Dimensionamento de Servomotores
Dimensionamento de Servomotores
Dimensionamento de Servomotores
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Dimensionamento de Servomotores
•Teoria do Servomotor
•O que é um servomotor?
• É um motor com capacidade de suportar sobrecargas de corrente
maiores que os motores convencionais e realizar funções de controle
não disponíveis nos motores convencionais.
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Dimensionamento de Servomotores
Feedback
Enrolamento
Eixo do rotor
Lado B
Lado A
Rotor com
imã permanente Estator com Freio (opcional)
Enrolamento
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Dimensionamento de Servomotores
I
I
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Dimensionamento de Servomotores
I
Existe uma grandeza física associada à INÉRCIA de rotação. Ela é
denominada momento de inércia. Assim como um corpo massivo
I = m.R²
apresenta sua tendência de permanecer em seu estado inicial de
movimento com uma velocidade constante, que inclusive pode ser zero,
Para um corpo de massa m, cujo
no caso em que o somatório das forças atuantes é nulo, também existe centro de massa está posicionado a
uma resistência à mudança no movimento rotacional. Esta resistência à uma distância fixa R de um ponto fixo
mudança em sua velocidade angular é conhecida como momento de em torno do qual este objeto pode
executar um movimento circular,
inércia do respectivo corpo. conforme mostra a figura 01.
Referências bibliográficas
HALLIDAY, David, RESNIK Robert, KRANE, Denneth S.
Física 1, volume 1, 4. Ed. Rio de Janeiro: LTC, 1996. 326 p.
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Dimensionamento de Servomotores
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Dimensionamento de Servomotores
Mxn
P= n
9550
P
P = Potência (KW)
M = Torque (N.m)
n = Rotação (rpm)
n
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Dimensionamento de Servomotores
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Dimensionamento de Servomotores
MdN
nmax n
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Dimensionamento de Servomotores
-M max Mdesac
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Dimensionamento de Servomotores
t
1
∑
|M| M1 M2 M3 M4
Meff = Mi2 t i
Tges
Meff
t1 t2 t3 t4 t
M12 t1 + M22 t 2 + M32 t 3 + M24 t 4
T Meff =
T
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Dimensionamento de Servomotores
•Sistemas de Movimento:
•Servomotor - Fuso de Esferas
L
F
r
O ‘trabalho’ realizado por
uma força F1 numa distancia
τ =F1 . 2.π.r F1 τ =F . L
r, é igual ao ‘trabalho’
realizado por uma força F F1 . 2.π.r = F. L
M = F. L/ 2.π
para mover um curso L. (r é
um raio imaginário, e L é o
passo do fuso!).
F1.r = M
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Dimensionamento de Servomotores
•Sistemas de Movimento:
•Pinhão e Cremalheira
F.r m
M=
η
F r
M = Torque (N.m)
F = Força (N)
r = raio (m)
η = Rendimento
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Dimensionamento de Servomotores
•Sistemas de Movimento: F m
R = raio da polia
F.r
M=
η
M = Torque (N.m)
F = Força (N)
r = raio (m)
η = Rendimento
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Dimensionamento de Servomotores
2.0 s
2.5 s
Curso útil = 1500mm
10 mm
Torque é: µ =0.1
r
Vmax=30m/min
η= 90%
F.L
M= 300.9,81.0,1.0,01
2.π.η M= = 0,52N.m
Força é: 2 . π . 0,9
F = m . G . µr (G=9,81m/s2) Parece pouco, mas esse é o torque pra manter o
m.G. µr . L movimento em velocidade constante, vencendo o
M= atrito estático.
2.π.η Para acelerar de v=0, com 1G, teriamos M=5,2N.m
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Dimensionamento de Servomotores
M max
MAcc
Mciclo vel.
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Dimensionamento de Servomotores
•Do InDraSize –
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Dimensionamento de Servomotores
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Dimensionamento de Servomotores
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WebEx Training Distribuidores 2015
Agenda
•Software IndraSize
•Exemplos de Sistemas de Movimento:
•Servomotor - Fuso de Esferas
•Pinhão e Cremalheira
•Softwares comparativos do mercado (WEG)
•Preparação para visita técnica: requisitos, dicas
para orientação ao cliente, ganho de confiança!
