Manual Reparacion Pdp42
Manual Reparacion Pdp42
Manual Reparacion Pdp42
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1.
Outline of Troubleshooting
This chart contains abnormal conditions happened PBA of 42" module (PAL)
Description D i ti
Operating Voltages don't exit Operating Voltages exit, but an image doesn't exist on Video Abnormal image is on Video (except abnormality in sustain or address) some horizontal lines don't exist on Video some horizontal lines appear to be linked on Video Abnormal condition on horizontal lines (except abnormality of Sustain Open or Short) some vertical lines don't exist on Video some vertical lines appear to be linked on Video Abnormal condition on vertical lines (except abnormality in Address Open or Short)
Related Board R l t d B d
AC FILTER, SMPS Y-MAIN, X-MAIN, Main-Logic Y-MAIN, X-MAIN, Main-Logic Y-Buffer, X, Y FPC Y-Buffer, X, Y FPC Y-MAIN, Y-Buffer Main-Logic, Logic buffer, FPC, COF Main-Logic, Logic buffer, FPC, COF Main-Logic, Logic buffer, FPC, COF
You should learn PBA analysis manual to be familiar with PBA specification and output waveform, before you learn Troubleshooting.
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- Y Rising Ramp
: 110V
Vscan : 70V ~ 80V - Scan bias Vdd : 3.3V Vcc : 15V Logic Signal
STB_5V
Comprobar IC2,D28
OK
PFC
Comprobar IC1,Q1,Q2
OK PFC NG
OK
Comprobar IC35
PFC
NG
Comprobar
IC7
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VS OK Vscan VE,Vset OK
NG
Comprobar Q6 Q8 Q6,Q8
Comprobar
) O el cable
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OK Fuse(F8701,8702) is open? Check CN8702/2pin connector(220Vac) AC Noise Filter NG AC Noise Filter If fuse is opened, replace Fuse Choke(L8704) is miss-oriented?
OK
SMPS
NG
OK
continued
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OK
SMPS
NG
OK
SMPS
NG
Open Logic main connector (LD1/4pin) Check OVP,OCP Vs Open Y-Main connector (CN5008/13pin) Check OVP,OCP Vs Open X-Main connector (CN4004/13pin) Open Check OVP,OCP
NG
OK
NG
Replace SMPS
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2.2 No Video (Operating Voltages exist, b t an i 22 N Vid (O ti V lt i t but image d doesn't exist on Vid ) 't i t Video)
This abnormal condition is related with Y-main, X-main, Logic Main and so on. This page shows you how to check the boards and the following pages show you how to find boards, the causes of failure in each board.
No-Vodeo
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2.2 No Video (Operating Voltages exist, but an image doesn't exist on Video)
[ Y-MAIN ] Check waveform of Y-Buffer Output 3, 4 IC5005 /7404 Check out-signal pin(2.4.6.8.10.12) CN5406,5506(13pin) Check STV7617 Logic Signal. NG OK CN5404,5405,5506, 5505(12pin) Check output Signal (Out' L,H) NG Replace FET
Y-Buffer Y Buffer Y-Buffer
In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
NG
Y-MAIN
Y-MAIN NG
Y-MAIN
Y-MAIN
Y-MAIN
NG OK Y-MAIN
OK
Y-MAIN
OK
Y-MAIN
Y-MAIN
Normal state
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2.2 2 2 No Video (Operating Voltages exist but an image doesn't exist on Video) exist,
[ X-MAIN ] Check X-Out 1,2 Waveform IC4005 /74HC08 Check out-signals pin (3.6.8.11) S/W_FET/GATE waveform Check (Xrr.Xr.Xf.Xs.Xg.) X-MAIN NG - X-MAIN NG OK CN4005/Con_13pin Check input-Logic signals pin(2.4.6.8.10.12) - X-MAIN OK CN4004/Con_12pin Check Voltages(Vdd.Vcc.Ve.Vs) of input-pin(1.3.5.10.11.12) - X-MAIN NG Check out-Voltages & harness(SMPS) NG Check FET If it is failed, replace it IC4007,4006,4001/IR2110S Check input-pin(12.14) NG - X MAIN X-MAIN NG OK IC4007,4006,4001/IR2110S Check output-pin(12.14) - X MAIN X-MAIN NG In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
OK
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2.2 No Video (Operating Voltages exist, but an image doesn't exist on Video) ( p g g , g )
[ Logic Main ] LED(2000) blinks? (action of Sink Signal) In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
