Operating Manual e -STA TION BOG Daa power Microprocessor controlled high-performance rapid charger/discharger for NiCd/NiMH/Lithium/Pb batteries with an integrated cell voltage balancer. Dual input power(AC/DC), USB PC link, temperature sensor and integrated Lithium battery balancer Charge current up to 5A, discharge current up to 1A, 1 to 6 series of Lilo/LiPo/LiFe, 1 to 15 cells of NiCd/NiMH, 2 to 20V of Lead-acid (Pb) CG ee ie ee ee reali) eaemeore B * Wo reserve te right to commit modifications. Broadcasting & Hobby desta * Copyright reservedThank you for purchasing the e-STATION BC6 ‘Dual power’. You get a rapid chargeridischarger with a built-in balancer, which is computerised with a high performance microprocessor and specialised operating software. Please read this entire operating manual completely and attentively as it contains a wide variety of specific programming and safety information. You need to keep this manual in a safe place, and be sure to pass it on to the new owner if you ever dispose of BCS. Ay ettor reg) - Optimised operating software When charging or discharging, BC6 has an ‘AUTO! function that sets the feeding current automatically. Especially for Lithium batteries, it can prevent the over-charging can lead to an explosion by users fault. Every program the unit is controlled with mutual links and communication for every possible error so it introduces a maximum safety. These can be set at users option. - Dual input power BC6 employs the circuit that can be operated with the input power of AC(Alternating Current) or DC(Direct Current). For AC input, it contains a AC-DC switching power supplier which has 5A of power capacity and maximum output power of 50Watts for charging. As a result, it can charge up to 15 cells of NiCd/NiMH and 6 series of Lithium batteries with maximum current of 5.0A. But there might be the limit of feeding current to a higher voltage of battery. Please refer ‘Maximum circuit power charge’. - Individual voltage balancer for Lithium batteries inside BC6 has an individual-cell-voltage balancer inside. So it does not need any balancer separately when charging Lithium batteries (Lilo/LiPo/LiFe) for cell voltage balancing - Balance individual cells on discharge BC6 also can monitor and balance individual cells of the Lithium battery pack during the discharge process. If the voltage of any one cell varies abnormally, the process will be stopped with the error message. - Accept various types of Lithium battery BC6 can accept three types of Lithium batteries - Lilo, LiPo and LiFe. They have different characteristics by their chemistry. You can select any one of them that you are going to process before the job. For their specifications, refer 'Warnings and safety notes’ section. - Lithium battery ‘Fast’ and ‘Storage’ mode You can charge Lithium battery for special purposes. ‘Fast’ charge reduces the charging time of Lithium battery and ‘Storage’ mode controls the final voltage of the battery to be suit for long time storage. -Maximum safety Delta-peak sensitivity: The automatic charge termination program works on the principle of the Delta-peak voltage detection. (NiCd/NiMH) Auto-charge current limit: When charging NiCd or NiMH at ‘AUTO current mode, you can set the upper limit of charge current to avoid from high current charging. This is very useful when charging the low impedance and small capacity NiMH battery in ‘AUTO’ mode. Capacity limit: The charging capacity always caloulated by multiple of the charging current and time. If the charging capacity exceeds the limit the process will be terminated automatically when you set the maximum value.‘Temperature limit(*): The temperature of the battery on charging will rise by its internal chemical reaction. If you set the limit of temperature the process will be expired forcibly when the limit has reached Processing time limit: You can also restrain the maximum process time to prevent from any possible defect. Input power monitor: To protect the car battery using as DC input power from being damaged the voltage of it always monitored. If it drops below the lower limit the process will be ended automatically. - Data store/load For users convenience it can store maximum five data of different batteries. You can establish the data contains program setting of the battery to charge or discharge continually. These data can be called out at any time you need and the process can be executed without program setting - Cyclic charging/discharging Perform 1 to 5 cycles of charge>discharge or discharge>charge continually for battery refreshing and balancing - PC based analysis using USB communication(*) For technical expert, BC6 offers PC based program can analysis the characteristic of the battery by USB port. It shows a graph of voltage, current, capacity and temperature