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Technical (21-04-11) Rev-3

This document provides a list and specifications for electrical control panels and their components to be installed at an African foundry in Nigeria. It includes two main control motor control centers (MCCs): MCC-1 for a rolling mill water complex, and MCC-2 for a rolling mill scale pit. Each MCC listing provides the component name, quantity, and specifications. Components include circuit breakers, contactors, overload relays, meters, transformers, and more. The document also provides general technical specifications for the electrical control panels, such as voltage, phase, frequency, insulation level, and ambient temperature requirements.

Uploaded by

SURJIT SINGH
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
141 views163 pages

Technical (21-04-11) Rev-3

This document provides a list and specifications for electrical control panels and their components to be installed at an African foundry in Nigeria. It includes two main control motor control centers (MCCs): MCC-1 for a rolling mill water complex, and MCC-2 for a rolling mill scale pit. Each MCC listing provides the component name, quantity, and specifications. Components include circuit breakers, contactors, overload relays, meters, transformers, and more. The document also provides general technical specifications for the electrical control panels, such as voltage, phase, frequency, insulation level, and ambient temperature requirements.

Uploaded by

SURJIT SINGH
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 163

AFRICAN FOUNDRIES LTD.

NIGERIA Dis In %
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Panel Discription Qty. Unit Switchge ar Cost /Unit 32

22-Mar-11

Please change here > Fabricati Wiring Busbar on cost / Cost/Misc. Cost/ Unit Unit Item/Unit 611,323 75,476 1,000 104,885 12,658 12,658 17,426 12,658 12,658 3,540 38,804 41,141 2,625 59,689 70,183 46,181 1,100 1,100 1,000 1,000 95,678 8,000 5,000 5,000 7,000 5,000 5,000 2,500 1,500 1,500 1,600 14,800 16,000 23,500 0 0 0 0 13,500 46,611 12,536 12,536 12,536 12,536 12,536 1,199 40,471 15,246 3,534 14,279 39,487 19,992 0 0 0 0 27,732 24,000 8,000 354,498 29,933

ROLLING MILL WATER COMPLEX MCC-1

1 1 50 1 1 1 1 1 1 21 1 6 30 1 1 1

No. 2,009,390 1,366,385 No. Nos. No. No. No. No. No. No. No. No. Nos. Nos. No. No. No. 421,290 600 417,150 90,010 75,010 295,150 75,010 75,010 10,200 282,280 67,005 7,445 216,865 269,660 104,020 500 400 300 250 205,575 286,477 408 283,662 61,207 51,007 200,702 51,007 51,007 6,936 191,950 45,563 5,063 147,468 183,369 70,734 340 272 204 170 139,791 0 0 0 0

ROLLING MILL SCALE PIT MCC-2 LOCAL PUSH BUTTON STATION MLDB (Main Lighting Distribution) LDB-1 LDB-2 LDB-3 LDB-4 LDB-5 SLDB-1 TO 21 APDB FOR WELDING SOCKET WSDB-1 TO 6 WPPRB-1 TO 30 LABORATORY POWER DISTRIBUTION BOARD WORKSHOP POWER DISTRIBUTION BOARD AIR CONDITIONER POWER DISTRIBUTION BOARD

Junction Boxes (24 Terminals 100 No. 2.5mm2) Junction Boxes (12 Terminals 100 No. 2.5mm2) Junction Boxes (8 Terminals 200 No. 2.5mm2) Junction Boxes (4 Terminals 400 No. 2.5mm2) AIR DRYER & ph UNIT 1 No. INSTALLED LOAD MCC-3 Thermistor Relay Box-1 1 No. Thermistor Relay Box-2 1 No. Thermistor Relay Box-3 1 No. Thermistor Relay Box-4 1 No.

