Forming

In this study, compression tests were conducted to determine the flow behavior of various types of Plasticine. True stress-true strain relations are presented in the form of a well-known power law equation. It is shown that the strength coefficient and the strain hardening exponent vary significantly among the Plasticine with different colors commercially available. Furthermore, since three dimensional simulations require arranging slabs of alternating colors to form a grid pattern, two different colors, exhibiting similar flow characteristics, are identified. The flow behavior of the composite model is usually not the same as that of the individual colors. The results presented in this paper allow selection of the type of Plasticine which most closely resembles the strain hardening characteristic of the actual metal, thereby satisfying the "similarity condition" of the Physical Modeling Technique.

A new roll-based process and machine for three-dimensional bending of profiles with symmetrical and asymmetrical cross-sections have been developed. Compared to conventional processes like stretch bending, the advantage of the Torque Superposed Spatial (TSS) bending is the kinematic adjustment of the bending contour, leading to higher flexibility and cost efficiency, especially in small batch production. To define the spatial geometry

Powder metallurgy is a growing sector in industrial production, as it offers outstanding energy, cost and material savings in comparison with established processing routes such as casting. Hot work toll steels are usually produced by ingot metallurgy, but also by powder metallurgy, namely hot isostatic pressing and powder forging routes. In this paper we investigate the possibility of production of a hot work tool steel (AISI H13) by conventional (die compaction and pressureless sintering) and metal injection molding routes, aiming to reduce cost and production time. The sintering behavior was studied from 1250 °C until 1430 °C and the resulting parts were compared in terms of microstructure, hardness and tensile strength. The results showed that both shaping routes together with pressureless sintering are suitable to produce this alloy. By combining the best shaping approach and a tailored sintering cycle, it was possible to produce samples with 400 HV10 as well as tensile strength of 1 GPa, which are comparable to the ones obtained by powder forging.

Optimization of process parameters in sheet metal forming is an important task to reduce manufacturing cost. To determine the optimum values of the process parameters, it is essential to find their influence on the deformation behaviour of the sheet metal. The significance of three important process parameters namely, die radius, blank holder force and friction coefficient on the deep-drawing characteristics of a stainless steel axi-symmetric cup was determined. Finite element method combined with Taguchi technique form a refined predictive tool to determine the influence of forming process parameters. The Taguchi method was employed to identify the relative influence of each process parameter considered in this study. A reduced set of finite element simulations were carried out as per the Taguchi orthogonal array. Based on the predicted thickness distribution of the deep drawn circular cup and analysis of variance test, it is evident that die radius has the greatest influence on the deep drawing of stainless steel blank sheet followed by the blank holder force and the friction coefficient. Further, it is shown that a blank holder force application and local lubrication scheme improved the quality of the formed part.

Sliding wear at elevated temperature is an important material removal mechanism in large number of engineering applications such as metal forming operation, gas turbine engines, etc. The material loss during sliding at elevated temperature is governed by the antagonistic effect of wear process and oxidation. The objective of the present work is to give an outline of the current status and future trends of wear at elevated temperature of selected metallic materials. Starting with a brief overview of present level of understanding of the elevated temperature wear of various metals and alloys, the initial parts of the paper describes various important development in recent years on elevated temperature sliding wear. The salient features which have helped us to gain in depth scientific knowledge of elevated temperature wear are discussed in the light of recent developments. The overview is further substantiated by detailed study and observation in recent times in particular, the work done at the Vienna University of Technology (Institute of Microtechnique and Precision Engineering) and at the Austrian Center of Competence for Tribology. Specific examples from the recent literatures are described to exemplify the mechanisms of formation of various types of layers during high-temperature wear. Some thoughts on the future directions for research are also outlined. r

The deformation behavior of a high-strength steel alloy with a tensile strength of 590 MPa is investigated both experimentally and analytically to clarify the effect of the material model (anisotropic yield function) on the predictive accuracy of the finite element simulation of hole expansion. Biaxial tensile tests of the test material have been carried out. Measured contours of plastic work and the directions of plastic strain rates are found to be in good agreement with those predicted using the Yld2000-2d yield function with an exponent of 6. The anisotropy in uniaxial tensile flow stresses and r-values has been also in good agreement with those predicted by the Yld2000-2d yield function, as opposed to the previous study [T.Kuwabara, K.Hashimoto, E.Iizuka and J.-W.Yoon: J. Jpn. Soc. Technol. Plast., 50 (2009), 925].