curves. It also shows the individual voltage of each cell in the Lithium battery pack. * Separately purchased temperature sensor(Part no.; EAC110) ** Separately purchased program kit (Part no.: EAC200, Software CD plus USB link cable) AC Input power port (AC 100~240V, 50/60Hz) LOD screen (i6chr. x Zines) ree ae eed [eRe PEN LCe 1) laiaapane Input power cable Individual cell (DC11~18V) — connector port Temperature ~_ ae Cdl (4mm banana female) cd3:¢ Batt type/Stop Starv/Enter ‘To stop the operation ‘To select sub program To resume or start the operation To alter the value -3Warnings and safety notes Never leave the charge unsupervised when it is connected to its power supply. If any malfunction is observed immediately terminate the process and refer to the operation manual. @ Keep away the unit from dust, damp, rain, heat direct sunshine and vibration. Do not drop it. © The circuit of the unit is designed to be powered by 12V DC or 100V~240V AC. But do not supply both input power simultaneously. The circuit can be damaged permanently. © This unit and the battery to charge or discharge should be set up on a head-resistant, non- inflammable and non-conductive surface. Never place them on a car seat, carpet or similar. Keep all the inflammable volatile materials well away from operating area. © Be sure to understand the information of the battery to be charged or discharged accurately. If the program is set up incorrectly the battery can severely be damaged. Especially Lithium battery can cause a fire or an explosion by over-charging. NICd/NIMH voltage level: 1.2V/cell allowable fast charge current: 1C ~ 2C depends on the performance of cell discharge voltage cut off level: 0.85V/cell(NiCd), 1.0V/cell(NIMH) Lilo voltage level: 3.6V/cell max. charge voltage: 4.1V/cell allowable fast charge current: 1C or less min. discharge voltage cut off level: 2.5V/cell or higher LiPo voltage level: 3.7Vicell max. charge voltage: 4.2V/cell allowable fast charge current: 1C or less charge voltage cut off level: 3.0V/cell or higher LiFe voltage level: 3.3V/cell max. charge voltage: 3.6V/cell allowable fast charge current: 4C or less (e.g. A123M1) discharge voltage cut off level: 2.0V/cell or higher Pb voltage level: 2.0Vicell (Lead-acid) max. charge voltage: 2.46Vicell llowable fast charge current: 0.4C or less discharge voltage cut off level: 1.75V/cell or higher © To avoid short-circuits between the charge lead, always connect the charge cable to the unit first and only then to the battery to be charged or discharged. Reverse the sequence when disconnecting, © Do not connect more than one battery pack to the charge lead at any one time. © Do not attempt to charge or discharge the following types of battery. ~ Battery pack, which consists of different types of cell (including different manufacturers) - Battery, which is already fully charged or just slightly discharged. - Non-rechargeable batteries (Explosion hazard), ~ Batteries that require a different charge technique from NiCd, NiMH, Lilo, LiPo, LiFe or Pb. - Faulty or damaged battery. ~ Battery fitted with an integral charge circuit or a protection circuit ~ Batteries installed in a device, or which are electrically linked to other components - Batteries that are not expressly stated by the manufacturer to be suitable for the currents the charger delivers during the charge process.© Please bear in mind of checking the following point before charge operation. - Did you select the appropriate program, which are suitable for the type of battery? - Did you set up adequate current for charging or discharging? - Lithium battery pack can be composed with parallel and series circuits mixed. You have to check the composition of the battery pack carefully before charging. - Are all connections firm and safe, or is there an intermittent contact at any point in the circuit? © Charging A specific quantity of electrical energy is fed into the battery during charge process. The charge quantity is calculated by multiplying charge current by charge time. The maximum permissible charge current varies according to the battery type or its performance, and can be found in the information provided by the battery manufacturer. It is only allowed to charge batteries at rates higher than the standard charge current if they are expressly stated to be capable of quick-charge - Connect the battery to charge to output terminal of the charger using suitable charge lead. They are red, positive (+) and black, negative (-). Since the charger cannot detect the difference between the intemal resistance of the battery pack, cable resistance and connector transfer resistance, the first requirement if the charger to work properly is that the charge lead should be of adequate conductor cross-section. And also high-quality connectors (normally gold-contact