26 27

RECOMMENDED SPARES FOR 2 YEAR SPARES FOR COMMISSIONING

1 1

Set Set

209,480 70,160 4,902,760 3,143,722 1,222,780 59.58% 23.17% 141,900 2.69% 655,664 12.43%

30

Margin in %
Please change here >>>> 12 Unit Quoted Price Total Quoted Price (Exworks)

Direct Total Unit Ex.-Works Labour/ Bare Price With Unit Cost/ Unit Margin 34,510 14,508 300 9,828 1,311 1,311 1,967 1,311 1,311 581 4,563 4,038 403 7,371 9,126 6,697 200 200 200 200 12,482 2,390,716 414,394 1,708 452,986 92,712 82,512 239,631 82,512 82,512 14,756 277,288 107,490 13,225 243,607 318,164 167,104 1,640 1,572 1,404 1,370 289,183 0 0 0 0

2,677,602 2,677,600 2,677,600 464,122 1,913 507,344 103,837 92,413 268,387 92,413 92,413 16,527 310,562 120,388 14,812 272,840 356,344 187,157 1,837 1,761 1,572 1,534 323,884 0 0 0 0 464,100 1,900 507,300 103,800 92,400 268,400 92,400 92,400 16,500 310,600 120,400 14,800 272,800 356,300 187,200 1,800 1,800 1,600 1,500 323,900 10,000 10,000 10,000 10,000 464,100 95,000 507,300 103,800 92,400 268,400 92,400 92,400 346,500 310,600 722,400 444,000 272,800 356,300 187,200 180,000 180,000 320,000 600,000 323,900 10,000 10,000 10,000 10,000

0 0 112,419 5,276,485 2.13% 100.00%

0 0

209,480 70,160

209,480 70,160 9,879,284

5,909,663 6,229,140 8,956,740 112.00% 118.05% 169.75%

GCL/AFL-Nigeria/21-25
TECHNICAL SPECIFICATION :

21-Apr-11

1
2

The Electrical Control Panels shall be Fabricated out OF 14 SWG CRCA steel, freestanding type, dust & vermin proof. The Panel shall be duly Powder coated after proper Metal Treatment by 7 Tank Process consisting of Hot Degreasing, Hot Pickling, Hot Phosphating & Passivation.
Voltage No. of phase Frequency Short Circuit Level Neutral Voltage main lighting distribution Min. short circuit current Insulation level Degree of protection Degree of protection Ambient Temperature 415 V 10% - 15% 3 50 Hz. 3% 65 kA for 1 Sec. Solidly Earthed 415 V AC INCOMER 25 kA for 1 Sec. 2.5 kV for 1 min. IP 54 for rooms/shop floor for PCC IP 42 for room /shop floor for MCC 50 Deg Celsius

3
4

5
6

7
8

9
10

11
12

ROLLING MILL WATER COMPLEX MCC-1

No.
Qty. 1 3 3 1 1 1 1 1 3 4 1 1 3 3 1 1 1 1 1 3 4 1

1
Unit No. Nos. Nos. No. No. No. No. No. Nos. Nos. No. No. Nos. Nos. No. No. No. No. No. Nos. Nos. No.

Sr.No Description INCOMER-1 ACB 3200A EDO, 3Pole , microprocessor based shunt trip with O/C & E/F, short ckt, high set release (with ON indication), Isc=65kA Indication Lamp R,Y,B On-Off-Trip Indication Multifunction meter Power factor meter Power Factor Transducer Ammeter 32005A with ASS Digital Voltmeter 0-500A with ASS Digital Metering Resin cast CTs 3200/5A, 10VA, Class-1 Control MCB 2A Neutral Link INCOMER-2(Emergency Power Supply Incomer) ACB 1000A EDO, 3Pole , microprocessor based shunt trip with O/C & E/F, short ckt, high set release (with ON indication), Isc=65kA Indication Lamp R,Y,B On-Off-Trip Indication Multifunction meter Power factor meter Power Factor Transducer Ammeter 1000/5A with ASS Digital Voltmeter 0-500A with ASS Digital Metering Resin cast CTs 1000/5A, 10VA, Class-1 Control MCB 2A Neutral Link Main bus bar aluminium 4000 Amps TPN 50Hz, 50KA for 1 Second CONTROL TRANSFORMER Control Transformer 415/220V AC 5KVA Control On indication light MCB 25A DP Selector Switch 25A ELECTRICAL & MECHANICAL INTERLOCKING

2 1 4 2

Nos. No. Nos. Nos.

