DFM – Design For Manufacture

Project name:

FS0000F DFM Report

DFM Engineer ： LIMIN
Approved:
Date ： 2014/02/26

1
 产品信息 Product Information

Mould No. FS0000E

Customer
UKAG
Name
Customer
请客人提供
mould No.

Part No. Screen Side Frame

Cavities 1+1

PC/ABS BAYER
Material T65XF

Size for 1 part

182.7X126.9X35

Inch/mm mm

2
 开模时需要收到的客供资料

开 模 客 供 资料 information to be provided by customer

内 容 收到日期 备注
序号 资料名称 Name
Description Received date remarks

PC/ABS BAYER
1 胶 料 (resin) 2014.02.25
T65XF

缩 水 率 我们选定为 0.005 ，请客人确认或提供

2 请客人提供
(hrinkage)

啤机吨位
3 请客人提供啤机的相关信息
(Press tonnage)

设计标准 customer
4 请客人提供
tooling standard

胶料特性
5 请客人提供
resin date sheet

3
 Customer comment. (please give your approval and
comments)
上下模分析 CAV/COR OK or NG Remark
Approval
Date
by:

cavity
side

core side

4
进浇口建议 Gate Advice （方案一）

冷流道，两点潜水入胶

冷流道，潜水入胶。优点：不需热流道板。缺点：流道长，注塑压力大。

170mm
170mm

模具排位，模胚尺寸为 5565

5
 Customer comment. (please give your approval and
comments)
进浇口建议 Gate Advice （方案二）（推荐） OK or NG Remark
Approval
Date
by:

热嘴转冷流道潜水入胶。优点：流道短，注塑压力小，产品填充好。缺点：需要热流道板，模具成本相应增加。

模具排位，模胚尺寸为
5565

Sub Gate

Hot Sprue

由于产品较大，同时根据排位需要，我们建议客人每个产品用一个热转冷流道，两点潜水。（请客人确认热嘴的型号并确认是否需要订购接线盒，并提供
具体品牌及型号，接线方式。）同时，请客人确认另一个产品是否为完全镜像关系。请市场考虑增加热嘴报价。

Moldmaster 1 open nozzle HRM / Sub Gate

6
 Customer comment. (please give your approval and
结构分析 Structure analysis comments)
Approval
OK or NG Remark Date
by:

C C

Structure Quantity Core slider 01

Slide 1
Lifter 0
C-C 见下页
Collapasible
/
core
7
 Customer comment. (please give your approval and
结构分析 Structure analysis comments)
Approval
OK or NG Remark Date
by:

ST1=8

ST2=20

自制定位零件，底部加弹弓
Core
side SECTION C-C
8
 Customer comment. (please give your approval and comments)
镶件分析 Insert analysis OK or NG Remark Approval by: Date

10

做浮动镶件，避免产品
粘前模

Cavity Insert 9
 Customer comment. (please give your approval and comments)

OK or NG Remark Approval by: Date

下模三个镶件，每个镶件上下两支
扁顶针

Core Insert 10
 Customer comment. (please give your approval and
comments)
Approval
OK or NG Remark Date
by:

Core
side 顶针
STRIPPER STRAIGHT
BAR BAR EJECTOR PIN 11
 Customer comment. (please give your approval and
comments)
分型线分析 PL analysis OK or NG Remark
Approval
Date
by:

行位分型线需移到此处，与前模做 3
度的插穿角

12
 Customer comment. (please give your approval and
comments)
分型线分析 PL analysis OK or NG Remark
Approval
Date
by:

两处

一处

此面插穿角不够，需修到 3~5 度

为了更好的封胶，此处的插穿距离尽可能修到
2.5MM 以上

13
 Customer comment. (please give your approval and
comments)
分型线分析 PL analysis OK or NG Remark
Approval
Date
by:

为简化加工及分型，指示处减胶 0.03MM ，出
后模

14
 Customer comment. (please give your approval and
comments)
擦穿位置分析 Shut off position OK or NG Remark
Approval
Date
by:

此面插穿角不够，需修到 3 度

15
 Customer comment. (please give your approval and
comments)
擦穿位置分析 Shut off position OK or NG Remark
Approval
Date
by:

此面插穿角不够，需修到 3 度

16
 Customer comment. (please give your approval and
comments)
产品出模分析 Product Draft analysis OK or NG Remark
Approval
Date
by:

Draft analysis

Draft OK

17
 Customer comment. (please give your approval and
comments)
产品料厚分析 Product Thickness analysis OK or NG Remark
Approval
Date
by:

产品胶料厚度均匀
18
 Customer comment. (please give your approval and
comments)
产品光洁度标准 OK or NG Remark
Approval
by:
Date

NO Texture
请提供光洁度标准

19
 Customer comment. (please give your approval and
comments)
Engraving ( Others ) OK or NG Remark
Approval
Date
by:

日期镶件（年月一
起）

1 、版本号我司做镶针，相关的字体我司默认为晒字，深
0.2MM ，凸字。

20
 Mold overall layout
模具排位 Mould overall dimensions

550

650
模胚已超报价（ 4045 ），请客人确认是否合适
啤机，同时，市场考虑是否增加报价

EJ SIDE PLAN 21
 备注 Remark ：

烦请贵司在我司提供的开模方案上每页做明确回复（同意或不同意），如未作明确回复的部分，我司将视为默认我
司方案，我司将按此方案进行后续工作。
Please reply against our PPT in each page (OK or Nok), if there is
no comment in any page of the PPT ,we will consider it as “OK”
and we will implement the proposal in the PPT.

THANK YOU!
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