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WebEx Training Distribuidores 2015
Software IndraSize
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WebEx Training Distribuidores 2015
Software IndraSize
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WebEx Training Distribuidores 2015
Software IndraSize
em 5 passos!
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
300 kg M
2.0 s
2.5 s
Curso útil = 1500mm
10 mm µ =0.1
r
Vmax=30m/min
η= 90%
Exemplo1
Vamos aos 5 passos no Software IndraSize! Exemplo2
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
ExemploWEG
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
Exemplo4
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
Condições mecânicas de
fixação/alojamento e Ambientais
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
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WebEx Training Distribuidores 2015
Resumo de requisitos
1. Dimensionamento Mecânico realizado?
2. Alojamento do Servo, fixação, acessos, cabos, condições
ambientais?
3. Servo dimensionado?
4. Dados de Torque Nominal, Rotação Máxima, Aceleração
desejada / Ciclo desejado / Dinâmica do Movimento
5. Sucesso na Oferta e no Pedido!!!
Demais cuidados para a parte do Acionamento, tais
como: Interfaces de comando, fontes de alimentação e
acessórios, serão alvo de outros treinamentos.
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GerarRelatorio Página 1 de 3
Dados do Cliente
Treinamento Distribuidores
http://dsw.weg.net/GerarRelatorio.aspx 09/05/2015
GerarRelatorio Página 2 de 3
Movimento Linear
Perfil: Velocidade inicial: 0 m/s
Velocidade final: 0,5 m/s
Deslocamento: 0,014 m
Aceleração: 8,929 m/s²
Tempo de deslocamento: 0,056 s
Definição de Hardware
Resultado
Curva de Performance
Dados do Servomotor
http://dsw.weg.net/GerarRelatorio.aspx 09/05/2015
GerarRelatorio Página 3 de 3
Dados mecânicos:
Certificações:
Dados do Servoconversor
Modelo: SCA050024T2223PSZ
Alimentação de entrada: 3 x 220/230 Vca
Corrente nominal: 24 Arms
Corrente dinâmica: 48 Arms
Temperatura ambiente 0 a 45 °C
Grau de proteção: IP20
Massa: 5,9 Kg
Certificações:
Atenção: Os catálogos e manuais dos servoacionamentos WEG estão disponíveis no site www.weg.net
http://dsw.weg.net/GerarRelatorio.aspx 09/05/2015
IndraSize Software for Sizing Drives
Output Report 09-05-2015 17:40 Version 5.13.20130527
Project data
Project name: Unnamed Axis name: Exemplo1 300kg
Additional text:
Application
-1 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 09-05-2015 17:40 Version 5.13.20130527
Connection elements
Computed values
Utilization factor UF_Md 57.84 [%] Utilization factor UF_Mmax 25.47 [%]
Maximum value of moving weight 300.000 kg Maximum acceleration 1.000 m/s^2
Resulting moments of inertia 0.0020959 kgm^2 Average speed 1800.00 U/min
Ratio J ext / J motor 14.971 Effective torque 1.04 Nm
Maximum velocity 0.500 m/s Maximum torque value ( general ) 2.06 Nm
Maximum speed 3000.00 U/min
Detailed torque values
Maximum torque acceleration 1.54 Nm Maximum torque brake 1.28 Nm
Maximum torque weight 0.00 Nm Maximum torque friction 0.52 Nm
Maximum torque processing 0.00 Nm
Values on DC-bus
Continuous power 0.182 kW Maximum power 0.810 kW
Continuous braking power 0.019 kW Maximum braking power 0.191 kW
Maximum braking energy 47.778 Ws
9.00
[Nm] 8.00 Mmax: Maximum torque
7.00
Mkb: Intermittend torque
6.00
5.00
Md: Continuous torque
4.00
3.00 Point (average rpm / effective torque)
2.00
1.00 Working points
0.00
0.00 800.00 2400.00 4000.00 6400.00
[1/min]
-2 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 09-05-2015 17:40 Version 5.13.20130527
[m/s^2]
[m]
Phase type / Distance Time Accel. Start speed End speed Total mass Proc. force
direction [m] [s] [m/s^2] [m/s] [m/s] [kg] [N]
Acceleration/Forward
0.125 0.500 1.000 0.000 0.500 300.000 0.000
Acc
Constant/Forward
0.500 1.000 0.000 0.500 0.500 300.000 0.000
Vconst
Deceleration/Forward
0.125 0.500 -1.000 0.500 0.000 300.000 0.000
Dacc
Off/Forward
0.000 0.500 0.000 0.000 0.000 300.000 0.000
Pause
-3 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 09-05-2015 18:01 Version 5.13.20130527
Project data
Project name: Exemplo1 300Kg MSK40B Axis name: Exemplo1 300kg
Additional text:
Treinamento Dimensionamento de Servomotores. 4 e 11 de Maio 2015.