PAGE 1 OF 14

GCL/AFL-Nigeria/21-25
Auxiliary Contactor Mechanical lock (Castle lock) Under Voltage Release 220VAC MCB 6A SP OUTGOING Cold well soft water pump-----------110KW S/D MCCB 250A TP with thermal megnetic release 50KA with E/F Contactor 250A TP Contactor 110A TP Over load relay 95-120A Ammeter 250/5A Digital Metering CT 300/600A Star / Delta timer On-Off-Trip Indication Start-Stop push button Control MCB 6A Neutral Link Cold well Cont. water pump-----------132KW S/D MCCB 250A TP with thermal megnetic release 50KA with E/F Contactor 300A TP Motor Protection Relay Ammeter 250/5A Digital Metering CT 300/600A Metering CT 250/5A Star / Delta timer On-Off-Trip Indication Start-Stop push button Control MCB 6A Neutral Link CT-1 FAN-----------------11KW DOL MCCB 32A TP with thermal megnetic release 50KA with E/F Contactor 45A TP Over load relay 16-25 Ammeter 40/5A Digital Metering CT 40/5A On-Off-Trip Indication Start-Stop push button Control MCB 6A Neutral Link CT-2 FAN-----------------15KW DOL MCCB 32A TP with thermal megnetic release 50KA with E/F Contactor 45A TP Over load relay 22-32A Ammeter 40/5A Digital Metering CT 40/5A On-Off-Trip Indication Start-Stop push button Control MCB 6A Neutral Link Cold well Cont. -----------55KW S/D MCCB 100A TP with thermal megnetic release 50KA with E/F Contactor 170A TP Contactor 63A TP Over load relay 70-95A Ammeter 100/200/5A Digital

21-Apr-11
5 3 3 3 2 Nos. 2 4 2 2 2 6 2 6 4 2 2 4 Nos. 4 12 4 4 12 4 4 12 8 4 4 1 No. 1 1 1 1 3 3 2 1 1 3 Nos. 3 3 3 3 9 9 6 3 3 1 No. 1 2 1 1 1 No. Nos. No. No. No. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. No. No. No. No. Nos. Nos. Nos. No. No. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

PAGE 2 OF 14

GCL/AFL-Nigeria/21-25
Metering CT 100/5A Star / Delta timer On-Off-Trip Indication Start-Stop push button Control MCB 6A Neutral Link

21-Apr-11
3 1 3 2 1 1 1 No. 1 1 1 1 No. 1 1 3 1 3 1 No. 1 1 1 3 Nos. 3 3 3 1 No. 1 1 1 2 Nos. 2 2 2 1 No. 1 1 1 1 3 3 2 1 1 3 Nos. 3 3 3 1 No. 1 1 1 1 No. 1 1 No. No. No. No. No. Nos. Nos. Nos. No. No. No. No. Nos. Nos. Nos. No. No. Nos. Nos. Nos. No. No. No. Nos. Nos. Nos. No. No. No. No. Nos. Nos. No. Nos. No. No. No. Nos. No. Nos. Nos. No. No.

