Benefits of IT in supply chain management – an explorative study of
progressive companies
Jaana Auramo; Jouni Kauremaa; Kari Tanskanen
Helsinki University of Technology, Department of Industrial Engineering and
Management, P.O.Box 5500, FI-02015 HUT, Finland; Tel: +358-9-4511; Fax +358-9451 3736
Jaana.auramo@hut.fi
Jouni.kauremaa@hut.fi
Kari.tanskanen@hut.fi
Benefits of IT in supply chain management – an explorative study of
progressive companies
Abstract
Research paper
Purpose
To provide empirical evidence of benefits from IT in supply chain management.
Design / methodology / approach
Data in this qualitative study was collected through multiple inquiries. SCM consultant
interviews gave understanding of the current state of practice. A survey of 48 progressive
companies was conducted to identify what IT solutions they have implemented in SCM.
This was followed by 18 in-depth case studies to identify the mechanisms for achieving
benefits of IT in SCM.
Findings
Based on the empirical studies five propositions are presented on the use and benefits of
IT. First, successful companies have developed focused e-business solution for improving
customer service elements that are most important in their business. Second, improved
efficiency allows company personnel to focus more on critical business activities. Third,
the use of e-business solutions improves information quality. Fourth, e-business solutions
support planning collaboration, and improved agility of the supply network. Finally, to
gain strategic benefits, the use of IT has to be coupled with process re-design.
Research limitations / implications
The sample of companies used in the study was selected by expert assessment and is
biased towards companies willing to discuss and share results openly. Additionally, the
focus of the paper was on single companies and not on the entire supply networks.
However, the findings of this study present an opportunity to further develop
understanding of the underlying mechanisms of how IT investments benefits supply
chain management.
Originality / value
The paper fulfils an identified need for in-depth case studies that analyze the possible
mechanisms behind practical benefits of IT in supply chain management.
Key words: Benefits of IT, e-Business, Information technology (IT), Supply chain
management (SCM)
Introduction
Current key trends in logistics for application in the near future include e-businesssupported supply chain management (Skjoett-Larsen, 2000). The use of e-business in
supply chains is allied; but in this paper it is not limited to the use of the Internet.
Prominent case-examples demonstrate potential benefits. Cisco reported savings of $500
million by restructuring its internal operations and integrating processes with suppliers
and customers with the help of Web-based tools (Berger, 2000). Currently, 90 per cent of
Cisco’s sales are facilitated on-line (Copacino & Dik, 2001). Intel replaced hundreds of
order clerks by an automated on-line ordering application (Chopra & Meindl, 2001).
Celestica, one of the world’s largest electronic manufacturing services company has
applied a web-solution to better coordinate its global supply base (Shore, 2001).
Information technology (IT) has helped Celestica to improve its responsiveness to
customers; and thus helping, for example, its customer Dell maintain its delivery promise
to the end-customers. Although it is commonly acknowledged that information
technology is an essential ingredient in managing logistics operations in networks, and
will be an increasingly so over time, empirical evidence of the specific benefits of IT in
supply chain management (SCM) are less clear.
The issue of efficacy of new technologies in supply chains is of paramount interest to the
companies operating in networks, as well as to governments investing funds in
development and promotion of new technologies. Hence the reason why the National
Technology Agency of Finland (Tekes) commissioned a study on which this paper is
based.
This paper addresses these issues in the context of an empirical study conducted in
Finland. The paper reviews, through a series of different research settings, the benefits IT
specifically accrues for managing supply chains in practice. Concurrently, how
companies use different types of IT solutions in their networked logistics operations is
examined. Finally, an answer is sought to the question of whether there is a trend in the
use of IT for supply chain management. This paper is organized as follows: first, relevant
literature on the themes of this study is reviewed, followed by the description of the
research design of this study. Second, key empirical findings paraded as propositions are
presented. Finally, the results and conclusions of the study are discussed.
Literature review
Information technology and supply chain management
The review of extant literature shows the abundance of papers dealing with IT in SCM
(Gunasekaran & Ngai 2003 and Johnson & Whang 2002, provide two, although not
comprehensive, literature reviews on the subject). Common terms for business models
using IT are ‘e-commerce’ and ‘e-business’ – the former relating typically to web-based
sales, and the latter to a more holistic use of IT; in many instances, however, e-business
refers to the use of the Internet (Chopra & Meindl, 2001; Johnson & Whang, 2002; Lee &
Whang, 2001; Cagliano et al., 2003; Cross, 2000). In more recent literature, for example
Simchi-Levi et al., (2003), Dawson (2002), Chopra & Meindl (2001), and Levary (2000)
comprehensive discussion is given on the role of new information technology for SCM.
According to Simchi-Levi et al., (2003, p. 267) objectives of IT in SCM are:
•
Providing information availability and visibility
•
Enabling single point of contact of data
•
Allowing decisions based on total supply chain information
•
Enabling collaboration with supply chain partners
Elaborating on the commonly viewed functional roles of IT in SCM, the following
classification can be adopted (Figure 1.).