Application
-1 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 09-05-2015 18:01 Version 5.13.20130527
Connection elements
Computed values
Utilization factor UF_Md 86.40 [%] Utilization factor UF_Mmax 91.96 [%]
Maximum value of moving weight 300.000 kg Maximum acceleration 9.091 m/s^2
Resulting moments of inertia 0.0020959 kgm^2 Average speed 1967.29 U/min
Ratio J ext / J motor 2.620 Effective torque 4.48 Nm
Maximum velocity 0.500 m/s Maximum torque value ( general ) 18.31 Nm
Maximum speed 3000.00 U/min
Detailed torque values
Maximum torque acceleration 17.79 Nm Maximum torque brake 15.41 Nm
Maximum torque weight 0.00 Nm Maximum torque friction 0.52 Nm
Maximum torque processing 0.00 Nm
Values on DC-bus
Continuous power 0.315 kW Maximum power 7.192 kW
Continuous braking power 0.064 kW Maximum braking power 4.131 kW
Maximum braking energy 103.264 Ws
20.00
[Nm] 18.00 Mmax: Maximum torque
16.00
14.00 Mkb: Intermittend torque
12.00
10.00 Md: Continuous torque
8.00
6.00 Point (average rpm / effective torque)
4.00
2.00 Working points
0.00
0.00 800.00 2400.00 4000.00 6400.00
[1/min]
-2 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 09-05-2015 18:01 Version 5.13.20130527
[m/s^2]
[m]
8.00 Distance
0.37 0.37 6.00
0.19 0.19 4.00
2.00
Speed
0.00 0.00 0.00
-2.000.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80
-0.19 -0.19 -4.00
-6.00 Acceleration
-0.37 -0.37
-8.00
-0.56 -0.56 -10.00
[s]
Phase type / Distance Time Accel. Start speed End speed Total mass Proc. force
direction [m] [s] [m/s^2] [m/s] [m/s] [kg] [N]
Acceleration/Forward
0.014 0.055 9.091 0.000 0.500 300.000 0.000
Acc
Constant/Forward
0.500 1.000 0.000 0.500 0.500 300.000 0.000
Vconst
Deceleration/Forward
0.013 0.050 -10.000 0.500 0.000 300.000 0.000
Dacc
Dwell/Forward
0.000 0.500 0.000 0.000 0.000 300.000 0.000
Pause
-3 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 10-05-2015 16:01 Version 5.13.20130527
Project data
Project name: Exemplo1 Acc1G Vertical Axis name: Exemplo1 300kg
Additional text:
Treinamento Dimensionamento de Servomotores. 4 e 11 de Maio 2015.