Incremental bulk forming is the oldest known technique in metal working. Many developments in this field have dramatically changed our society. Today incremental bulk forming processes are applied to quality products in small and large series production. Numerous advances have been realized. The motivation for using these processes is presented here. After a general definition of incremental processes and a classification of incremental bulk forming in particular, some innovative product and process examples are given that show the potential. Finally recent progress and challenges are illustrated in detail. This includes the development of new machinery for incremental bulk forming, advanced methods for process planning, occurrence of failure modes and the properties of finished products.

Microstructure and material flow of aluminum alloys have a significant influence on the mechanical properties and surface quality. In extrusion of aluminum billets at high temperatures the microstructure is dependent on the alloy and the forming and temperature history. A prediction of grain size and precipitation is of increasing importance in order to design the process by adjustment of parameters such as punch speed, temperatures, and quenching. To give references for microstructure prediction based on material flow, and with it strain and strain rate history, this paper deals with the microstructure during the extrusion process of AA6060, AA6082, and AA7075 alloys. Billets have been partly extruded to axisymmetric round profiles and the microstructure of the press rests consisting of the billet rests in container and die has been considered. Furthermore, these rests have been analyzed to show the material flow, dynamic and static recrystallization based on macro etchings and visible microstructure under different conditions, e.g. as in the area of high strain rate near the container wall, or in dead zones [I]. To allow an accurate simulation of the extrusion process, punch force and temperature conditions during the tests have been measured and are presented in this paper, too.

The aim of the present work was to investigate and compare different hard coatings as to the tendency for work material adhesion and galling properties when applied on forming tool steel and sliding against different work materials. The surface coatings included were PVD deposited TiN, TiB 2 , VN, TaC and DLC coatings. They were all applied to cold work tool steel. Tribological evaluation was carried out in a load-scanning test rig, with the normal load being gradually increased during each test from 100 to 1300 N (1-3.5 GPa). The coated steel was tested against austenitic stainless steel and alloys of aluminium and titanium.

The aim of the present investigation was to examine the possibility of reducing lubrication and replacing expensive tungsten carbide material in blanking/piercing through introduction of hard tool coatings. Results show that hard PVD coatings can be successfully used in blanking/piercing applications, even on softer tool steels, thus leading to reduced friction and wear as well as to lower costs of the tool. However, preparation of the substrate material and good coating to substrate adhesion are crucial. On the other hand, even with the use of low friction coating (DLC) stamping force exceeds critical value under dry friction conditions and leads to tool failure. Therefore, at present oxidation and temperature resistant hard coatings can give improved wear resistance of stamping tools, but elimination of lubricants in blanking and piercing processes is still not feasible.

The paper starts with a brief historical overview to the attempts of numerical simulation of sheet metal forming. Comparison between bulk and sheet metal forming processes from the simulation point of view is given. Basic requirements of the applier to the simulation tools are summarized. Various possible methodologies are brie¯y discussed. Special emphasis is given to the static explicit and dynamic implicit ®nite element procedures. Also different element types are overviewed. Available important commercial ®nite element packages are given. The current state of the application of the simulation tools is discussed. Some typical industrial applications are reviewed to demonstrate the current abilities of analysis. Finally, an attempt to prognosticate some future developments is made. #