Functional roles of IT in SCM
Transaction execution
Collaboration and coordination
Decision support
Figure 1 Functional role of IT in SCM
The most typical role of IT in SCM is reducing the friction in transactions between
supply chain partners through cost-effective information flow (for example, Cross, 2000).
Conversely, IT is more importantly viewed to have a role in supporting the collaboration
and coordination of supply chains through information sharing (for example Lee et al.,
1997 present IT as one of the key cures for bullwhip effect in supply chains). Third, IT
can be used for decision support. In this instance the analytical power of computers is
used to provide assistance to managerial decisions. (For a detailed discussion of decision
support systems for supply chain management see Simchi-Levi et al., 2003, pp. 293-318,
and Swaminathan & Tayur, 2003 on the review of analytical models in the supply chain
management literature).
Impact and benefits of IT in supply chain management
IT in general, and IT in SCM, is argued to enable great opportunities: ranging from direct
operational benefits to the creation of strategic advantage. For example McFarlan (1984),
Benjamin et al., (1985), and Porter and Millar (1985) argued previously in the 1980s for
the strategic possibilities of IT for business. Porter and Millar (ibid), in particular,
advocate that IT changes industry structures and rules of competition, creates competitive
advantage, and creates new business opportunities. In the logistics/supply chain context,
Bowersox and Daugherty (1995) outlined that IT is key in supporting companies creating
strategic advantage by enabling centralized strategic planning with day-to-day centralized
operations.
A common view held is that IT has a profound impact on managing supply chains. Using
case studies in six Finnish industrial supply chains as data, Kemppainen and Vepsäläinen
(2003) argue that IT is, alongside specialization and outsourcing, a key precondition for
networking of organizations. One group of scholars argue that because of information
technologies, supply chains become less integrated and more market oriented (Malone et
al., 1987; Golicic et al., 2002; Williams et al., 2002). For example, Williams et al., (ibid)
suggest that electronic SCM (in their discussion ‘electronic’ relates to the use of the
Internet) combines the structural benefits of SCM with the efficiency benefits of an arms
length approach, enabling, for example, lower cost through possibilities of selecting from
a larger supplier base. The landmark work of Malone et al., (1987) proposes that the
value offerings through IT are electronic communication (speed of communication),
electronic brokerage (by IT providing a ’lean’, automated intermediary for resolving
market transactions), and electronic integration (coupling of processes). IT seems to be
particularly important in fast clock speed industries (Guimaraes et al., 2002) or when
flexibility and agility are needed (Sanders & Premus, 2002; Heinrich & Betts 2003).
Many theoretical papers have addressed the value of IT in SCM (van Hoek, 2001; Lee &
Whang, 2001; Levary’ 2000; Cross’ 2000; Bowersox & Daugherty, 1995). For example
Levary (ibid) suggest that IT in SCM provides reduction of cycle time, reduction of
inventories, minimization of bullwhip effect, and improvement of effectiveness of
distribution channels. There are also a number of articles presenting empirical findings on
the benefits of IT in SCM. The results of these articles are, unfortunately, diminished
because of the typically narrow focus of discussion; for example, estimating the dollar
value
of
EDI
in
automotive
manufacturer–component
supplier–relationships
(Mukhopadhay et al., 1995) or the impact of enterprise resource planning (ERP) on order
completion performance, under a period of one year after the implementation of the
system (McAfee, 2002).
Reporting on a general level, the benefits of IT in SCM is fraught with problems,
because, as noted insightfully by Walton and Gupta (1999) in their discussion of the
benefits of EDI:
•
Some benefits are dyadic (or multilateral), dependent on both (or a number of)
supply chain parties, and some individualistic
•
The magnitude of change differs from slight to significant process change to the
creation of competitive advantage
•
Benefits depend on where (EDI) is implemented.
Thus, the benefits of IT in SCM are manifold; and can vary from the implementation
method. Moreover, the use of IT is closely related to process changes. As such, SCM can
be viewed as a process change that is helped or enabled by IT. This makes it difficult, or
even in many cases a profane academic exercise, to separate the origin of the benefit,
whether derived from IT, process change, or both.
Finally, with regard to the impact and benefits of IT, the controversial phenomenon,
productivity paradox of IT (for example Loveman, 1991) can not be avoided.
Macroeconomic studies in the US identified that despite growing IT investment, overall
productivity statistics showed poor performance. However, several firm-level studies
have argued for the non-existence of a productivity paradox. For example, in a
longitudinal firm-level investigation, Brynjolfsson and Hitt (1996) showed that IT has a
clear impact on firm output. More recently, Devaraj and Kohli (2003) argued that the
conceptual problem relating to the productivity paradox of IT is that in many studies only
IT investment, not the actual usage, is considered. They showed how the observed use of
IT was positively and statistically significantly related to revenue and quality
improvements with a specified time lag; while the investment in IT, as such, with the
same data, was not. In addition, David (1990) draws a parallel of IT productivity paradox
with an example of the introduction of a revolutionary electrical dynamo during the turn
of 1900, and concludes that this innovation did not first affect productivity, and argues
that there are common problems with the introduction of new technology, which may
realize productivity gains only after a considerable time lag.