type) must be fitted to both ends. - Refer to the information provided by the battery manufacturer regarding charging methods, and verify the recommended charge current and charge time. Especially for Lithium batteries, you have to follow the charge instruction provided by the manufacturer strictly. - Do not attempt to disassemble the battery pack arbitrarily. - You have to pay attention to verify the capacity and the voltage of the Lithium battery pack. It may be composed of parallel and series connection mixed. In parallel link the capacity of the battery pack is multiplied by the number of cells but the voltage remains same. That kind of voltage imbalance causes a fire or explosion during charge process. We recommend you compose the Lithium battery pack in series only. © Discharge The typical purpose of discharge is to determine the residual capacity of the battery, or to lower the voltage of battery to a defined level. When you discharge the battery you also have to pay attention on the process same as charging. To avoid the battery becoming deep-discharged, set the final discharge voltage correctly. Lithium batteries should not be deep-discharged to lower than the minimum voltage, as this leads to a rapid loss of capacity or a total failure. Generally, you do not need to discharge Lithium battery voluntarily - Some rechargeable batteries are said to have a memory effect. if they are partly used and recharged before the whole charge is drawn out, they ‘remember’ this and next time will only use that part of their capacity. This is a ‘memory effect’. NiCd and NiMH batteries are said to suffer from memory effect. They prefer complete cycles; fully charge then use until empty, do not recharge before storage - allow them to self-discharge during storage. NiMH batteries have less memory effect than NiCd - The Lithium battery prefers a partial rather than a full discharge. Frequent full discharges should be avoided if possible. Instead, charge the battery more often or use a larger battery. - The brand-new NiCd battery pack is partially useful with its capacity until it has been subjected to 10 or more charge cycles in any case. The cyclic process of charge and discharge will lead to optimise the capacity of battery pack. Those warnings and safety notes are particularly important. Please follow the instructions for a maximum safety; otherwise the charger and the battery can be damaged violently. And also it can cause a fire to injure a human body or to lose the property.Program flow ch; Stet nce Inch PROGRAM SELECT | £"*" Lixx Titer battery. | >>| LX CHARGE <> LXx BALANCE <> FAS CHG wor $ aoee Baty ore Lixx é> Lixx oischarce [<>] storace vec v program sevect | © [win CHARGE <> NiMH e> NiMH NIMH battery |—P]| auerMan’_|S>2 | DISCHARGE <2 CYCLE Batt ype y PROGRAM SELECT Nicd CHARGE | 2°. Nica of Nica ji i i NiCd battery "Aut?Mant <> DISCHARGE <— CYCLE Bat ype SP v PROGRAM SELECT | ae Pb CHARGE Debates | — <> Pb DISCHARGE Batt ype Sor Vv PROGRAM SELECT Save DATA SAVE DATA you ster PROGRAM SELECT] "| os para, Input Power Low LOAD DATA. | —> Cut-off wer 4 aoe Ince Noe Capacity Key Beep ogy soteytinor Je] SERCH fe] Neyeee ° «vec vec wer } avec cHe>pcHe | 2% | temp cutot | UR | nica 0. Peak a femp Cutof i eal Waste Time [*>| uss enatie [

] © sensivty 0EC 0ec v wor 4 avec sian Noe Nom USER SET Enter LiPolLiloiLiFe NiMH D. Peak Lxxv. Type [<> <> PROGRAM = |— >> Pe PSA Love time Z| sensitivityInitial parameter set up (Users set up) BCE will be operated with the default value of the essential user settings when it is connected to a 12V battery or a AC wall socket for the first time. The screen displays the following information in sequence and the user can change the value of parameter on each screen When you are willing to alter the parameter value in the program, press $12 key to make it blink then change the value with ince or <0Ec key. The value will be stored by pressing S'att key once. LiFe Vv. Type 3.3V Eo om woec } or DEC Nop LiPo/Lilo/LiFe CHK Time 10min PN = + DEC INCh DEC | INCh ensit Yy -Peal Default Pree = + soee } ice DEC INCR NiCd Sensitivity D.Peak Default Pree — + woec } wor DEC INCh USB/Temp_ Select Temp Cut-Off 80C Pid + = + DEC INCh DEC INCE USB/Temp_ Select USB Enabled PE The screen displays the nominal voltage of Lithium battery. There are three kinds of Lithium battery; LiFe(3.3V), Lilo(3.6V) or LiPo(3.7V). This is very portant so you have to check the battery carefully and set it up correctly. If it is different from correct value the battery can explode during charge process. BC6 recognise the cell count of Lithium battery automatically at the beginning of charge or discharge process to avoid from erroneous setting by user. But deeply discharged battery can be perceived incorrectly. To prevent the error, you can set the time term to verify the