The derivation of anisotropic yield functions based on the approach of linear transformations of a stress tensor is investigated for general and plane stress states. The number of coefficients available for the description of plastic anisotropy is discussed. A few specific yield functions are given to illustrate the concept. Among these examples, a plane stress formulation is described in more detail, namely,

This paper presents synthetically the most recent models for description of the anisotropic plastic behavior. The first section gives an overview of the classical models. Further, the discussion is focused on the anisotropic formulations developed on the basis of the theories of linear transformations and tensor representations, respectively. Those models are applied to different types of materials: body centered, faced centered and hexagonalclose packed metals. A brief review of the experimental methods used for characterizing and modeling the anisotropic plastic behavior of metallic sheets and tubes under biaxial loading is presented together with the models and methods developed for predicting and establishing the limit strains. The capabilities of some commercial programs specially designed for the computation of forming limit curves (FLC) are also analyzed.

This paper presents a new yield criterion for orthotropic sheet metals and its implementation in a theoretical model of the forming limit diagrams. The equivalent stress equation shows that the shape of the yield surface is defined by eight material parameters. The minimisation of an error-function has been used for the numerical identification of these coefficients. The parameters are established in such a way that the constitutive equation associated to the yield surface reproduces the plastic behaviour of the actual material. The uniaxial yield stresses (σ 0 ,  σ 45 , σ 90 ), biaxial yield stress (σ b ), uniaxial anisotropy coefficients (r 0 , r 45 , r 90 ) have been used in identification. The new yield criterion has been implemented in the Marciniak-Kuczynski theory in order to predict the limit strains. The theoretical forming limit curves have been compared with the experimental ones. The friction free tests, the hydraulic bulge test (for the positive minor strains) and the tensile test for plane strain and for uniaxial tensile test (for the negative minor strains) are used. The predicted yield surface and forming limit diagrams for AA5182-0 aluminium alloy sheets are in good agreement with the experimental ones.

Surface distortions in the form of wrinkles are often observed in sheet metals during stamping and other forming operations. Because of the trend in recent years towards thinner, higher-strength sheet metals, wrinkling is increasingly becoming a more common and troublesome mode of failure in sheet metal forming. The prediction and prevention of wrinkling during a sheet forming process are important issues for the design of part geometry and processing parameters. This paper treats the phenomenon of flange wrinkling as a bifurcated solution of the equations governing the deep drawing problem when the flat position of the flange becomes unstable. Hill's bifurcation criterion is used to predict the onset of flange wrinkling in circular and square cup drawing. In particular, the maximum cup height that can be drawn without the onset of flange wrinkling is predicted for the given set of process parameters. A parametric study of the maximum cup height is also carried out with respect to various geometric, material and process parameters. Finite element formulation, based on the updated Lagrangian approach, is employed for the analysis. The incremental logarithmic strain measure, which allows the use of a large incremental deformation, is used. The stresses are updated in a material frame. The material is assumed to be elastic-plastic, strain hardening, yielding according to an anisotropic yield criterion of [23] (named as Yld2004-18p). Isotropic power law hardening is assumed. Inertia forces are neglected due to small accelerations. Modified Newton-Raphson iterative technique is used to solve the nonlinear incremental equations.

In this paper, the impact behaviour of aluminium and silicon carbide (SiC) particle reinforced aluminium matrix composites under different temperature conditions was determined. Charpy impact tests were performed on as extruded and heat treated specimen at temperatures varying from À176 to 300°C. Composite specimens based on aluminium alloys of 2124, 5083 and 6063 and reinforced by SiC particles were manufactured. Two different SiC sizes of 157 lm and 511 lm and two different extrusion ratios of 13.63:1 and 19.63:1 were used. The results of instrumented impact tests were compared with the microstructural and fractographic observations. The failure mechanisms and deformation behaviour of unreinforced alloys and composites were assessed. The impact behaviour of composites was affected by clustering of particles, particle cracking and weak matrix-reinforcement bonding. Agglomeration of particles reduced the impact strength of Al 2124 and 6063 based composites. Alumınum 6063 alloys and composites showed a better impact strength. The impact strength of 6063 composites increased with particle size and extrusion ratio. The effects of the test temperature on the impact behaviour of all materials were not very significant.