Summary of literature review
The literature review identifies that IT is expected to have a pivotal role in managing
supply chains, now and in the future. In fact it seems that the use of IT is crucial,
especially in the fast moving industries: particularly for managing contemporary supply
networks. Moreover, the close relationship of these two concepts, SCM and IT, make it
sometimes hard to assess which one contributes what benefits. For example,
implementing a VMI-model with EDI-information transmission can lead to substantial
reduction of inventories, and at the same time increase material availability. But could the
benefits have been achieved without EDI by, for example, exchanging information via
fax? Or, on the other hand, could the information exchange even have been possible in
any other way? Finally, consideration is made of the lack of in-depth case studies
describing optimum situations and recording the impacts and benefits of IT. Extensive,
focused, quantitative surveys are also needed, but a phenomenon as non-trivial as IT in
SCM also needs a thorough examination from a more qualitative perspective, thus
enabling a broader scope of discussion.
Research design
As the research was exploratory in nature, qualitative methods were deemed more
appropriate. Case method was selected as it permitted exploration to the question of what
are the benefits of IT in SCM; even though many of the variables related to the
phenomenon are still unknown (Meredith, 1998).
Data collection
Data were collected in September – December 2003 using multiple inquiries (Figure 2.):
1. SCM consultant interviews (9 companies): The goal was to understand about the
current state of IT implementations in SCM
2. Phone inquiry (48 companies): The objective was to identify what IT solutions
companies have implemented in SCM and what practical benefits they have
recognized.
3. In-depth interviews (18 companies): The goal was to expand our understanding of
the practical benefits of IT in SCM through more detailed case analysis.
Phase 1
Phase 2
Phase 3
IT technologies
in SCM
IT solutions
in SCM
Benefits of IT
in SCM
Figure 2 Data collection phases
Phase 1: SCM consultant interviews
First, it was relevant to develop an understanding of the current state of IT
implementations in SCM. In the following discussion the work of Patterson et al., (2003)
is drawn upon, and IT in SCM is used as a synonym for all those technologies that can
be used for managing and controlling supply chain related data, activities and information
exchange between organizations; except that we rule decision support systems beyond
the scope of this study. This is because decision support systems represent a somewhat
separate area, with different challenges and benefits. The consultant interviews with 9
different consulting companies operating in the SCM field gave us an understanding of
what type of IT technologies leading-edge companies have been implementing in recent
years. The research was limited to the following IT technologies:
•
ERP
•
EDI, XML (system to system integration)
•
Internet, extranet, electronic B2B marketplaces (web-portals)
•
third party transaction hubs that provide B2B integration services (service
providers)
Phase 2: phone inquiry to 48 companies
A total of 48 interviews were conducted with manufacturing, trade and logistics services
companies that were viewed as progressive in the use of IT in SCM. Expert opinions
from industry representatives and academics were used when selecting the companies for
this stage. The objective was to identify what IT solutions companies have implemented
in SCM and what practical benefits they have recognized. The questions were sent to the
informants beforehand, and the interviews were conducted over the telephone. In larger
organisations informants were logistics or SCM managers, development managers or IT
managers; and in smaller organisations questions were addressed to managing directors.
The SCOR process model (Supply Chain Council, 2002) was used as a basis for the
questionnaire to cover all relevant SCM issues. The questionnaire contained questions
regarding use of IT in:
•
Buy-side transactions
•
Sell-side transactions
•
Inbound and outbound material flows and inventory management
•
Planning collaboration
A total of 18 cases were identified during telephone interviews to have clear benefits
from IT implementations in SCM. These cases were selected for the phase 3. Cases that
were still in the planning stage were excluded, since realised benefits were being sought.
Phase3: 18 in-depth case interviews
This phase was a more in-depth analysis of practical e-business solutions in various SCM
areas. Semi-structured interviews were conducted with teams of two investigators.
Questionnaires were sent to the informants beforehand to enable them to acquire
necessary knowledge about the topics to be covered. Topics included case specific
elements related to the selected IT implementation in addition to questions of the benefits
and challenges during and after the implementation process.
Data analysis
The data in phase 3 was analysed at two levels: within-case analysis and across-case
analysis; followed by an expert analysis, where the results were presented to the research
project steering group consisting of industry experts and research advisors.
Within-case analysis of each case involved detailed case study write-ups of each case.
These write-ups were descriptions that were structured according to the constructs used in
the data collection. They were central in the generation of insight into each case, because
they helped to manage the analysis process of the large volume of data (Eisenhardt,
1989). This process allowed the unique patterns of each case to emerge. Each case
analysis contained a detailed description of the particular IT application in SCM,
including process description and the technology used. The reported benefits were
identified using qualitative and quantitative data where available.
