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    B-13 Magnetic Gearbox

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    Omkar Rane

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    B-13 Magnetic Gearbox

    Uploaded by

    Omkar Rane
    1 views25 pages

    Copyright

    © © All Rights Reserved

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    PPTX, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
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    Download as pptx, pdf, or txt
    1 views25 pages

    B-13 Magnetic Gearbox

    Uploaded by

    Omkar Rane

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 25

    FR.

    CONCEICAO
    Duration: 60 min RODRIGUES INSTITUTE OF TECHNOLOGY,
    Grade: 11 VASHI
    CCSS, NGSS

    Department of Mechanical Engineering

    DESIGN AND DEVELOPMENT OF NOVEL CONTACTLESS


    MAGNETIC TRANSMISSION SYSTEM
    By
    Group-B13
    Under Guidance
    of
    Mr. Amit Malgol
    NAME ROLL NO.
    PRATHAM MOHITE 2022242
    RATNESH NARKAR 2022244
    ARYA PATIL 2022248
    OMKAR RANE 2022253
    11/9/2024 CONTACTLESS MAGNETIC COUPLING 1
    INTRODUCTION
    • Magnetic coupling refers to the interaction between two magnetic circuits or systems.

    • It occurs when a magnetic field created by a current in one coil induces a voltage in
    another nearby coil, thereby transferring energy between the two systems without
    physical contact.

    • This principle is widely used in various applications, including transformers, inductors,


    wireless power transfer, and magnetic resonance imaging (MRI).

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 2


    AIM
    To design and development of an efficient novel magnetic coupling system that facilitates
    energy without physical contact, thereby enhancing safety, reducing maintenance and needs
    compact applications across various industries.

    OBJECTIVES
    • To improve efficiency
    • To reduce the maintenance
    • To enhance safety in industrial applications.

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 3


    PROBLEM DEFINITION
    The problem definition of magnetic coupling in short is the challenge of efficiently
    transferring torque between two shafts using magnetic fields while overcoming limitations
    such as torque capacity, efficiency, and cost-effectiveness compared to traditional mechanical
    couplings.

    SCOPE OF PROJECT
    The scope of a magnetic coupling project involves
    • Designing of coupler and shaft
    • Implementing in magnets, and
    • Evaluating
    EXPLORE the use of magnetic fields to transfer torque between shafts.

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 4


    PROPOSED SYSTEM

    (VAR) MAGNETIC
    DC MOTOR
    Volt-Amp COUPLING
    (700 rpm)
    Reactive

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 5


    LITERATURE REVIEW

    Sr.
    Title Author Review
    no
    1. Three-Dimensional Bastien Dolisy Analytical Model Predicting PMs Axial Magnetic Couplings
    Analytical Model for an and Thierry Lubin • Predicts flux density distribution.
    Axial-Field Magnetic (Jan 2014) • Calculates forces and torque.
    Coupling

    2. Design of Magnetic Heqi Xu and Wireless Power Transfer Systems Magnetic Coupling Mechanism
    Coupler for Wireless Chunfang Wang, • Comparison of single and double shielding structures.
    Power Transfer (2019) • Composite shielding structure optimized for better shielding and
    cost-effectiveness.
    • Composite structure offers better shielding, flexibility, and
    versatility..

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 6


    LITERATURE REVIEW

    Sr.
    Title Author Review
    no
    3. "Contactless Power Junlong Duan and • Discusses a geometrically improved contactless power transfer
    Transfer in Electric Weiji Wang. (CPT) system for electric vehicles (EVs).
    Vehicles: A (2021) • Modeled in 3D finite element method (FEM) environment,
    Geometrically Improved achieving maximum coil transmitting efficiency of 63%, optimal
    System" system efficiency of over 40%, and maximum RMS real power of
    20.39 kW.

    4. A Sandwiched Magnetic Ali Abdolkhani • Proposes a new magnetic coupling structure to minimize losses and
    Coupling Structure for and Aiguo Patrick increase power transfer.
    Contactless Slipring Hu. (2012-14) • Utilizes a unique core geometry for free rotation.
    Applications • Develops a FEM-BEM model for simulation results.

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 7


    LITERATURE REVIEW

    Sr.
    Title Author Review
    no
    5. Mathematical model Vladimir A. et al. Mathematical Model for Magnetic Coupling Parameters
    and experimental study (2021) • Incorporates magnet and copper properties.
    of a magnet coupling • Considers torque and manufacturing accuracy.
    • Cost-effective and accurate.