NG SMPS LD1 / 4pin -Check connector's Ch k t ' operating Voltages(5Vdc) -Fuse open? NG OK Fuse(FU2021,2002) open? replace it Logic Main NG Check SMPS out-Voltages ( 5Vdc) Check connector's contact and connector s miss oriented / missing / wrong component
Keyscan Table Adjustment Logic Main NG After select 2E00(internal)/2E01(external), Check 2081 of (F/W) pattern
OK
Logic Main
NG
OK
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2.2 No Video (Operating Voltages exist, but an image doesn't exist on Video)
OK Check Oscillator Output X2002(60MHz) pin3 ( ) p X2004(40MHz) pin3 X2003(28.636MHz) pin3 Logic Main NG Check operating in-Voltage (3.3Vdc) OK OK Replace d f t d R l defected Oscillator Check Generator Output F1,F2,256K Logic Main NG Replace defected F1,F2,256K OK Replace defected Coil NG Check Coil 10uH's operating NG Check operating of IC2037/out-pin2 and pattern In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
OK
Logic Main
NG
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2.3 2 3 Abnormal Video (Abnormal image is on Video except abnormality in Sustain or Address) Video,
This abnormal condition is related with Y-Main, X-Main, Logic Main and so on. This page shows you how to check the boards, and the following pages show you how to find the t fi d th causes of f il f failure i each b d in h board
Abnormal Video
[ Y-MAIN ] Check Y-buffer Output W aveform, Scan Output W aveform, and, Control Signal(Open/Short)
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2.3 Abnormal Video (Abnormal image is on Video, except abnormality in Sustain or Address)
[ Y-MAIN ] Check Y-buffer Output, Scan Output Waveform and, and Control Signal IC5005 /7404 Check Out-signal pin(2.4.6.8.10.12) CN5406,5506(13pin) Check Logic Signal of STV7617 Check pin NG OK NG Open/Short Replace IC NG Check Pin Open/Short Replace it NG
Y-Buffer
In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
NG
Y-MAIN
Y-MAIN
Y-MAIN
Y-MAIN Y MAIN
Y-MAIN
NG
Replace FET(IRF540A)
NG
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2.3 Abnormal Video (Abnormal image is on Video, except abnormality in Sustain or Address)
[ X-MAIN ] Check Control Signal In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
Check discharge state of ERC circuit (Lead Open / Missing component C4052.4051.4050.4049)
X MAIN X-MAIN
NG
Repair
NG
NG
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2.3 Abnormal Video (Abnormal image is on Video, except abnormality in Sustain or Address)
[ Logic Main ] Check Data, Control Signal In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
Check Oscillator Output and waveform of frequency modulation X2002(60MHz) pin3 X2004(40MHz) pin3 X2003(28.636MHz) pin3 OK Logic Main NG Logic Main NG Check operating Voltage(3.3Vdc) OK Replace defected Oscillator Replace defected F1,F2,256K NG Check operating of Coil 10uH OK Replace defected Coil NG Check operating of p g IC2037/out-pin2 and pattern
OK Check Generator Output IC2001/240pin Solder (cold solder/solder short) Logic Main
NG
Repair
OK
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2.3 Abnormal Video (Abnormal image is on Video, except abnormality in Sustain or Address)
In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
Logic Main M i
NG
Repair
OK Check Data Memory Controller Output IC2005.2006.2007.2008/100pin (cold solder/solder short) Logic Main NG Repair
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2.4 2 4 Sustain Open (some horizontal lines don't exist on Video) don t
[ Y-FPC ] Sustain Open In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
Y-FPC
NG
Check FPC(80pin) connector (cold solder/solder short/lead bent) NG Repair / Replace connector Check Connector pin's open pin s
OK Check Connector(80pin) Output (CN5401.5402.5403.5501 .5502.5503) OK Check Scan Driver IC/ 100pin Output Upper(IC5401.5402.5403.5404) Lower(IC5501.5502.5503.5504) NG OK
Y-Buffer Y-Buffer
NG
NG
Check Scan Driver IC/ 100pin (cold solder, solder short, lead bent)
Repair / Replace IC
To check IC failure -raise IC Output Lead form PCB pad and check the Output Lead waveform -In case of IC failure, replace the IC.