Cross-case analysis was conducted in two dimensions: using the recorded benefits of IT
in SCM and whether the implementation of IT was related to single processes within a
company, co-operation between two SCM partners or if there was a clear network
impact. Benefits were further developed into propositions that are presented in section
four. All of the 18 e-business solutions were then reviewed and grouped according to
which propositions they related to. Results are shown in Table I.
Table I Specific information of cases used in the study
Case and company
Industry
Technology solution
Datex Ohmeda, supplier web
Elcoteq, demand forecasts to
suppliers
Finnish Post, web service for
centralised purchases
GNT-Finland, sell-side web
Medical instruments
Electronics
3 party transaction hub
EDI, RosettaNet XML
1,2,3
1,2,3,4,5
process
network
Logistics services
Extranet, EDI, XML
1,2
process
IT wholesale
Extranet, systems
integration over web
EDI
Extranet
Extranet, EDI
1,2,4
Innogas, VMI
Kiitolinja, sell-side web
Kone, supplier web and
collaboration with LSP
Kväerner Power, RFID tracking
Nokia, dynamic VMI
Optiroc, integration with logistics
service provider
Orion Pharma, integration with
package manufacturer
Rocla, supplier web
SE Mäkinen, logistics control
system
Tellabs, direct delivery model
Tellabs, integration with logistics
service provider
UPM Kymmene self billing
Vaisala, back office integration,
supplier web
Wärtsilä, sell-side web
*)
Logistics services
Logistics services
Machinery manufacturing
Machinery manufacturing
Telecommunication
Construction supplies
Pharmaceuticals
Machinery manufacturing
Logistics services
Telecommunication
Telecommunication
Forest products
Electronics
Machinery manufacturing
rd
Propositions
*)
Scope of solution
**)
process / dyadic
1,2,4
1,2,3
1,2,3,4,5
dyadic
process
network
RFID, XML
EDI, RosettaNet XML
System integration, mobile
data terminals in vehicles
EDI
1,2,3
1,2,3,4,5
1,2,3,4
process
network
dyadic
Extranet
Extranet, EDI, system
integration, mobile data
terminals in vehicles
EDI
EDI
1,2, 3
1,2,3,4,5
rd
3 party transaction hub,
system integration
Intranet, extranet
1,2,3
1,2,3
1,2
1,2
1,2,3,4,5
1,2,3,4
dyadic
process / dyadic
dyadic
dyadic
dyadic
process
network
dyadic
Numbers refer to propositions presented in chapter 4 and indicate the relation to the case.
**)
Indicates weather the case is related to a single SC process, is a dyadic partnership or has a
true network dimension.
A note on validity and reliability
Concerns regarding validity and reliability are particularly important for case-based
research (Yin, 1989; Ellram, 1996; Meredith, 1998; Voss, 2002). External validity
reflects how accurately the results represent the phenomenon studied, establishing
generalisability of results (Yin, 1981). The problem of external validity has been a major
barrier in carrying out case studies, according to critics of a case-based approach. In case
research, generalisation is from each case to a broader theory, not from samples to
population. In this study, generalisability, as recommended by Yin (1994) has been
enhanced by including multiple in-depth cases in the study that represented different
industries and diverse areas of SCM.
The second issue in research design quality – reliability – addresses the repeatability of
the experiment, and whether replication is possible and will achieve the same results.
Pilot interviews were used to refine the research content and procedure before each data
collection phase. Additionally, the informants in telephone interviews, as well as in the
18 in-depth case interviews, were sent a copy of the interview guide beforehand, so they
knew the types of questions and the type of documentation that may be requested. To
further corroborate the reliability, a case study database was established, which included
a copy of the complete interview guide for each case and detailed summary write-ups of
each case.
The term ‘construct validity’ addresses establishment of the appropriate operational
measures for the concepts studied. One way to deal with construct validity, according to
Yin (1994), is to return the case study reports to the informants for verification.
Respective company personnel reviewed all 18 case descriptions before the across-case
analysis stage. Multiple sources of evidence were used during the study that also
enhanced construct validity.
Results
Based on the study, five propositions are developed on the use and benefits of e-business
technologies in supply chain management. The content of the propositions can be
summarized as follows:
Proposition 1: A key operational impact of IT in SCM is the enhancement of service
level.
Proposition 2: IT in SCM improves operational efficiency.
Proposition 3: IT in SCM improves information quality.
Proposition 4: IT in SCM enables agile supply chain operating models.
Proposition 5: Use of IT has to be coupled with process re-design to receive strategic
benefits
A detailed discussion on the propositions follows. First, a brief discussion is offered on
several empirical observations of the use of e-business technologies in the sample
companies. Data collected in the phone inquiry showed a distinctive increase in the last
five years of companies using IT in transaction execution. Table II summarizes the
answers of 48 industrial and logistics services provider companies and the number using
the most common e-business technologies and the time of use.
As expected, EDI/EDIFACT has in general been used over 5 years with, however, some
companies being recent with the solution. According to this data EDI is “alive and well”.