cell count by the processor. Normally, 10 minutes are enough to perceive the cell count correctly. For the battery of larger capacity, you may extend the time term. But if you set the time term too long for the battery of smaller capacity, the charge or discharge process can be finished within the time term with the erroneous cell count. This may cause the fatal result. If the processor recognises the cell count incorrectly at the beginning of charge or discharge process, you may extend the time. Otherwise, you had better use with the default value. This shows the trigger voltage for automatic charge termination of NiMH and NiCd battery. The effective value ranges from 5 to 20mV per cell. If the trigger voltage is set higher, there is a danger of overcharging the battery; if it is set lower, there is a possibility of premature termination. Please refer the technical specification of the battery. (NiCd default: 12mV, NiMH default: 7mV) You can select the function of 3-pin port at left side of the unit. It can be used temperature sensor port or USB port, selected at this screen. If the port is assigned as a temp. port, an optional temperature probe contacting the surface of battery can be used. When it is selected as an USB port, you can link the charger to your PC via an optional USB cable. This can utilize the optional software that can show you the charge process at PC. You can set the maximum temperature at which the charger should allow battery to reach during charge. Once a battery reaches this temperature during charge, the process will be terminated to protect the battery.woo f DEC INce <0ec Ince of INCe INCe 0EC Noe aot «DEC INce ince ose 0ec Nor DEC ot INCy LONG > EC Ne incr «ect INCI 40e0 Nor The battery is on the cyclic process of charge and discharge can often become warm after charge or discharge period. The program can insert a time delay to occur after each charge and discharge process to allow the battery adequate time to cool down before being subjected to the next process. The value ranges from 1 to 60 minutes. When you start a charge process, the integral safety timer automatically starts running at the same time. This is programmed to prevent overcharge the battery if it proves to be faulty, or if the termination circuit cannot detect the battery full. Please refer the statement in below to calculate the time setting. This program sets the maximum charge capacity that will be supplied to the battery during charge. If the delta-peak voltage is not detected nor the safety timer expired by any reason, this feature will automatically stop the process at the selected capacity value ‘The beep sounds at every time pressing the buttons to confirm your action, The beep or melody sounded at various times during operation to alert different mode changes. These audible sounds can be on or off. This program monitors the voltage of input DC battery. If the voltage drops below the value you set the operation forcibly terminated to protect the input battery, Safety Timer Calculations When charging NiCd or NiMH batteries, divide the battery's rated capacity (mAh) by the charge current (A). And divide the result by 11.9, Set this number of minutes in the safety timer setting, If the charger stops charging at this time limit by any reason, approximately 140% of the battery's capacity will have been delivered to the battery. For example: Capacity Current Safety timer setting 2000mAh 2.08 (2000 / 2.0 = 1000), divided by 11 3300mAh 3.04 (3300 / 3.0 = 1100), divided by 11 1000mAh 1.28 (1000 / 1.2 = 833), divided by 11.9 -8-‘e) program These programs are only suitable for charging and discharging Lithium batteries with a nominal voltage of 3.3V, 3.6V and 3.7V per cell. These batteries need to adopt different charge technique is termed a constant voltage(CV) and constant current(CC) method. The charge current varies according to the battery capacity and performance. The final voltage of charge process is also very important; it should be precisely matched with the charade voltage of the battery. They are 4.2V for LiPo, 4.1V for Lilo, and 3.6V for LiFe. The charge current and nominal voltage as for cell count set on the charge program must always be correct for the battery to be charged. When you are willing to alter the parameter value in the program, press St key to make it blink then change the value with inc» or <0eC key. The value will be stored by pressing Sit key once. The left side of the first line shows the type of battery you select at the users setting, The value on the left side of second line sets a charge current and the value on the right side of second line sets the voltage of the battery pack. a ~ Alter setting the current and voltage press §'@f! key for DEC INCh DEC INCh more than 3 seconds to start the process. (Charge current: 0.1~5.0A, Voltage: 1~6 series) Batype | Stat 9 seconds! This shows the number of cells you set up and the processor detects. 