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Flexural Test

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Flexural Test

By
Vinay (17MT30008)
Danush Prashad B (17MT30006)
Flexural Strength

●Flexural strength is a material property.


●Defined as the stress in a material just before it
yields in a flexure test.
●When an object is bent along its length , the stress
varies along its height.
●Concave side experiences compressive stress.
●Convex side experiences tensile stress.
Loading in bending Mode
Flexural test is of two types

●Three point bend test ●Four point bend test


Three - Point Bend Test
M = (P/2)(S/2) = PS/4
I = bh3/12; σ = (M/I).z =
(E/R).z
z = distance from neutral
axis = h/2
M/I = σ/z = E/R
σmax = (M/I). (h/2)
σmax = 3PS/2bh2
Bending moment varies from zero at support to
maximum (PS/4) at the centre. Deflection,
Very small portion of sample is at maximum stress. δc = PS3/48EI
Four - Point Bend
Test
M = σmaxI/(h/2) = (P/2)(D)
σmax = 3PD/bh2
D = S/4
Where S = Outer Span
⇒σmax = 3PS/4bh2

Amount of deflection of the


Uniform bending between two center measured with respect
upper loads to the support points,
δc = (PD/48EI)(3S2 – 4D2)
Three-Point Bend Test vs Four Point Bend
Test

● The stress concentration of a three point test is


small and concentrated under the center of the
loading point, whereas the stress concentration
of a four point test is over a larger region,
avoiding premature failure.

● A three point test is easier to perform than a


four point test.
Why Flexural Test?

●Unlike compressive or tensile test, flexure test


does not measure fundamental material
properties.
●When a specimen is placed under flexural loading
all three fundamental stresses are present:
tensile,compressive,shear
●So the flexural properties of a specimen are the
result of the combined effect of all the stresses
Flexural Strength vs Tensile Strength

● Flexural strength would be the same as tensile


strength if the material is homogeneous.
● Most materials have small or large defects in
them which act to concentrate the stresses
locally, effectively causing a localized
weakness.
● Flexural strength depends on maximum
compressive strength on extreme fibers whereas
tensile strength depends on the weakest fiber.
Procedure followed in the lab

●Name of the machine used- Instron.


●Name of the material- Polymethyl Methacrylate
(PMMA).
●Test done by using three point bend test.
●We fix the rate.
●We measure all three dimensions of the material.
●We check the position of all the three forces.
●We calculate the extension and load at equal
intervals.
Values calculated from the experiment

●Load ●Extension at max load


●Extension ●Max Load
●Stress ●Stress at max load
●Strain ●Strain at max load
●Load at break ●Flexure Modulus
Sample-1

●Rate = 0.5 mm/min ●Extension at max load =


●Span = 50mm 3.31828mm

●W = 11.125mm ●Stress at max load =


53.47267MPa
●H = 5.19mm
●Strain at max load =
●Max load = 213.65N 0.04133
●Flex Modulus = 1592.18MPa
●Load at break = -0.22734N
●Max load = -213.65121N
Sample-2

●Rate = 0.1mm/min ●Extension at max load =


●Span = 50mm 4.54922mm

●W = 11.80mm ●Stress at max load =


67.11264MPa
●H = 5.08mm
●Strain at max load =
●Max load = 272.49N 0.05546
●Flex Modulus = 1658.43MPa
●Load at break = -0.33906N
●Max load = -272.49122N
Trends that we observe

As we increase the rate


●The maximum load the material can sustain
before it breaks decreases
●Maximum extension before it breaks decreases
●Flexural Strain decreases
●Flexural Stress decreases
●Flexural Modulus decreases
Reference

● https://www.testresources.net/applications/tes
t-types/flexural-test/
● https://en.wikipedia.org/wiki/Flexural_strengt
h
● Lecture Slides
Thank You

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