Application
-1 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 10-05-2015 16:01 Version 5.13.20130527
Connection elements
Computed values
Utilization factor UF_Md 96.67 [%] Utilization factor UF_Mmax 98.16 [%]
Maximum value of moving weight 300.000 kg Maximum acceleration 9.091 m/s^2
Resulting moments of inertia 0.0020959 kgm^2 Average speed 1966.56 U/min
Ratio J ext / J motor 0.911 Effective torque 7.94 Nm
Maximum velocity 0.500 m/s Maximum torque value ( general ) 31.57 Nm
Maximum speed 3000.00 U/min
Detailed torque values
Maximum torque acceleration 26.36 Nm Maximum torque brake 23.98 Nm
Maximum torque weight 5.20 Nm Maximum torque friction 0.00 Nm
Maximum torque processing 0.00 Nm
Values on DC-bus
Continuous power 1.301 kW Maximum power 12.396 kW
Continuous braking power 0.489 kW Maximum braking power 5.322 kW
Maximum braking energy 1570.842 Ws
36.00
[Nm] 32.00 Mmax: Maximum torque
28.00
Mkb: Intermittend torque
24.00
20.00
Md: Continuous torque
16.00
12.00 Point (average rpm / effective torque)
8.00
4.00 Working points
0.00
0.00 800.00 2400.00 4000.00 6400.00
[1/min]
-2 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 10-05-2015 16:01 Version 5.13.20130527
[m/s^2]
[m]
8.00 Distance
0.37 0.37 6.00
0.19 0.19 4.00
2.00
Speed
0.00 0.00 0.00
-2.000.00 0.40 0.80 1.20 1.60 2.00 2.40 2.80 3.20 3.60
-0.19 -0.19 -4.00
-6.00 Acceleration
-0.37 -0.37
-8.00
-0.56 -0.56 -10.00
[s]
Phase type / Distance Time Accel. Start speed End speed Total mass Proc. force
direction [m] [s] [m/s^2] [m/s] [m/s] [kg] [N]
Acceleration/Up
0.014 0.055 9.091 0.000 0.500 300.000 0.000
Acc
Constant/Up
0.500 1.000 0.000 0.500 0.500 300.000 0.000
Vconst
Deceleration/Up
0.013 0.050 -10.000 0.500 0.000 300.000 0.000
Dacc
Dwell/Down
0.000 0.500 0.000 0.000 0.000 300.000 0.000
Pause
Acceleration/Down
0.014 0.055 9.091 0.000 0.500 300.000 0.000
Pause
Constant/Down
0.500 1.000 0.000 0.500 0.500 300.000 0.000
Pause
Deceleration/Up
0.014 0.055 -9.091 0.500 0.000 300.000 0.000
Pause
Dwell/Up
0.000 0.500 0.000 0.000 0.000 300.000 0.000
Pause
-3 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 10-05-2015 16:30 Version 5.13.20130527
Project data
Project name: Exemplo Pinhao Acc1G Axis name: Unnamed
Additional text:
Application
-1 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 10-05-2015 16:30 Version 5.13.20130527
Connection elements
Computed values
Utilization factor UF_Md 86.17 [%] Utilization factor UF_Mmax 88.35 [%]
Maximum value of moving weight 300.000 kg Maximum acceleration 9.091 m/s^2
Resulting moments of inertia 0.0013157 kgm^2 Average speed 1955.46 U/min
Ratio J ext / J motor 3.987 Effective torque 2.48 Nm
Maximum velocity 0.500 m/s Maximum torque value ( general ) 9.82 Nm
Maximum speed 2984.16 U/min
Detailed torque values
Maximum torque acceleration 9.35 Nm Maximum torque brake 9.35 Nm
Maximum torque weight 0.00 Nm Maximum torque friction 0.47 Nm
Maximum torque processing 0.00 Nm
Values on DC-bus
Continuous power 0.218 kW Maximum power 3.836 kW
Continuous braking power 0.038 kW Maximum braking power 2.220 kW
Maximum braking energy 61.049 Ws
12.00
[Nm] Mmax: Maximum torque
10.50
9.00 Mkb: Intermittend torque
7.50
6.00 Md: Continuous torque
4.50
Point (average rpm / effective torque)
3.00
1.50 Working points
0.00
0.00 800.00 2400.00 4000.00 6400.00
[1/min]
-2 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.
IndraSize Software for Sizing Drives
Output Report 10-05-2015 16:30 Version 5.13.20130527
[m/s^2]
[m]
8.00 Distance
0.37 0.37 6.00
0.19 0.19 4.00
2.00
Speed
0.00 0.00 0.00
-2.000.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80
-0.19 -0.19 -4.00
-6.00 Acceleration
-0.37 -0.37
-8.00
-0.56 -0.56 -10.00
[s]
Phase type / Distance Time Accel. Start speed End speed Total mass Proc. force
direction [m] [s] [m/s^2] [m/s] [m/s] [kg] [N]
Acceleration/Forward 0.014 0.055 9.091 0.000 0.500 300.000 0.000
-3 -
The Software IndraSize is a license free version. Use it at your own risk.
IndraSize has been developped and tested with the highest possible diligence, but nonetheless, the occurrence of defects cannot be completely eliminated.
Rexroth will not be liable for any defects that occur by the usage of this software.