'R:' shows the number of cells found by the charger and 'S:' is the number of cells selected by you at the previous screen. If both numbers are identical you can start charging by press §'2"t button. If ot, press 52l\'yPe button to go back to previous screen, | start Then carefully check the number of cells of the battery Enter pack to charge again. ‘The screen shows the present situation during charge process. To stop charging press ®%49° key once. umber charging charged of time capacity coltsCharging Lithium battery at balance mode This is for balancing the voltages of Lithium batteries of the battery pack to be charged. To do this, the battery pack being charged should have the individual cell connector. And connect it to the individual port at the right side of charger with a suitable connection cable that fits with your battery pack. And also, you need to connect the battery output plug to the output of charger. In this mode, the charging process will be different from ordinary charging mode. The internal processor of the charger will monitor the voltages of each cell of the battery pack and controls the charging current that is feeding to each cell to normalise the voltage. The value on the left side of second line sets a charge current and the value on the right side of second line sets the voltage of the battery pack ‘After setting the current and voltage press Sia key for more than 3 seconds to start the process, 4 oe DEC INCh DEC INCh Batt type | Start Stop Enter '* 3 seconds’ This shows the number of cells you set up and the processor detects. 'R:’ shows the number of cells found by the charger and 'S:' is the number of cells selected by you at the previous screen. If both numbers are identical you can start charging by press §'2% button. Ifnot, press®4t.4¥Pebutton to go back to previous screen. Then carefully check the number of cells of the battery pack to charge again The screen shows the present situation during charge process, To stop charging press 82 '¢ key once. number charging ‘of time calls * pots LiPo 28 LiPo 3s * Lipoas Indvidea! bal. port Individual F poss bal. port LiPo 6s +e@ -10-ee cee The charging current is getting smaller as the process goes to the near end term of Lithium battery charging. To finish charging process earlier, this program eliminate certain term of CV process. Actually, the charging current will goes to 1/5 from the initial value to end the process while the normal charging goes to 1/10 during CV term. The charging capacity may be a bit smaller than normal charging but the process time will be reduced. You can set up the charging current and the voltage of the battery pack being charged. As you press Sat button the voltage confirmation will be displayed. And then, if you confirm the voltage and current, press Sia button again to start charging. ec Ny 40e0 No Bat, rf Start Enter 3 seconds’ This shows the present state of 'FAST' charging. To stop charging arbitrary, press ®3,yP* key once Er ‘umber elapsed charge supplied Current time current capacity voltage of cas battery ‘STORAGE’ contri Tria This is for charging or discharging Lithium battery not to be used for the time being. The program will determine to charge or discharge the battery to the certain voltage depending on the voltage of the battery at its initial stage. They are different from the type of the battery, 3.75V for Lilo, 3.85V for LiPo and 3.3V for LiFe per cell. If the voltage of battery at its initial stage is over the voltage level to storage, the program will start to discharge You can set up the current and the voltage of the battery pack to be charged. The current will be used for charge or discharge the battery to reach the ‘storage’ level of voltage. '>3 seconds’ The screen shows the present situation during charge process. To stop charging press ®2l\\Pe key once. Pes umber elapsed charge supplied Current time or capacity voltage of Ss discharge battery ‘current, -"-Ti Pree eiat) cad The value of discharge current on the left side of screen may not exceed 1C for a maximum safety and the final voltage on the right should not be under the voltage level that is recommended by the battery manufacturer to avoid deep discharging. aa, + To start to discharge press S!