Sawit (RHPK)

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Palm Oil

PT. WILMAR NABATI INDONESIA


GRESIK
BASIC
KNOWLEDGE
PALM FRUIT

PALM TREE

MESOCARP

KERNEL
BASIC
KNOWLEDGE
MESOCARP
CRUDE PALM OIL (CPO)
PALMITIC OIL

Rich of C16
& C18
(95% –
KERNEL
98%)
CRUDE PALM KERNEL OIL (CPKO)
LAURIC OIL

Rich of C12
& C14
(60% –
65%)
PROCESS FLOW
PALMITIC OIL
FRACTIONATION
CONSUMER PACK
COOKING
ROL
OIL

REFINERY
RPO

TEXTURIZING
MARGARINE/
RPS
CPO
SHORTENING

PFAD
REFINERY
PROCESS
SECTION IMPURITIES TO BE REMOVED CHEMICAL/PROCESS
Degumming Gum, Trace metals, Dirt Phosporic Acid
Bleaching Pigments, Spent Earth Bleaching Earth
Deodorization Fatty acids, Carotenes Distillation method
RBD-PO
(Refined, Bleached,
Deodorized Palm Oil)
• Degumming, pemisahan zat pengotor
• Bleaching , disaring dan dijernihkan
• Filtrasi
• Deodorisasi , penghilangan bau
• Filtrasi
PFAD
(Palm Fatty Acid Distillate)
FRACTIONATION
PROCESS STEP
Crystallization
PROCESS DESCRIPTON
Separation based on melting point difference
Filtration Separation based on physical shape

RBD-PO

OLEIN (ROL) STEARIN (RPS)


COOKING OIL VS
SHORTENING
1. Minyak goreng : cair
• Aplikasi mudah
• Mouth feel/after taste lebih baik
• Performance produk yang digoreng
lebih oily dan mengkilap

2. Frying Shortening : padat (lemak)


• Performance produk yang digoreng
kering dan lebih renyah
• Lebih tahan panas
• Lebih tidak mudah tengik
• Banyak dipakai di restoran fast food
MARGARI
NE
PROCESS FLOW
HYDROGENATION POST REFINERY
LAURIC
FIRST REFINERY OIL
RKL HRKL RHKL

CPKO FRACT CKL


COCOA
PKFAD TEXTURIZING BUTTER
SUBSTITUTE
CPKO

RKS HRKS RHKS


CKS

PKFAD
OLEOCHEMICAL VS
PETROCHEMICAL
OLEOCHEMICAL
APPLICATION
FATTY ACID & GLYCERINE
APPLICATION
FATTY ACID BASED
PRODUCT
GLYCERINE BASED
PRODUCT
BIODIES
EL
BIODIESEL PROCESS
OIL + METHANOL ---> METHYL ESTER + CRUDE GLYCERINE + FATTY MATTER
Reaction condition : 60 – 80 deg C / 1.5 – 3.0 barg
Glycerine Output = 75 - 80% purity
FATTY ALCOHOL &
MES
MES PROCESS FATTY ALCOHOL PROCESS

========================
METHYL ESTER + SULPHUR ---> MES METHYL ESTER + HYDROGEN ---> FATTY ALCOHOL +
Consist of 4 sections : LIGHT ENDS ALCOHOL + HEAVY ENDS ALCOHOL
1. Gas Plant = Sulphur to SO3 Reaction condition : 230 – 270 deg C / 40 barg
2. Sulphonation = reaction of ME & SO3 Catalyst = Copper Zinc (CuZn)
3. Refining = bleaching, neutralization & drying
4. Flaking & Grinding = shape convertion
METHYL ESTER & FATTY ALCOHOL
APPLICATION
MID CUT FATTY ALCOHOL BASED
PRODUCT
LONG CHAIN METHYL ESTER/FATTY ALCOHOL
PRODUCT
END OF
PRESENTATIO
THANK
N

YOU

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