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In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader. NG
Replace Board
OK
Y-Buffer
NG
Y-MAIN
Y-MAIN
Y-MAIN
OK
NG
NG
NG
[ Y-Buffer/Y-MAIN ] Check contact state of connector CN5406 5506 and t CN5406,5506 d CN5001,5003 (pin Short/Open)
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NG
OK Check output of connector(80pin) (CN5401.5402.5403.5501 .5502.5503) OK Check Scan Driver IC/ 100pin Output Upper(IC5401.5402.5403.5404) Lower(IC5501.5502.5503.5504) L (IC5501 5502 5503 5504) NG Repair / Replace IC
Y-Buffer
Check Connector Ch k C t
Y-Buffer
NG
NG
To check IC failure -raise IC Output Lead form PCB pad and check the Output Lead waveform -In case of IC failure, replace the IC.
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2.6 2 6 Abnormal Sustain (Anormal Condition on horizontal lines except abnormality of Sustain Open or Short)
[ Y-Buffer ] Abnormal Sustain In checking input or output pins, Check "No-solder/Cold solder" on the Connector Leader.
Check Scan Driver IC/ 100pin Output Check connector (80pin) Output Waveform (CN5401.5402.5403.5501 (CN5401 5402 5403 5501 .5502.5503) NG Check Input-Logic signal of Scan Driver IC/ 100pin Upper(IC5401.5402.5403.5404) Lower(IC5501.5502.5503.5504) NG
Y-Buffer Y-Buffer Y Buffer
NG
Upper(IC5401.5402.5403.5404) Lower(IC5501.5502.5503.5504)
OK
Repair / Replace IC
To check IC failure : raise IC Output Lead form PCB pad and check the Output Lead waveform -In case of IC failure, replace the IC. IC5005 /7404 Check out-Signal pin(2.4.6.8.10.12) IC5006.5007/LV244 Check out-Signal pin(3.5.7.9.12.14.16.18) OK OK CN5002/Con_30pin Check in-signal pin(2.4.5.8.9.12)
Y-Buffer
NG
Y-MAIN
Y-MAIN
Y-MAIN
NG
NG
NG
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Address Open
R_Data Address Open G_Data Address Open p B_Data Address Open Block Address Open
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2.7.1 R_Data Address Open (Red Cell vertical lines don't exist on Video)
[ COF ] Address Open In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
NG
OK Check Output Signal pin (16.9.) VHCT244 (IC2602.03.08.05. 07.06.09.00.IC2700.01.05. 02.04.03) OK Check COF Connector /80pin Output Signal pin(13.16.49.52)
Logic Buffer
EC2_Bloc EC2 Bloc k 59. 56. 51.32 EC3_Bloc k 27. 24. 19.16 EC4_Bloc k 11. 8. 75. 72 EF1 EL2
NG
OK
FE1
74. 73. 7.8. 66. 65 58. 57 26. 25 10. 9 15. 16 23. 24 55. 56 71. 72
Logic Buffer
NG
Check i Open/Short Ch k pin O /Sh t Check contact and aligned state of COF Connecting FPC
FC6_Bloc k FC7_Bloc k
OK
OK
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2.7.1 R_Data Address Open (Red Cell vertical lines don't exist on Video)
In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
OK
EC1_Block 6.9.14.17
EC2_Block 22.25.30.49 EC3_Block 54.57.62.65 LE01 70.73 FC5_Block FC6_Block LE02 6.9 14.17 22.25 30.49 54.57 FC7_Block 62.65 70.73
EC4_Block
NG
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2.7.2 G_Data Address Open (Green Cell vertical lines don't exist on Video)
[ COF ] Address Open In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
NG
80pin Output
EL1 EC1_Block 74.71.66.63 EL2
OK Check Output-signal pin (14.7) VHCT244(IC2602.03.08.05. 07.06.09.00.IC2700.01.05. 02.04.03) 02 04 03) OK Check COF Connector / 80pin Output-signal pin (14.17.50.53)
Logic Buffer
NG
OK
FE1
66.63.58.55
Logic Buffer
NG
Check pin Open/Short Check contact and aligned state of COF Connecting FPC
FC7_Block FC6_Block
50.31.26.23 18.15.10.7
OK
OK
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2.7.2 G_Data Address O 2 7 2 G Data Add Open (G (Green C ll vertical li ti l lines d 't exist on Vid ) don't i t Video) Cell
OK In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
EC4_Block
NG
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2.7.3 B_Data Address Open (Blue Cell vertical Lines don't exist on Video)
[ COF ] Address Open In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
80pin Output
Check COF's failure
EL1 EC1_Block 73.70.65.62 EL2
NG
OK OK
FE1
65.62.57.54
Logic Buffer
NG
Check pin Open/Short Check contact and aligned state of COF Connecting FPC
FC6_Block FC6 Block 56.55. 25.26. 24.23 FC7_Block 8.7 57.58 73.74 16.15. 65.66.