In this paper the possibilities of the viscous voided shell approach for deriving bendinglmembrane finite elements for sheet metal forming problems are presented. These elements can be selectively used for membrane or full bending analysis of some parts of the sheet according to the nature of the deformation. Numerical aspects of this approach are discussed and some examples of application are also given.

Stress whitening problem in thermoformed alumina trihydrate (ATH) reinforced poly(methyl methacrylate) (PMMA) was studied. In situ heavy-gage thermoforming of acrylics was entirely replicated under laboratory controlled conditions at different operation parameters. Samples were monitored with optical microscope after the completion of the thermoforming operation. For stress whitening quantification, a new index was proposed from image histograms of processed optical micrographs. Results indicated that stress whitening in PMMA/ATH samples increases with level of plastic deformation at all thermoforming conditions. The influence of the forming rate and forming temperature on the degree of stress whitening was explained in terms of change in material behavior and microdeformation mechanisms around two characteristic temperatures of PMMA/ATH. Developed method for stress whitening quantification characterizes different levels of stress whitening with single numeric values. It is shown that stress whitening index and density of microdeformation features display a strong correlation. Higher density of particle cracks at low forming temperatures results in higher stress whitening levels. Increased surface irregularity and large size voids at high forming temperatures produce lower stress whitening.

Industrial mill logs from seven different hot strip mills (HSMs) were analyzed in order to calculate the mean flow stresses (MFSs) developed in each stand. The schedules were typical of the processing of microalloyed Nb, multiply-alloyed Cr-Mo, and plain C-Mn steels. The calculations, based on the Sims analysis, take into account work roll flattening, redundant strain, and the forward slip ratio. The measured stresses are then compared to the predictions of a model based on an improved Misaka MFS equation, in which solute effects, strain accumulation, and the kinetics of static recrystallization (SRX) and metadynamic recrystallization (MDRX) are fully accounted for. Good agreement between the measured and predicted MFSs is obtained over the whole range of rolling temperatures. The evolution of grain size and the fractional softening are also predicted by the model during all stages of strip rolling. Special attention was paid to the Nb steels, in which the occurrence of Nb(C, N) precipitation strongly influences the rolling behavior, preventing softening between passes. The present study leads to the conclusion that Mn addition retards the strain-induced precipitation of Nb; by contrast, Si addition has an accelerating effect. The critical strain for the onset of dynamic recrystallization (DRX) in Nb steels is derived, and it is shown that the critical strain/peak strain ratio decreases with increasing Nb content; furthermore, Mn and Si have marginal but opposite effects. It is demonstrated that DRX followed by MDRX occurs under most conditions of hot strip rolling; during the initial passes, it is due to high strains, low strain rates, and high temperatures, and, in the final passes, it is a consequence of strain accumulation. 1/T curve for a hypothetical five-pass schedule. Beginning Professor, are with the Department of Metallurgical Engineering, McGill at the first pass (on the left-hand, or high-temperature side), University,

