may be
obtained from timber formwork.
Maintenance Clean forms with stiff brush and clean cold water. Use scrapers only as a last
resort. Keep forms well oiled to prevent delamination of plywood or rusting of steel and
always oil the edges.
Storage of forms Any formwork with steel components should be stored in the dry. Avoid
direct sunlight on timber forms. Store clear of the ground without twist or bend, and keep free
of dirt.
• Formwork for Wall
It consists of
• Timber sheeting
• Vertical posts
• Horizontal members
• Rackers
• Stakes
• Wedges