Novel solutions include the extranet for orders and the use of third-party transaction hubs
of inter-company exchange of transaction data. Some companies have recently created
proprietary system-to-system links with suppliers to receive purchase orders. Some 50per
cent of the 21 companies using an extranet for receiving customer orders have
implemented the solution less than five years ago. Interestingly, electronic B2B
marketplaces (Grieger, 2004; Skjott-Larsen et al., 2002) were non-existent in the sample.
In conclusion, companies have progressed in the use of e-business technologies in
transaction execution, but comprehensive electronic models are still yet to emerge. The
key enabling factors for increased use of IT have been the proliferation of the Internet
and emergence of third-party service providers in information transmission.
Table II The time in use of the most common IT solutions in purchase and sales
transactions based on answers of 48 companies (pct of companies using the technology)
Purchase orders:
EDI/EDIFACT
Extranet
3rd party transaction hubs **)
Purchase invoices:
EDI/EDIFACT
System to system with other means
Sales orders:
EDI/EDIFACT
Extranet
Sales invoices:
EDI/EDIFACT
EDI/EDIFACT with EPL ***)
< 3 years
3 - 5 years
> 5 years
Total
n *)
13 %
44 %
25 %
13 %
33 %
75 %
73 %
22 %
0%
100 %
100 %
100 %
15
9
4
31 %
80 %
19 %
0%
50 %
20 %
100 %
100 %
16
5
24 %
47 %
33 %
33 %
43 %
20 %
100 %
100 %
21
15
22 %
17 %
22 %
25 %
57 %
58 %
100 %
100 %
23
12
*)
indicates the total number of companies using the solution
3rd party transaction hub refers to B2B integration service offered by a 3rd party. Service
provider is a node to which the interacting companies attach to without having to be concerned
about integration issues
***)
Sending invoices as EDI messages to a 3rd party service provider who either via mail or
electronically transmits the invoices to the receiver
**)
Proposition 1: Successful companies have developed focused e-business solutions for
improving customer service elements that are most important in their business
The relationship between SCM information and communication systems and customer
service has been identified in several previous researches. Earlier studies have mostly
focused on specific ICT solutions, such as EDI or integrated information systems. Lim
and Palvia (2001) found that EDI contributes positively (statistically significantly) to
order cycle time, product availability, distribution flexibility, distribution information,
and distribution malfunctions. They studied 114 US companies of which 61 were from
the automotive industry and 53 from the pharmaceutical industry. Ahmad and Schroeder
(2001) reached similar results in their study that was based on data from the World Class
Manufacturing project involving 85 manufacturers from US, Japan, and Europe. Vickery
et al., (2003) observed statistical causality of integrated information systems, supply
chain integration, customer service and financial performance. Their study involved 57
first-tier automotive industry suppliers. Their results can, however, be criticized because
the identified correlation coefficients were relatively low.
Customer service is commonly an essential part of any company’s strategy, but views of
its contents vary. In logistics it means making the products available for the customer.
This involves, however, much more than just delivering the products when ordered.
Christoper (1998) discusses logistical customer service using the classifications: pretransaction, transaction and post-transaction elements. Good pre-transaction customer
service means that customers understand what the company is able to supply, the
company is easy to contact, and the company can adapt delivery systems to particular
customer needs. The transaction elements of customer service are between order and
delivery; for example order cycle time, delivery preciseness and order status information.
The post-transaction elements refer to issues after the customer has received the original
product, for example availability of spares and correct billing.
Our research revealed that there exist a wide variety of e-business solutions that aim at
improving customer service. The solutions are commonly tailor-made for the company’s
situation and they focus on improving customer service elements that are most important
in that specific business. This way the e-business solutions have reached a perceived
acceptable return to investment and extensive leverage to the company’s competitiveness.
An example of improving both pre-transaction and transaction elements of customer
service is Kone Elevator’s e-procurement system for modernization projects. When the
customer places an order for Kone, it is also immediately visible for suppliers. Major
suppliers receive an EDI-message directly by their ERP-system; for smaller suppliers
Kone has an extranet solution. A few suppliers still receive the information by fax. With
this operation model Kone is able to check its suppliers’ capability and confirm customer
orders within three days. Using also a collaboration model with a logistics service
provider, their delivery time has shortened from 8 weeks to 4 weeks, and delivery
accuracy has improved. Customers’ also have real-time access to information related to
their order. In another case, Optiroc a supplier of construction materials is able, in tight
collaboration with a logistics service provider, to send accurate pre-warnings to
customers about forthcoming shipments. SE Mäkinen, a provider of vehicles (primarily
new cars) transporting services, uses its real time information system to deliver at- righttime-to-right-place keeping its promises to customers while maintaining operational
efficiency.