49.30.25.22 17.14.9.6
OK
OK
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2.7.3 B_Data Address Open (Blue Cell Vertical lines don't exist on Video)
OK In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
EC4_Block
IC2026 IC2025 IC2027 5 IC2024 5.12.18 IC2022 3.9 IC2021 5.12.18 3.9 4. IC2025 4. IC2023 13.6 IC2022 4.
NG
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2.7.4 Block Address O 2 7 4 Bl k Add Open (Bl k vertical li (Block ti l lines d 't exist on Vid ) don't i t Video)
[ COF ] Address Open In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader. Check Va-input Voltage of Logic "F buffer / F LP1 Connector Check COF connector /80pin ( ) p Va Out-Volt.(75Vdc) pin (9.10.35.36.45.46.71.72)
Logic Buffer
NG
Logic Buffer
NG NG
-Check out-voltage of SMPS -Check Protection of SMPS -Filter Cap of Logic Buffer is miss-oriented? Replace Resistor NG
OK
Check Pin open/short? Check contact & aligned state of COF connecting FPC
Check Out-signal pin(18.3) VHCT244(IC2602.03.08.05. 07.06.09.00/IC2700.01.05. 02.04.03 Check Out-Signal Pin(14) VHCT244(IC2661,62,IC2706) VHCT244(IC2661 62 IC2706) Check Out-signal pin of COF connector /80pin (19.20.24~27.31.32 55.56.60~63.67.68) ) OK
Logic Buffer Logic Buffer
NG
OK
NG
Check pin Open/Short Check contact and aligned state of COF Connecting FPC g
OK
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2.7.4 Block Address Open (Block vertical lines don't exist on Video)
NG In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
Checck Connector 80pin / IC Output of CONTROL DATA(CLK) CONTROL_DATA(CLK) F Buffer FE1 EC1_Block EC2_Block EC2 Block EC3_Block EC4_Block FC5_Block FC6_Block FC7_Block C Check Connector 80pin / IC Output of CONTROL_DATA(POL) F Buffer FE1 Check Pin Short/ Open/Bent Replace IC EF1 E Buffer IC2601 (Output) 18 16 IC2601 (Input) 2 4 EL2 32 49 14 6 EF1 E Buffer IC2604 (Output) 18 16 IC2604 (Input) 2 4 EL1
NG
46
OK
NG
46
14
OK
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2.7.4 Block Address Open (Block Vertical lines don't exist on Video)
OK
Check Connector 80pin / IC Output of CONTRO DATA(STB) f CONTROL_DATA(STB) F Buffer FE1 EC1_Block EC2_Block EC3_Block EC4_Block FC5_Block FC6_Block FC6 Bl k FC7_Block Check Connector 80pin / IC Output of CONTROL_DATA(BLK) F Buffer FE1 EC1_Block EC2_Block EC3_Block EC4_Block FC5_Block FC6_Block FC7_Block FC7 Block 49 32 3 17 EF1 E Buffer IC2601 (Output) 7 5 IC2601 (Input) 3 15 EL2 35 46 3 17 EF1 E Buffer IC2604 (Output) 7 5 IC2604 (Input) 13 15 EL1 Check Pin Short/Open/bent? Replace IC
NG
35
OK
35
NG
OK
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2.7.4 2 7 4 Block Address Open (Block vertical lines don't exist on Video) don t
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NG
Connector 80pin
EL2
NG
EC4_Block 11~6(RGB)
OK
FE1
EF1
75~70 6~11
67~62 14~19 59~54 59 54 22 27 59~54 22~27 27~22 54~59 51~49 32~30 27~22
Logic Buffer
NG
Check pin Open/Short Check contact and aligned state of COF Connecting FPC
FC6_Block
OK
FC7_Block
OK
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EC3_Block 54~59/62~67 LE01 70~75 FC5_Block FC6_Block FC6 Bl k LE02 6~11 14~19 22~27 30~32 49~51 54~59 FC7_Block 62~67 70~75