#% key for more than 3 DEC NCP Occ INCb seconds. Batttype “]* staty Sop Ener 53 seconds! This shows the present state of discharge. To stop discharging press 844.9" key once number elapsed battery discharged of ime voltage eapat cells discharge Hage capacity * Voltage balancing and monitoring during the discharge The processor monitors the voltage of individual cells during 'storage-mode' and ‘discharge! of Lithium battery pack. It tries to normalise the voltages to be equal. For this feature, the individual plug of the battery pack should be connected to the individual port of the charger. If the voltage of any one or more cells varies abnormally during the procedure, BC6 terminates the process forcibly with the error message. If this happens, the battery pack contains the bad cell, or the bad connection of the cable or plug. You can easily know which one cell is bad by pressing incp button at time of showing the error message. The processor found that the voltage of one of the cell in the Lithium battery pack is too low. Ey y INCE In this case, the 4th cell is bad. If there happens the connection-break of the cable or plug, the voltage value may show zero, PE -12-H/NiCd battery program These programs are for charging or discharging NiMH (Nickel-Metal-Hydride) or NiCd (Nickel- Cadmium) battery commonly used for R/C model applications. To alter the value at the display, press S'! key to make it blink then change the value using ic» or «pec key. The value will be stored by pressing $'#" key once. To start the process, press §'2"' button for more than 3 seconds. Cerne This program simply charges the battery using the current you set. In ‘Aut’ mode, you need to set the upper limit of charge current to avoid from higher feeding current that may damage the battery. Because some batteries of low impedance and small capacity can lead to the higher - +\' charge current by the processor at automatic charge DEC INC mode. But in ‘Man' mode, it will charge the battery with the Batt ype PY start charge current you set at the display. Each mode can be ‘> 3 seconds’ Stop | Ener switched by pressing nceand «pec button simultaneously when the current field is blinking, The screen displays the current state of charging. To stop the process, press ®4i4P* key once. The audible sound indicates you the end of process. battery elapsed battery charged pe time y5 vllage capacity current Discharging NiCd/NiMH battery Set discharge current on the left and final voltage on the right. The discharge current ranges from 0.1 to 1.0A and the final voltage ranges from 0.1 to 25.0V). To start the process, press si key for more than 3 seconds. Ls + DEC INCP DEC INCR Batype [Star 3 seconds The screen displays the current state of discharge. You can alter the discharge current by pressing Si"! key during the process. Once you change the current value, store it by pressing $ button again To stop discharging press ®&.¥P* key once. The audible batty elapsed battery discharged sound indicates you at the end of process. ‘ype, timo vollage “capacily discharge ‘current -13-- # a DEC INCh DEC INCp Batt ty Start . Stop” | Enter > 9 Seconds battery discharged voltage or charged battery lapsed ‘ype time. discharge car or charge pects current Era ee E Rcue ues harge cycle NiMHINICd battery Set the sequence on the left and the number of cycle on the right. You can use this function for balancing, refreshing and break-in the battery. To avoid rising temperature of the battery, there will a brief cool-off period that already fixed at ‘User setting’ after each charge and discharge process. The cycling number ranges from 1 to 5. To stop the process, press "4,4? key once. You can change the discharge or charge current by pressing '@'key once during the process. The audible sound indicates you the end of process At the end of the process, you can see charged or discharged electric capacities of the battery at each cyclic process. By pressing Ince or «pec button, the screen shows the result of each cycle in order. -14-Pb (lead-sulphuric acid) battery program This is programmed for charging Pb (lead-acid) battery with nominal voltage from 2 to 20V. Pb batteries are totally different from NiCd or NiMH batteries. They can only deliver relatively lower current compare to their capacity, and similar restrictions definitely apply to charge. So the optimal charge current will be 1/10 of the capacity. Pb batteries must not be charged rapidly. Always follow the instruction is supplied by the manufacturer of battery. When you are willing to alter the parameter value in the program, press St key to make it blink then change the value with iNce or <0Ec key. The value will be stored by pressing sta key once CP het ea Set up the charge current on the left and the nominal voltage of the battery on the right. The charge current ranges from 0.1 to 5.0A and the voltage should be matched with the battery being charged. Start the charge process by pressing §'%" key for more than 3 seconds. - H oH DEC INCh DEC INCh Batt Start . Bare ENer > 3 seconds’ The screen displays the state of charging process. To stop charging forcibly, press ®%.P* key once. The audible sound indicates you at the end of process. battery elapsed battery charged time voltage r ‘yp charge "Ua9® apacky current Paha a ae Set