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THERMOPLASTIC COMPOSITE
Thermoplastic composites consist
of two components: A continuous fiber reinforcement, usually made of carbon or glass fibers, and a matrix material made of thermoplastic. The combination allows the advantageous properties of the two components to be exploited Thermal properties: • The thermoplastic matrix is the constituent most affected by heat, the thermal property of the composite is dominantly determined by the thermal properties of the thermoplastic matrix along with the contribution from the fiber Glass Transition Temperature: The temperature at which the thermoplastic polymer converts from its glassy state to rubber state. It is an indication of the thermal stability of the thermoplastic polymer. A thermoplastic polymer with a higher Tg possesses better high- temperature performance. Typical tools for characterizing the glass transition temperature of thermoplastic composite • Differential Scanning Calorimetry. • Dynamic Mechanical Analysis. • Thermo mechanical Analysis. Differential Scanning Calorimetry.(DSC)
• DSC requires only a small amount of the
thermoplastic composite (in milligram scale) for analysis. • The composite is sealed inside a set of aluminum crucibles. • A reference sample, normally an empty aluminum crucible, is heated at the same time with the thermoplastic composite sample. • The reference material has a known heat capacity. Heat capacity is defined as the amount of heat required to raise the temperature of 1 g of the material by 1 °C. • The heat flow remains constant before the thermoplastic matrix reaches glass transition temperature. • When the glass transition temperature is attained, its heat capacity increases and more heat is required to maintain the same temperature of the composite sample. Thermomechanical Analysis (TMA) • TMA measures a sample’s dimensional changes as it is cooled or heated in a defined atmosphere. • A normal TMA curve exhibits expansion, which is below the glass transition temperature, the glass transition (observed as a change in the slope of the curve), expansion above the glass transition temperature, and plastic deformation. • The dimension change with temperature, or the coefficient of linear thermal expansion (CTE) of the material, is constant when there is no transition in the material. • When the thermoplastic matrix is heated to its glass transition temperature, a second-order transition occurs and its CTE increases. • A penetration method can also be used to determine the glass transition temperature. • When an adequately high load is applied on the composite sample surface by the probe, the probe can penetrate the surface of the composite when the thermoplastic matrix reaches Tg and softens. • The sudden change of the dimension in a TMA curve because of the penetration can be used to determine the glass transition temperature of the thermoplastic matrix Heat deflection temperature • The Heat Deflection Temperature (HDT), or Heat Distortion Temperature, is a measure of a polymer’s resistance to alteration under a given load at an elevated temperature. • Basically, it tests the stiffness of a material as the temperature increases. Thermal degradation temperature • As an organic material, thermoplastics can get degraded when they are heated to a temperature that is significantly higher than their melting temperature (for semicrystalline thermoplastic matrix) or glass transition temperature (for amorphous thermoplastic matrix). • During degradation, chain scissoring, oxidation, and generation of volatile products occur. The temperature at which these phenomena start to happen is called thermal degradation temperature, Thermogravimetric Analysis • When the thermoplastic composite is heated to its thermal degradation temperature, its mass decreases because volatiles are generated. • TGA is able to detect the mass reduction with temperature and determine the thermal degradation