This paper describes the application of a coupled crystal plasticity based microstructural model with an anisotropic yield criterion to compute a 3D yield surface of a textured aluminum sheet (continuous cast AA5754 aluminum sheet). Both the in-plane and out-of-plane deformation characteristics of the sheet material have been generated from the measured initial texture and the uniaxial tensile curve along the rolling direction of the sheet by employing a rate-dependent crystal plasticity model. It is shown that the stress-strain curves and R-value distribution in all orientations of the sheet surface can be modeled accurately by crystal plasticity if a ''finite element per grain" unit cell model is used that accounts for nonuniform deformation as well as grain interactions. In particular, the polycrystal calculation using the Bassani and Wu (1991) single crystal hardening law and experimental electron backscatter data as input has been shown to be accurate enough to substitute experimental data by crystal plasticity data for calibration of macroscopic yield functions. The macroscopic anisotropic yield criterion CPB06ex2 (Plunkett et al., 2008) has been calibrated using the results of the polycrystal calculations and the experimental data from mechanical tests. The coupled model is validated by comparing its predictions with the anisotropy in the experimental yield stress ratio and strain ratios at 15% tensile deformation. The biaxial section of the 3D yield surface calculated directly by crystal plasticity model and that predicted by the phenomenological model calibrated with experimental and crystal plasticity data are also compared. The good agreement shows the strength of the approach. Although in this paper, the Plunkett et al. (2008) yield function is used, the proposed methodology is general and can be applied to any yield function. The results presented here represent a robust demonstration of implementing microscale crystal plasticity simulation with measured texture data and hardening laws in macroscale yield criterion simulations in an accurate manner.

The force acting on a current carrying body, which is induced by magnetic fields gained more interest due to new applications. These magnetic techniques are used for decades to accelerate or move objects, for instance for catheter navigation in the human body, metal forming or for fast opening of electrical circuit breakers. Due to the increase in short circuit power in most grid systems, and thereby larger prospective currents, conventional AC and DC switches lose interest. This has led to an increased interest in faster and hybrid switching techniques. For this reason a novel electro-mechanical set-up has been developed, which accelerates a movable electrical contact extremely fast by using the combination of Lenz law and the Lorentz force. This contribution describes the mixed domain simulation environment and the validation of the set-up, which consist of a linear electro-magnetic drive and a mechanical damper system. The prototype used for validation is capable to generate a maximum driving force of approximately 200 kN, which accelerates the movable contact of 2.7 kg to 18 m s À1 . Initial simulations have been compared with the measurements and the results are in good agreement. This tool can be used to develop generic hybrid circuit breakers, reduces the risk for switchgear manufacturers and speed up the introduction of hybrid switch systems, which is urgently needed due to the ever increase of short circuit power in grid systems and the introduction of DC grid systems.

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Global competition requires that manufacturing industry utilizes practical and proven CAD, CAM and CAE techniques for rapid and cost effective process design and die manufacture. Thus, numerical simulation of bulk metal forming processes is increasingly applied to eliminate forming defects, predict and optimize process variables. and to predict stresses in dies for preventing premature die failure. This paper reviews the latest state of technology and describes several successful applications. Ongoing developments and future trends are also discussed.

An approach is demonstrated for the manufacturing of a microfibrillated cellulose (MFC) composite paper. A key element in the manufacturing paradigm is the use of high consistency suspensions to improve retention and minimize the need for water removal after forming. The rheological characterization of the composite furnish, which contained 70% structured pigment, 20% MFC, and 10% pulp fibers, revealed a gel-like shear thinning behavior of the suspension, which differs greatly from traditional fiber-based papermaking furnishes. The results from laboratory and pilot scale studies show that the headbox consistency range from 5 to 10% offers the best combination of processing, forming characteristics, retention, and dewatering. While the furnish dewatering in laboratory scale was very problematic, under suitable dynamic conditions the wire section dewatering was excellent. The results of this study suggest that the MFC composite can be manufactured on a modified paper machine and that the final product will have an attractive cost structure.

The near-axisymmetric compression of high strength steel tubes by electromagnetic forming is studied both experimentally and analytically. Tubes with a nominal tensile strength of 440 MPa, outer diameters of 75 mm and wall thicknesses up to 2.3 mm were compressed using a 9 turn helical actuator and discharge energies up to 24 kJ. This can produce reduction in diameters beyond 15%. Experiments were instrumented for measurement of velocity, as well as primary and induced current during the experiments. These records were compared to those of a simple numerical model and found to be in close agreement both in final tube diameter as well as temporal behavior of current and velocity. The model is also exercised to consider system design outside the space examined experimentally. The present experiments also clearly demonstrated that by reducing the system capacitance, the rise time of the pressure pulse can be decreased and this reduces the tendency for Euler bucking in the tubes. This results in rounder tubes, which may be more useful as a manufactured product. (G.S. Daehn).