discharge current on the left and final voltage on the right. The discharge current ranges from 0.1 to 1.0A, To start the process, press Ste key for more than 3 seconds. ~ oH - +H DEC INCh DEC INCh Batt type [> Start . auitype | Sletl > 3 seconds’ The screen displays the current state of discharge. You can alter the discharge current by pressing S'%t key during the process. Once you change the current value, store it by pressing $' button again To stop discharging press Bak.ype key once. The audible battery elapsed battery discharged Sound indicates you at the end of process ‘ype time voltage capacity discharge current. -15-Save Data program BC6 has a data storage and load program for your convenience. This feature can store up to 5 battery data by number that represent the individual specification of batteries you are using. They can be called back for the process of charging or discharging without setting up the program again. To set up the parameter value in the program, press St key to make it blink then change the value with INC or 3 seconds! wore} cp DEC INCh PEN + — + INCe DEC INC DEC VY INCh Prod . au Hor J gag 60 ee Enter ‘> 3 seconds’ The parameter value setting up in this screen does not affect charge or discharge process. They only represent the specification of the battery. The following screens will automatically be displayed exactly matched with the battery type you set up. The example shows the battery pack of NiMH, 12 cells and 3000mAh of capacity. Set up the charge current for manual charge mode, or the current limit for automatic charge mode. Each mode can be switched by pressing INcr and DEC button at the same time when the current field is blinking Setting up discharge current and final voltage. Setting up the sequence of charge and discharge, and the cycling number. Saving the data. -16-TOMO m leo elu) This program calls back the data that was stored at 'Save Data’ program To load the data, press Si key once to blink the data number field and select the number using INP or <0EC key then press St key for more than 3 seconds. Pro Y Start Enter Select the data number to be called back. The data matched with the number will be displayed at this time. Ey 1 S12 > 3 seconds! Loading the data ered -17-Various information during the process You can inquire various information on LCD screen during charging or discharging process. When you press <0E¢ button the charger shows the establishment of user settings. And also you can monitor the voltage of individual cell by pressing INC» button when the individual connection cable is linked to the Lithium battery being processed. The final voltage will be reached at the end of process. fe Display Pr The 3-pin port is assigned as an USB port. The external temperature only will be displayed when using the thermal probe. Pi ‘The present voltage of input power. Pie Using the individual connection cable to the battery, you can check the individual voltages of each cell in the battery pack. When connect the cable to the port on the right side of the charger the program shows the voltage So) ofeach cells for maximum 6 cells in sequence. To utilise this feature, the battery pack must have output connector that linked to each cells. -18 -ing and error messages = = C6 incorporates a various functions of protective and monitoring the system to verify functions and the state of its electronics. In any case of occurring error, the screen displays the cause of error that is self-explanatory with audible sound ‘The output is connected to a battery with incorrect polarity. This will be displayed in case of detecting an interruption of the connection between battery and output or voluntarily disconnecting the charge lead during the operation of charge or discharge on output, There was a short-circuit at OUTPUT. Please check the charging leads. The voltage of input power drops below the limit. The voltage of Lithium battery pack was selected incorrectly. Verify the voltage of battery pack carefully. There happens the malfunction at the charger circuit by any reason, The processor detects the voltage is lower than you set at Lithium program. Please check the cell count of the battery pack, The processor detects the voltage is higher than you set at Lithium program. Please check the cell count of the battery pack, The voltage of one of the cell in the Lithium battery pack is too low. Please check the voltage of the cell one by one. The voltage of one of the cell in the Lithium battery pack is too high Please check the voltage of the cell one by one. There are bad connection at the individual connector. Please check the connector and cables carefully. The internal temperature of the unit goes too high. Cool down the unit, The processor can not continue to control the feeding current by any reason. The unit needs to be