    6. FEM-based optimal Sami Arslan, and "High Energy Density Rare-Earth Permanent Magnets for
    design and testing of Ires Iskender. Starter/Generator Applications"
    synchronous magnetic (2023) • Innovative magnetic couplings for safe operation.
    coupling for aerospace • Enables contactless power transmission between decoupled shafts.
    Starter/Generator
    applications.

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 8


    CALCULATION

    θcritical,Mdeg = 360°/(2p)

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 9


    ANALYSIS

    50
    80
    65
    [5]

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 10


    ANALYSIS

    [5]

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 11


    ANALYSIS

    Step 1: Fixed Support at the motor


    shaft attachment.

    Step 2: Applied rotational velocity.


    (As per the speed of motor or input
    and output speed in rad/sec.)
    Input speed: - 100 rad/sec
    Output speed: - 1570 rad/sec
    g Step 3: Found the deformation as per
    input and output speed of rotor.

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 12


    ANALYSIS

    Applied rotational velocity (As per the speed of motor or input speed in rad/sec.)
    Input speed: - 100 rad/sec
    Result: - Min 0 m
    Max 1.289e-6 m

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 13


    ANALYSIS

    Applied rotational velocity (As per the output speed of rotor in rad/sec.)
    Output speed: - 1570 rad/sec
    Result: - Min 0 m
    Max 0.000317 m

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 14


    ANALYSIS
    Applied rotational velocity (As per the speed of
    motor or input speed in rad/sec.)
    Input speed: - 100 rad/sec
    Result: - Min 0 m
    Max 1.289e-6 m

    Applied rotational velocity (As per the output


    g speed of rotor in rad/sec.)
    Input speed: - 1570 rad/sec
    Result: - Min 0 m
    Max 0.000317 m

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 15


    DESIGN

    INPUT SHAFT

    OUTPUT SHAFT

    METAL
    SEGMENT

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 16


    DESIGN
    LOW SPEED HIGH SPEED
    ROTOR ROTOR

    METAL HIGH SPEED


    SEGMENT DISC ROTOR

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 17


    WORKING
    25% ROTATION
    DONE
    ENGAGAED
    DISENGAGED
    CONDITION

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 18


    WORKING
    25% ROTATION
    DONE
    ENGAGAED
    DISENGAGED
    CONDITION

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 19


    WORKING

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 20


    COST ESTIMATION
    Sr. No. Component Material Quantity Rate (Rs.)

    1. Base Metal 1 100/-


    2. Battery Lithium 1 1390/-
    3. Motor 700 rpm 1 380/-
    DC Motor

    4. Disc (Rotor) PLA 2 677/-


    5. Metal segments Metal Chips - 200/-
    6. Magnets N35 & N52 64 640/-
    7. Nut-Bolts M4 5 50/-

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 21


    ADVANTAGES APPLICATIONS
    • More life span than normal coupling. • Robotics
    • Reduced maintenance. • Chemical Engineering
    • It produces less heat. • Medical instruments
    • It reduces friction. • Machine installation
    • Produces no noise. • Food processing
    • Results in less wear and tear. • Rotary machines
    • No lubrication required. • Aquarium pumps
    • Smooth operation.

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 22


    ACTION PLAN JAN FEB MARCH APRIL

    Design and Calculation

    Analysis on Ansys

    Material Selection

    Fabrication

    Testing

    Report writing

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 23


    REFERENCES
    [1] Yonnet, J. P., “Permanent magnet bearings and couplings,” IEEE Trans. Magn., Vol. 17, No. 1, 1169–1173, 1981.

    [2] Furlani, E., S. Reznik, and A. Kroll, “A three-dimensional field solution for radially polarized cylinders,” IEEE Trans.
    Magn., Vol. 31, No. 1, 844–851, Jan. 1995.

    [3] Furlani, E. P., R. Wang, and H. Kusnadi, “A three-dimensional model for computing the torque of radial couplings,”
    IEEE Trans. Magn., Vol. 31, No. 5, 2522–2526, Sep. 1995.

    [4] Dai, Z.; Wang, J.; Long, M.; Huang, H.; Sun, M. Magnetic shielding structure optimization design for wireless power
    transmission coil. AIP Adv. 2017, 7, 095013.

    [5] Lubin, Thierry, Smail Mezani, and Abderrezak Rezzoug. “Simple analytical Expressions for the force and torque of axial
    magnetic couplings.” IEEE Transactions on Energy Conversion 27, no. 2 (2012): 536-546.

    11/9/2024 CONTACTLESS MAGNETIC COUPLING 24


    THANK YOU
    11/9/2024 CONTACTLESS MAGNETIC COUPLING 25

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