Industrial Automation

PLC basic Representation

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Why Automation Required....?
Manual Control

Automation

Drawbacks
• Errors
• Mistakes
• Time Taken
• Manpower Required
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Evolution of Industrial Automation

Industry 4.0
Industry 3.0 Based on Cyber
Industry 2.0 Automate the physical
Industry 1.0 Based on mass production system,Wireles
Based on production using s
Mechanical enabled by Electronics, Communication
production electrical Computers .
equipment energy. &
driven by e.g.Assembly Internet
Water & Lines “First PLC
Steam. introduced”
1700 1800 1969 Present
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Industry Expectations from Fresh Engineer !

Sensors & Control Panel

Actuators Designing

Pneumatics &
E-CAD
Hydraulics

PLC Skills Communication

Programming
Required & Networking

HMI & SCADA Power &

Programming Control wiring

VFD & Servo

Documentation
Drives

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What is mean by Industrial Control System?
• A collection of hardware, and software that can affect or influence the safe, secure, and
reliable operation of an industrial process.

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Four Functions of Control System

• Measure
Obtain values from sensors and read as input to process or provide as output.
• Compare
Evaluate measured value to process design value.
• Compute
Calculate current error, historic error, and future error.
• Correct
Operator initiated actions or automated process adjustments.

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Four Elements of Control System

These four functions are performed by Four elements:

•Sensors
Devices capable of measuring various physical properties.
•Transmitters
Device that converts measurements from a sensor and sends the signal.
•Controllers
Provide the logic and I/O for the process.
•Final Control Elements
Actuators that physically change a process.

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Automation Configuration
Allen Bradley PLC SCADA / HMI

Ethernet
Sensors & Control Post Interface

Hardwired

Profinet
Interface
OR

Siemens PLC Actuators & Controls

Hardwired
Interface

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Applications of Automation
• Building Automation (BMS)
• Textile
• Food & Beverage
• Pharma

• Water Treatment

• Oil & Gas

• Power Plants

• Machine Tools

• Health Care

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Sensors
In Industrial Automation , sensors play a very important role to make the products intelligent and highly
automatic.

1-Inductive Sensors 2-Capacitive Sensors 3-Magnetic Sensors 4 Ultrasonic Sensors

Can detect Metal Can detect Non-Metal Can detect Magnetic Can detect Anything.
object(Ferrous object(Non-Ferrous object.
material) only. material) and metal
also

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Actuators
Actuators Name Application
Electric Motors Conveyors, Pumps, ID & FD FAN, Compressors
Hydraulic Power Pack
Lift Application

Servo Motor Position Control, Cutting, Bending, Robot,

Packaging, Printing, Textile, CNC, VMC, HMC,
SPM

Solenoids Pneumatics, Oil-Hydraulics, SPM, Water,

Mechanical Digital Control

Conveyors,
Hydraulic Actuators Hydraulic Power Press, Cutting, Bending,
Forging, Poclain, Forklift, JCB, Mining, SPM

Pneumatic Power Tools, Conveyors, Gate

Pneumatics Actuators Application, Robot Gripper, SPM, Vacuum,
Process Control Valve, Vehicle Braking
Application

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Various Manufacturers of PLC
There are many programmable logic controllers available in Marketplace.

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Human Machine Interfaces (HMI)

Human Machine Interfaces (HMI) is used for Data Acquisition of Machines.

DELTA 7 Inches Touch Screen HMI – Siemens HMI – KTP 700 - 7 Inches
DOP 107 EV Touch Screen

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Supervisory Control & Data Acquisition (SCADA)

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• PLC + HMI + SCADA Architecture
PLC

SCADA
Router
Ethernet

HMI PLC HMI PLC HMI PLC

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VFD (Variable Frequency Drive)

• A Variable Frequency Drive (VFD) is a type of motor controller that drives an electric motor by varying
the frequency and voltage supplied to the electric motor thereby varying the speed.
• It is used mainly in Conveyors, Fans, Blowers, CNC machines etc.

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PLC - VFD - HMI & MCC - Electrical Control Panel

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Application of Automation in Packaging Industry

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Job Roles In Industrial Automation !

PLC
Design Engineer
Programmer

HMI & SCADA Service

Designer Engineer

Installation &
Project
Engineer Roles Commissioning
Engineer

Application Maintenance
Engineer Engineer

Automation
Engineer

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Thank You....!

Office no 208, 2nd floor, Lotus Court, Above Kaka CTS 4270 Heritage Plaza, Basement S Office 21,Near Elpro
Halwai, Besides Panchami Hotel, Pune Satara Road, City Squre Mall, Chinchwad Gaon Bus Stop, Link Road,
Swargate Pune-411009 Chinchwad,- Pune-411 033
+91 72766 95435 +91 90751 02234 +91 90751 02234 +91 85300 84777

www.theworldofautomation.com

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Thank You....!

Office no 208, 2nd floor, Lotus Court, Above Kaka CTS 4270 Heritage Plaza, Basement S Office 21,Near Elpro
Halwai, Besides Panchami Hotel, Pune Satara Road, City Squre Mall, Chinchwad Gaon Bus Stop, Link Road,
Swargate Pune-411009 Chinchwad,- Pune-411 033
+91 72766 95435 +91 90751 02234 +91 90751 02234 +91 85300 84777

www.theworldofautomation.com

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