The purpose of this work is to obtain a theoretical forming limit stress diagram (FLSD) and a suitable load path in tube hydroforming. The methodology for prediction of hydroforming stress limit diagram is based on Marciniak and Kuczynski (M-K) model. The numerical approach is based on the modified Newton-Raphson method. The comparison between the experimental and theoretical results for hydroforming stress limit diagrams as predicted by different methods indicates that the present approach is suitable for prediction of necking in tube hydroforming. Then the forming limit stress diagram determined by the proposed methodology is implemented to obtain the suitable load path in tube hydroforming. As a case study, the finite element (FE) model for bulge forming of straight tube has been constructed and verified with published experimental data. Ultimately, the suitable load path has been obtained by applying Adaptive Simulation Method in ANSYS Parametric Design Language (APDL).

We investigate deformation-induced martensitic transformation behavior in cold-rolled and cold-drawn specimens of type 316 stainless steel. Deformation-induced martensite preferentially nucleates at the twin boundary between the austenite matrix and a deformation twin. In the cold-rolled specimen, martensite formed at the twin boundary has a Kurdjumov-Sachs (K-S) relationship with both the austenite matrix and the deformation twin ("double K-S relationship"). In the cold-drawn specimen, two kinds of deformation twins with different twin planes are typically formed, and therefore deformation-induced martensites are formed where the deformation twin boundaries intersect: martensite thus has an imperfect "triple K-S relationship" with the austenite matrix and the two deformation twins. The complicated crystallographic orientation relationship between austenite and martensite grains strongly restricts the formation of some variants of deformation-induced martensites. Because of the difference in number of nucleation sites in the cold-drawn and cold-rolled specimens, martensitic transformation is more enhanced in the former than in the latter.

The influence of coating thickness on the formability and ductility of hot-dip-aluminized steel has been determined using a 3-point bend test and optical metallography. The ductility / formability was estimated from the 3-point bend test wherein the angle of bend at which the cracks start to appear on the surface of the aluminized sheet during bending, was taken as an index of the formability / ductility. It was observed that as the amount of silicon in the aluminizing melt was gradually increased the measured ductility of the sheet sample also increased. Metallographic examination has shown that as the amount of silicon in the aluminizing melt was increased the thickness of the intermediate compound layer, between the outer aluminum coat and the substrate steel, decreased. It was thus indicated from these experiments that the formability / ductility of the sheet was inversely related to the thickness of the interlayer.

This paper presents synthetically the most recent models for description of the anisotropic plastic behavior. The first section gives an overview of the classical models. Further, the discussion is focused on the anisotropic formulations developed on the basis of the theories of linear transformations and tensor representations, respectively. Those models are applied to different types of materials: body centered, faced centered and hexagonalclose packed metals. A brief review of the experimental methods used for characterizing and modeling the anisotropic plastic behavior of metallic sheets and tubes under biaxial loading is presented together with the models and methods developed for predicting and establishing the limit strains. The capabilities of some commercial programs specially designed for the computation of forming limit curves (FLC) are also analyzed.