repaired. -19-Glossary of terms ‘Amps(A): The unit of measure for charge or discharge electric current. The program of the charger will show most of the current in amps(A) at its LCD screen. Milli-amps(mA): The electric current, being amps(A) multiplied by 1000 and noted as ‘mA’. So 2.0A is the same as 2000mA (2.0x1000). Or, to convert mA to amps, divide the mA number by 1000. So 200mA is the same as 0.2A. If a current value is below 1.0A, the LCD screen of the charger will still show the current in amps, not milli-amps. For example, a current of 600mA will be displayed as 0.6A, and a current of 100mA will actually be shown as 0.14 Capacity,milli-amp hours (mAh), and amp-hours (Ah): Charge energy stored by a battery is called capacity, which is defined as how much current a battery can supply constantly over one hour of time. Most hobby batteries are rated for capacity in 'mAh' or milliamp hours. A 650mAh battery can deliver 650mA of current for one hour (650mAxthr = 650mAh). The batteries of very large capacity, such as lead-acid(Pb) batteries, are usually rated in ‘Ah’ or amp-hours. A'12V 60Ah' car battery can deliver 60 amps of current for one hour (B0Axthr = 60Ah). Nominal voltage(V): The nominal voltage of the battery pack can be determined as follows; -.NiCd or NiMH: multiply the total number of cells in the pack by 1.2. A 8-cell pack will have a nominal voltage of 9.6 volts (8x1.2). -.LiPo: multiply the total number of cells in the pack by 3.7. A 3-cell LiPo wired in series will have a nominal voltage of 11.1 volts (3x3.7). -.Lilo: multiply the total number of cells in the pack by 3.6. A 2-cell Lilo wired in series will have a nominal voltage of 7.2 volts (2x3.6). -.LiFe: multiply the total number of cells in the pack by 3.3. A 4-cell Lilo wired in series will have a nominal voltage of 13.2 volts (4x3.3). If the nominal voltage of the battery is not printed on the battery's label, consult your battery manufacturer or supplier. Do not guess the rated voltage of battery. ‘C'-rating: Capacity is also referred to as the 'C’ rating. Some battery suppliers recommend charge and discharge currents based on the battery 'C’ rating. A battery's '1C’ current is the same number as the battery's rated capacity number, but noted in mA or amps. A 600mAh battery has a 1C current value of 600mA, and a 3C current value of (3 x 600mA) 1800mA or 1.8A. The 1C current value for a 3200mAh battery would be 3200mA (3.2A). -20-Maximum circuit power For the voltage of battery is more than 10V, the actual amount of charge current delivered to the battery might automatically be limited so not to exceed the charger's maximum rated charging power of 50 watts. And also, for the battery having more than SV, the discharge current delivered to the battery might be limited by the maximum rated discharge power of 5 watts. The actual feeding current will be as follows; Maximum charge/discharge current at 12V DC input No. of cells [Nominal voltage(V)| Charge current(A)| Discharge current(A) NiCd/NiMH 1 12 5.0 10 2 24 5.0 10 3 3.6 5.0 1.0 4 48 5.0 1.0 5 6.0 5.0 08 6 72 5.0 07 7 84 5.0 06 8 96 5.0 05 9 10.8 46 05 10 12.0 4.2 04 1" 13.2 3.8 04 12 14.4 35 0.3 13 15.6 3.2 0.3 14 16.8 3.0 03 15 18.0 28 0.3 LiPo 1s 37 5.0 1.0 2s 74 5.0 07 3s W4 45 0s 48 148 34 03 5S 185 27 03 6s 22.2 23 0.2 Lilo’ 1s 3.6 5.0 1.0 2s 72 5.0 07 3s 10.8 46 0s 48 144 35 03 5S 18.0 28 03 6s 21.6 23 0.2 LiFe 1s 3.3 5.0 1.0 2s 66 5.0 0.8 3s 99 5.0 0s 48 13.2 38 04 5S 165 3.0 03 6s 19.8 25 0.3 -21-@ Specifications Operating voltage range : DC 10.0 ~ 18.0 Volt AC 100~240V, 50/60Hz Circuit power: max. 50W for charging max. 5W for discharging Charge current range 0.1~5.0A Discharge current range 0.1~1.0A Current drain for balancing Li-po: 300mAN cell NiCd/NIMH battery cell count : 1~ 15 cells Lithium battery cell count 1~6 Series Pb battery voltage 2to 20V Weigh 580g Dimensions 140 X 130 X 45 mm Clie Usa ad We warrant this product for a period of one year (12 months) from the date of purchase. The guarantee applies only to such material or operational defects, which are present at the time of purchasing the product. During that period, we will repair or replace without service charge any product deemed defective due to those causes. You will be required to present proof of purchase (invoice or receipt). This warranty does not cover the damage due to wear, overloading, incompetent handling or using of incorrect accessories. BANTAM Inc. 3rd floor. 187-7, bd Electrical equipment marked Gayangdong Kangseogu with the cancelled waste bin Seoul, KOREA 157-200 symbol must not be discarded in Phone: +82 2 3663 6433, Fax: +82 2 3663 6435 the standard household waste; instead E-mail: bantamtek@bantamtek.com it should be taken to a suitable Web: www.bantamtek.com specialist disposal system. Date of purchase/delivery : Dealer BANTAM -22-