Finally, Wärtsilä Service a supplier of ship machinery and power plants, recognised that
the post-transaction elements of customer service are critical in their business. Three
years ago they implemented a Spares Online extranet system for shortening order
confirmation time and helping their customer to order the correct spare part. The system
also requires the customer to key in all the necessary information that Wärtsilä needs for
processing the order. In 1996 the average time from order-to-order confirmation was 5,3
days, yet today it takes an average of only 1,8 days; and in best cases only a few hours.
Approximately 80per cent of all spare part orders come through Spares Online.
Proposition 2: Efficiency has improved which allows company personnel to focus
more on business critical activities.
The adoption of IT has enhanced the efficiency of SCM as reported in various studies
(Power and Sohal, 2002; Supply Chain Council, 2002; Min & Galle, 2001; McAfee,
2002). Also the findings of this study supports the notion that by improving the efficiency
in information transfer IT has made it possible to streamline logistics flows, reduce
inventory and improve customer service. In the current study supplier web solutions are
explored and how they have allowed procurement staff to spend more time focusing on
building strategic supplier relationships. The purchasing function has traditionally been a
very labour-intensive activity, where a large proportion of procurement staff’s time is
spent on non-value adding activities such as data entry, correction of errors in paper work
and delivery expedition.
Included in this study was Rocla, a manufacturer of electronic warehouses trucks and
automated guided vehicles that implemented its supplier web solution in 2002. All of the
direct procurement to a specific customer order is conducted through this extranet. This
accounts for 30per cent of total purchases. Suppliers have real-time visibility to Rocla’s
demand (item, quantity, price, and requested delivery date) and they are requested to
view Rocla’s supplier web daily. Rocla has estimated its savings in ordering and
checking invoices after implementing the supplier web to be 2.5 man-years. The second
case Datex-Ohmeda has, since 2001, moved all communication (demand forecasts,
purchase orders and order confirmations) with its suppliers to electronic form. It uses a
third party transaction hub that is linked to Datex-Ohmeda’s ERP system. Some 15per
cent of suppliers have integrated their ERP systems with the service provider; some use
EDI and the majority of the suppliers use the Supplier Web-solution. Currently, 95per
cent of Datex-Ohmeda’s purchases with 120 suppliers is processed electronically. The
company reported that those twenty staff that were previously involved with routine
paper work could now concentrate on more productive jobs.
Similar phenomenon was reported from the sell-side IT implementations, where the
customer service personnel can focus on more value adding tasks. Wärtsilä Service has
been able to keep the number of customer service personnel the same as before, whilst
improving the response time to customer orders. SE Mäkinen has been systematically
developing its IT system since 1995, and today approximately 75-80per cent of all
incoming orders come in electronic form into a central database. Personnel that were
earlier engaged in front-line customer operations can now allocate more time to ensure
optimisation and so increase operative effectiveness and company competitiveness.
Proposition 3: The use of e-business solutions improves information quality
Informational benefits of IT are generally broken into information access, information
flexibility, and information quality (Mirani and Lederer, 1998). Information access
benefits provide supply chain decision makers with faster and/or easier access to internal
and external information. Information flexibility benefits allow decision makers to easily
manipulate the content and format of retrieved information. Information quality benefits
make the available information more useful, accurate, and reliable. It improves the
usefulness of information for strategic planning and operational control (ibid).
Information quality has been studied extensively by researchers interested in computing,
management information systems, databases and their management, data security and
data warehouses to mention a few (Melkas, 2004). Conventionally, information quality
has been described as how accurate information is. English (1999) represents information
by formula, where all three components, data, definition, and presentation must have
integrity to provide information quality. In a supply chain context there are business
processes that produce information (planning, designing, selling, distributing etc.), other
processes that transcribe if from one form to another; and processes that can be
considered as users of information. When planning e-business solutions and the
underlying processes, attention should be paid on information quality management
(English, 2001).
In this study we identified three different mechanisms of how the use of e-business
solutions can improve information quality. The first mechanism identified is related to
the actual design of the e-business solutions. An effective design is based on a clear
understanding of the underlying process and the relevant information flows. Those cases
where enough time and effort was invested in analysing what data is needed, in what
context, to what purposes it is used in various parts of the process and what is the right
accuracy and objectivity level, reported that the overall quality level of information had
improved. Wärtsilä Service’s and GNT Finland’s, an IT wholesaler, sell-side web-portals
force the customer to specify all the necessary information to the web site before the
order was processed. These companies reported that they had been able to rely on the
quality of the information in decision-making. Kiitolinja, a logistics service provider
receives complete customer orders through its web-portal. This helps in executing
deliveries and pick-ups without any additional verification.
Second, we note that successful implementation of e-business solutions have forced
companies to systematize data structures. Rocla’s representatives commented that when
implementing the supplier web it was necessary to systematically check all the product
structures and related bill of materials (BOMs) to ensure that the information transferred
from the web related to the components to be sourced was a flawless process. The
company has benefited from this “by-product” as it is now possible to rely on
documented product structures, which was not necessarily always the case before.
Additionally, Rocla’s suppliers have a real time view to their order backlog; and which
has had a positive impact on accuracy of suppliers’ delivery.