EC4_Block
1~20 IC2025 IC2024 IC2025 1~20 IC2023 IC2022 IC2023 1~20 IC2022 IC2021 IC2022 1~20 IC2021 IC2022 IC2024
NG
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2.9 Abnormal Add 2 9 Ab l Address (Ab (Abnormal condition on vertical li l diti ti l lines, except abnormality i Add t b lit in Address O Open or Sh t) Short)
[ COF ] Abnormal Address In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
Check Output-Signal pin (18.3) VHCT244(IC2602.03.08.05. VHCT244(IC2602 03 08 05 07.06.09.00/IC2700.01.05. 02.04.03) Check Output-Signal pin(14) VHCT244(IC2661,62,IC2706)
Logic Buffer
NG
OK OK Check Output-Signal pin of COF Connector / 80pin (19.20.24 27.31.32 (19 20 24~27 31 32 55.56.60~63.67.68)
Logic Buffer
NG
Check pin Open/Short Check Ch k contact and aligned stat t t d li d t t of COF Connecting FPC
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2.9 Abnormal Address (Abnormal condition on vertical lines, except abnormality in Address Open or Short) ( , p y p )
In checking input or output pins, Check "No-solder/Cold solder/Lead bent" on the Connector Leader.
Check CONTROL_DATA(CLK) Connector 80pin / IC output F Buffer FE1 EC1_Block EC2_Block EC3_Block EC4_Block FC5_Block FC6_Block FC7_Block 32 49 14 6 EF1 E Buffer IC2604 (Output) 18 16 IC2604 (Input) 2 4 46 EL1
NG
NG
OK
Check CONTROL DATA(POL) Connector 80pin / IC Output CONTROL_DATA(POL) F Buffer FE1 EC1_Block EC1 Block EC2_Block EC3_Block EC4_Block FC5_Block FC6_Block FC7_Block 46 35 14 6 EF1 E Buffer IC2601 (Output) 18 16 IC2601 (Input) 2 4 EL2
NG
46
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2.9 2 9 Abnormal Address (Abnormal condition on vertical lines except abnormality in Address Open or Short) lines,
OK
Check CONTROL DATA(STB) Connector 80pin / IC Output CONTROL_DATA(STB) F Buffer FE1 EC1_Block _ EC2_Block EC3_Block EC4_Block FC5_Block FC6_Block FC6 Block FC7_Block 35 46 3 17 EF1 E Buffer IC2604 (Output) 7 5 IC2604 (Input) 13 15 EL1 Check pin C Short/Open/Bent Replace IC
NG
35
OK
Check CONTROL_DATA(BLK) Connector 80pin / IC Output F Buffer FE1 EC1_Block EC1 Bl k EC2_Block EC3_Block EC4_Block FC5_Block FC6_Block FC7_Block 49 32 3 17 EF1 E Buffer IC2601 (Output) 7 5 IC2601 (Input) 3 15 EL2 Check pin Short/Open/Bent Replace IC
NG
35
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2.9 Abnormal Address (Abnormal condition on vertical lines, except abnormality in Address Open or Short)
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Maintenance
Maintenance
Maintenance
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dani
OUT L
OUT H
OUTL OUTH
OUTL OUTH
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TPOU T
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42 HD
2 3 4 EXT
OLD
INT
UP : NTSC DOWN : PAL UP : EXT DOWN : INT DOWN : OFF DOWN : OFF
(7/29~)
50 & 63 HD
1 INT ON 2 OFF 3 INT PTN PAL:ON O NT:OFF 4 CLK INT:ON EXT:OFF O 5 I2C KEY SCAN:ON SCALER : OFF SC O 6 EXT ON
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Muchas Gracias
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