The paper starts with a brief historical overview to the attempts of numerical simulation of sheet metal forming. Comparison between bulk and sheet metal forming processes from the simulation point of view is given. Basic requirements of the applier to the simulation tools are summarized. Various possible methodologies are brie¯y discussed. Special emphasis is given to the static explicit and dynamic implicit ®nite element procedures. Also different element types are overviewed. Available important commercial ®nite element packages are given. The current state of the application of the simulation tools is discussed. Some typical industrial applications are reviewed to demonstrate the current abilities of analysis. Finally, an attempt to prognosticate some future developments is made. #

As failure criterion for sheet metal forming, conventional forming limit diagrams (FLD) are often used. The FLD is a strain based criterion, which evaluates the principal deformations at failure. Different investigations show that the FLD is dependent on the forming history and strain path. However, this is not the case for forming limit stress diagrams (FLSD). For this failure criterion, the principal stresses at failure are determined by FEM simulation of the Nakazima-test. Both, the FLD and the FLSD experimental investigations provide the basis for the sheet metal failure criterion. In contrast, continuum damage mechanics describe the damage evolution in the microstructure with physical equations, so that crack initiation due to mechanical loading can be predicted. By using the Gurson–Tvergaard–Needleman (GTN) damage mechanical model, a failure criterion based on void evolution was examined in this work. The parameter identification for the damage model will be discussed. The investigations demonstrate that FLD is inapplicable for complex forming processes with strain path changes. The FLSD is better suitable than the FLD for multi step forming processes. Micro-mechanical damage modelling with the GTN model also shows acceptable formability predictions, in spite of its generally insufficient consideration of the effective deviatoric stress fractions. The quality of failure prediction using continuum damage mechanics models is able to be increased by applying a more suitable damage models and a modern overall-scale modelling approach.

Sliding wear at elevated temperature is an important material removal mechanism in large number of engineering applications such as metal forming operation, gas turbine engines, etc. The material loss during sliding at elevated temperature is governed by the antagonistic effect of wear process and oxidation. The objective of the present work is to give an outline of the current status and future trends of wear at elevated temperature of selected metallic materials. Starting with a brief overview of present level of understanding of the elevated temperature wear of various metals and alloys, the initial parts of the paper describes various important development in recent years on elevated temperature sliding wear. The salient features which have helped us to gain in depth scientific knowledge of elevated temperature wear are discussed in the light of recent developments. The overview is further substantiated by detailed study and observation in recent times in particular, the work done at the Vienna University of Technology (Institute of Microtechnique and Precision Engineering) and at the Austrian Center of Competence for Tribology. Specific examples from the recent literatures are described to exemplify the mechanisms of formation of various types of layers during high-temperature wear. Some thoughts on the future directions for research are also outlined.

In this study, formability of hot-dip galvanized low carbon steel sheets has been evaluated. The effect of coating thickness on formability has been analyzed by using galvanized sheets with five different coating weights and a comparison has been made with an uncoated sheet. The crystallographic orientation of the coatings was determined using X-ray diffraction and texture parameters were calculated. Mechanical properties of samples were determined by uniaxial tensile tests and formability of the sheets was evaluated using forming limit diagrams (FLD). From the experimental results, it was concluded that by increasing the coating thickness, the texture parameter of basal planes component was decreased. Such variations caused the yield strength of the coated sheet to increase, but ductility was reduced. The overall evaluation of the results indicated that the formability of galvanized steel with thinner coating thickness is better than uncoated and other samples with thicker coatings.

It is accepted that linear enamel hypoplasias (LEHs), a specific type of enamel thickness deficiency, are related to periodic physiological disruptions to enamel matrix secretion during times that teeth are developing. Thus, LEHs are treated as general indicators of metabolic stress. Because the disruptions that cause LEHs affect only the portion of the crown that is in the process of forming, determining their locations allows researchers to reconstruct chronologies of stressful events. It is widely held that the many of the commonly used macroscopic methods for estimating the timing of LEHs are imprecise and do not conform to our current understanding of the process of enamel formation. The goal of the present study is to compare estimated ages of LEH formation produced by two of the most commonly used macroscopic methods to those derived from data in recent histological studies that include more precise information about the timing of crown formation across diverse human populations. These approaches are compared in two ways: 1) by creating a theoretical model using simulated LEHs and 2) empirically, by analyzing data collected on a sample of ancient Nubians from Semna South (present-day Sudan). Results indicate that the approach derived from histological studies provides significantly higher age estimates than the commonly used methods and this difference is particularly marked in early forming LEHs. The magnitude of this difference is large enough to produce divergent interpretation of bioarchaeological datasets and suggests that reevaluation of the methods used to estimate ages of LEH formation may be justified. Am J Phys Anthropol, 2008. © 2007 Wiley-Liss, Inc.