The first two mechanisms are associated with careful planning of the e-business solutions
and its impact on accuracy and reliability of information. The third method is how
information quality is improved and how all the network parties base their operative
decisions on same data. Nokia’s demand information management can be used as an
example to illustrate this mechanism. Nokia’s demand information is broken down to
component needs and distributed to various suppliers either as an EDI or XML message
or through the supplier web-extranet. New technology solutions enable almost real time
demand information distribution to component suppliers. As a result all supply chain
partners use same information when making demand fulfilment decisions. According to
Lee and Whang (2001) this should counter the problem of demand information distortion
– the bullwhip effect – in a supply chain, which is an important element of information
quality.
Well planned e-business solutions also guarantee that all the parties use same version of
the changed information. Orion Pharma’s co-operation with a packaging company is a
good example. It is a medical company that has 20 000 different packaging items. The
information regarding packages changes constantly. Previously, when photocopy of a
changed package was sent through the mail, it took three days for the packaging company
to process it. In addition, for the long lead-time there was frequently confusion about the
latest version of a package. Now when Orion Pharma sends packaging information
electronically (both EDI and Internet are used) this problem has disappeared.
Proposition 4: e-Business solutions that are based on planning collaboration
improve agility of the supply network
Agility is a key capability for companies in an environment of rapid and unpredictable
change. Christopher and Towill (2000, p 206) define agility as: “a business-wide
capability that embraces organizational structures, information systems, logistics
processes and, in particular, mindsets.” They state that agile supply chain is market
sensitive, which means capability to respond to real demand in volatile markets. Bruce
and Daly (2004), state that information sharing between supply network partners is
essential for reaching operational agility.
Our research revealed that information sharing is already common practice. For example
92per cent of the studied companies shared demand information, 47per cent order status
information and 42per cent inventory level information with their suppliers. Most
companies shared some material flow related information in addition to orders also with
logistics service providers and customers. In many instances the information sharing was
manual: telephone, face-to-face conversations, telefax or e-mail. Some companies,
however, had developed e-business solutions in collaboration with their supply network
partners. These solutions were more than just information sharing; they involved
simultaneous process and technology development of several supply chain partners. The
benefits of these kinds of e-business solutions were not just amendments of single
customer service elements, as in examples of proposition 1. In these cases the agility of a
part of the supply network has improved.
An example of improved agility is the previously described Optiroc-case. The company
implemented an e-business solution together with their logistics service provider that is
based on real time information transfer between the two partners. When the customer
order is keyed into Optiroc’s ERP system, it is instantaneously visible at logistics service
provider’s planning system. As the logistics service provider completes the order the
updated information is also observable from Optiroc’s ERP system. Most of the vehicles
are equipped with mobile terminals and also status information is updated
instantaneously. The use of mobile terminals enables optimisation of deliveries and pickups up to the last minute and this has as well improved Optiroc’s competitiveness at the
market. However, Optiroc has not limited the collaboration to the transfer of operational
information. They have agreed on a process to meet regularly, four times a year, with the
logistics service provider to discuss about the development plans and future business
scenarios.
Another example is a dynamic vendor-managed inventory (VMI) system that Nokia
Networks has developed with its suppliers. Nokia updates continuously the upper and
lower inventory limits of its VMI-system and provides this information to its suppliers
either by their supplier web-portal or by EDI or RosettaNet XML-messages. The
suppliers have also visibility to Nokia’s sales forecast and inventory accounts of their
own products. The suppliers have developed their own planning processes to utilize this
information. The VMI system together with dynamic control parameter updating,
enhanced visibility and suppliers improved planning systems have had a positive impact
on agility of the supply network.
A third case example is from the same industry as Nokia. Elcoteq, a contract
manufacturer of electronics components, operates with a pull strategy to manage its
production. When Elcoteq receives demand forecasts from its customer, they are
immediately passed on to the supplier base. Subsequent to the suppliers’ confirmation of
their ability to fulfil the requested demand, Elcoteq confirms its ability to the customer.
Fulfilment is based on the forecasts and no actual orders are passed between the supply
chain partners. At the moment all the data is transferred as EDI messages, but the
company is piloting RosettaNet XML that would enable more dynamic exchange of
information in the supply chain. As a result, Elcoteq has been able to build a supply chain
that can quickly react to demand changes at the market.
Proposition 5: For receiving strategic benefits, the use of IT has to be coupled with
process re-design
As identified in the literature review, IT is suggested to have a strategic impact on
companies and supply chain management. Consequently, it is proposed that to receive
strategic benefits with IT, supply chain processes have to be changed; and undoubtedly
that some companies have been able to do this. In extant literature, authors in business
process re-engineering (BPR) hold that the link of IT use and simultaneous design of
business processes is a vital ingredient to bring benefit from development efforts (for
example Venkatraman, 1994; Hammer, 1990; Davenport & Short, 1990). Several other
studies in a supply chain context have identified the same finding. The study conducted
by the Supply Chain Council (2002) reported managers’ views that: technology is only a
facilitator, not an end target itself. According to the interviewed supply chain managers
the biggest challenge was ‘changing the process’. Jayaram et al., (2000) show statistically
that supply chain time-based performance drivers are an information intensive IT
structure, the utilization of process improvement practices, and jointly deploying these
two factors.
A suitable case in our data to support this notion is Vaisala Instruments, the manufacturer
of high-tech measuring devices. Vaisala Instruments transformed its global operations
with three main market areas (Asia, US, and Europe) into a true make-to-order mode,
coupling process change in sales and capacity planning with the implementation of
several IT solutions. As a result, the new supply chain coordinated by Vaisala
Instruments is operating based on projected demand, transmits information without
delays, is responsive to changes in demand, and less vulnerable to risks, as regional
inventories of finished goods have been removed. In addition, previously, regional sales
forces were tied with the supply of regional inventories. With a truly global make-toorder mode and centralized manufacturing operations in Finland, the regional sales forces
can sell the full product offering of Vaisala Instruments. The key process change was the
sales planning: this includes incorporating the expected sales in key countries with
highest sales with sales force opinion and based on this, planning of both own and
supplier production capacity. After the capacity is set, the sales force receives sales quota
that is the level of sales that can be fulfilled with promised lead-time of five days worldwide. The realized demand is monitored continuously and changes to projected demand
are communicated electronically on a day-to-day basis with key suppliers. The IT
solutions used in Vaisala Instrument’s operating model are:
•
third party transaction hub with suppliers enabling capacity collaboration on a daytoday basis with key suppliers and exchange of transaction data with practically all
suppliers
•
ERP system integration with subsidiaries enabling real time visibility to endcustomer demand in manufacturing operations
•
System integration with global courier company enabling efficient handling of
transaction data
The findings also show that only relatively few companies have been able to implement
larger e-business solutions and use IT strategically, and most companies still view IT
primarily as a means for operational efficiency rather than a tool for strategic advantage.
Discussion and conclusions
The results of this study indicate that the operational use of IT has developed in the last
five years. In particular Internet technology and third party transaction integration
services have provided companies with increased possibilities to network with supply
chain partners. However, in most cases the solutions used are quite individualistic as they
are developed from a single company’s point of view. Of course user aspects (customer
and supplier) have been taken into consideration when planning, for example, buy-side
and sell-side portals; but the driving force has been to increase effectiveness of the ebusiness application. These applications are relatively general with clear specifications,
and the solutions do not technically differ significantly from each other. Furthermore,
only implementing IT, as such, for example in invoicing automation, is not likely to lead
to higher-level business impacts. Stating this, it is interesting to observe that in the SCM
context the main body of companies view IT primarily from operational perspective. A
reason for this may be the relative novelty of IT, meaning that larger scale and strategic
solutions are still yet to come, and after companies have installed a basic IT
infrastructure.
When observing those e-business solutions that genuinely are dyadic it can be noticed
that it is important to allocate sufficient resources to planning the processes and selecting
the technologies, in conjunction with the network partners. These e-business solutions are
more specific to the particular application and there is more variety within implemented
solutions. The case examples in this study demonstrate the multiple ways that IT can be
deployed. There is no single way of using IT and, moreover, the broader the business area
where IT impacts, the more solutions have to be customized. As applications are more
tailor-made, it is also more difficult to copy a solution from one company to another. It
was further observed that to achieve real competitive advantage it is important to focus
on improving those processes that are most critical for customer service. Successful
companies have been able to improve service level and effectiveness simultaneously.
Benefits of IT in SCM are multitude and vary in the context of their implementation.
Moreover, as the use of IT is closely related to process changes, most of the benefits are
overlapping and interlinked. Then, it is hard to specify the origin of benefit very
explicitly. Notably, strategic benefits are only achievable when the introduction of IT is
coupled with process re-design. The ideas of BPR are then closely related to current
study. Our study corroborates that business process re-engineering skills are vital to
benefiting from IT strategically in SCM. The change in processes needs not to be total,
but without any process changes, IT becomes merely an automating force, providing
efficiency benefits in a limited scope.
The study presented in this paper has limitations. First, the sample of companies included
in the study was selected by expert assessment and is biased towards companies willing
to discuss and share results openly. Second, the viewpoint of this paper was on single
companies rather than on the entire supply networks. Additionally, since each company
was interviewed only once, some important insights might not have been captured during
the process.
However, the findings of this study present an opportunity to further develop
understanding of the underlying mechanisms of how IT investments benefits supply
chain management. To further knowledge development is to study entire supply networks
and analyse the situation from various points of view. Sufficient emphasis should be paid
to various organisational issues. Additionally, propositions presented in this paper should
be tested with larger data set to gain further understanding of various contingencies (type
of network, business environment, used technology etc.) that have an impact how the
benefits are composed.
Acknowledgements
We are grateful to the National Technology Agency of Finland (Tekes) for the funding of
this study; as well as to all the companies for their active participation.
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