Correlation of rolling conditions, microstructure, and low-temperature toughness of high-toughness X70 pipeline steels was investigated in this study. Twelve kinds of steel specimens were fabricated by vacuum-induction melting and hot rolling, and their microstructures were varied by rolling conditions. Charpy V-notch (CVN) impact test and drop-weight tear test (DWTT) were conducted on the rolled steel specimens in order to analyze low-temperature fracture properties. Charpy impact test results indicated that the energy transition temperature (ETT) was below −100 °C when the finish cooling temperature range was 350 °C to 500 °C, showing excellent low-temperature toughness. The ETT increased because of the formation of bainitic ferrite and martensite at low finish cooling temperatures and because of the increase in effective grain size due to the formation of coarse ferrites at high finish cooling temperatures. Most of the specimens also showed excellent DWTT properties as the percent shear area well exceeded 85 pct, irrespective of finish rolling temperatures or finish cooling temperatures, although a large amount of inverse fracture occurred at some finish cooling temperatures.

Advances in numerical simulation capabilities have made the modeling of both glass-conditioning and glass-forming processes feasible. Glass-forming operations include large free surface deformations, conjugate heat transfer, and complex contact phenomena. In this paper, glass-container forming processes are modeled to provide insight into the impacts of the various stages of forming and conditioning on final container quality. The model uses finite elements and includes the effects of viscoelasticity, surface tension, and time-varying heat transfer. Special attention is given to areas that require further developments in numerical capabilities and an increased knowledge of boundary conditions and material properties.

Microstructure and material flow of aluminum alloys have a significant influence on the mechanical properties and surface quality. In extrusion of aluminum billets at high temperatures the microstructure is dependent on the alloy and the forming and temperature history. A prediction of grain size and precipitation is of increasing importance in order to design the process by adjustment of parameters such as punch speed, temperatures, and quenching. To give references for microstructure prediction based on material flow, and with it strain and strain rate history, this paper deals with the microstructure during the extrusion process of AA6060, AA6082, and AA7075 alloys. Billets have been partly extruded to axisymmetric round profiles and the microstructure of the press rests consisting of the billet rests in container and die has been considered. Furthermore, these rests have been analyzed to show the material flow, dynamic and static recrystallization based on macro etchings and visible microstructure under different conditions, e.g. as in the area of high strain rate near the container wall, or in dead zones [I]. To allow an accurate simulation of the extrusion process, punch force and temperature conditions during the tests have been measured and are presented in this paper, too.

The influence of vanadium and nitrogen on microstructure and mechanical properties of medium-carbon steels has been studied by means of metallography and mechanical testing. Vanadium addition to the low nitrogen steel suppresses the formation of ferrite-pearlite following the low reheating temperatures and microstructure consists of bainitic sheaves. Increasing nitrogen at the same vanadium level promotes the acicular ferrite formation. For high reheating temperatures, dominantly acicular ferrite structure in both the low nitrogen and the high nitrogen vanadium steels is obtained. The results suggest that vanadium in solid solution promotes the formation of bainite. The effect of nitrogen is related to the precipitation of VN particles in austenite with high potency for intragranular nucleation of acicular ferrite and to the precipitation of V(C, N) particles in ferrite with high potency for precipitation strengthening. Addition of both vanadium and nitrogen considerably increases the strength level, while CVN 20 impact energy increases on changing the microstructure from bainitic ferrite to the fine ferrite-pearlite and acicular ferrite.