Feeder for PR Filter Blowern MCCB 125A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Feeder for MCC TMT water complex ACB TP EDO 1600A Microprocessor based with E/F Control MCB 6A SP On-Off-Trip Indication Multifunction meter Metering CT 1600/5A Feeder for Rolling mill scale pit MCC MCCB 400A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Feeder for External LDBs MCCB 125A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Feeder for Crane RM water complex MCCB 40A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Feeder for fire pump MCCB 100A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A CT-3 Fan-------------------22KW DOL MCCB 45A TP with thermal megnetic release 50KA with E/F Contactor 75A TP Over load relay 32-50A Ammeter 0-50/200A Digital Metering CT 50/5A On-Off-Trip Indication Start-Stop push button Control MCB 6A SP Neutral Link Feeder for Air Compressor MCCB 400A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Feeder for Crane RM water complex MCCB 40A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Spare Feeder MCCB 630A TP with thermal megnetic release 50KA with E/F On indication light

Control fuse 2A

No.

PAGE 3 OF 14

GCL/AFL-Nigeria/21-25
Spare Feeder MCCB 400A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Spare Feeder MCCB 250A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Spare Feeder MCCB 100A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Spare Feeder MCCB 45A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A PLC Compartment
Approx. 100 I/Os (DI/ AI) for level control cold/ hot wells through pumps & valves.PLC I/Os not in scope of supply of Gemco. To be supplied FOC by the customer

21-Apr-11
1 No. 1 1 1 1 No. 1 1 1 1 No. 1 1 1 1 No. 1 1 1 No. No. No. No. No. No. No. No. No. No. No. No.

PAGE 4 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

ROLLING MILL SCALE PIT MCC-2

No.
Qty. 1 3 3 1 1 3 4 1

1
Unit No. Nos. Nos. No. No. Nos. Nos. No.

Sr.No Description INCOMER MCCB 400A TPN with thermal megnetic release 50KA with E/F Indication Lamp R,Y,B On-Off-Trip Indication Multifunction meter Voltmeter 0-500A with ASS Digital Metering Resin cast CTs 400/5A, 10VA, Class-1 Control MCB 6A SP Neutral Link Main bus bar aluminium 500 Amps TPN 50Hz, 50KA for 1 Second CONTROL TRANSFORMER Control Transformer 415/220V AC 5KVA Control On indication light MCB 25A DP Selector Switch 25A OUTGOING Rolling Mill Scale -----------------------75KW S/D MCCB 160A TP with thermal megnetic release 50KA with E/F Contactor 205A TP Contactor 110A TP Over load relay 70-95A Ammeter 200/800/5A Digital Metering CT 200/5A Star / Delta timer On-Off-Trip Indication Start-Stop push button Control MCB 6A SP Neutral Link Scal Pit Feeder MCCB 63A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Spare Feeder MCCB 160A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Spare Feeder MCCB 63A TP with thermal megnetic release 50KA with E/F On indication light Control fuse 2A Level Control Relay Compartment Approx50 I/Os (DI/ AI) for level control cold/ hot wells through pumps & valves.PLC I/Os not in scope of supply of Gemco. To be supplied FOC by the customer

2 1 4 2 4 Nos. 4 8 4 4 4 12 4 12 8 4 4 1 No. 1 1 1 1 No. 1 1 1 1 No. 1 1 1

Nos. No. Nos. Nos.

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. No. No. No. No. No. No. No. No. No.

LOCAL PUSH BUTTON STATION

Nos.

50

Sr.No -

Description Wall Mounted enclosure, Protection IP54 Strat-Stop Push Button Type Emergency Push Button

Qty. 2 1

Unit Nos. No.

PAGE 5 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

MLDB (Main Lighting Distribution)


Description

No.
Qty. 1 3 3 1 1 1 3 4 1

1
Unit No. Nos. Nos. No. No. No. Nos. Nos. No.

Sr.No INCOMER

ACB EDO 630A 3Pole , microprocessor based shunt trip with O/C & E/F, short ckt, high set release (with ON indication), Isc=50kA Indication Lamp R,Y,B On-Off-Trip Indication Multifunction meter Ammeter 600/5A with ASS Digital Voltmeter 0-500A with ASS Digital Metering Resin cast CTs 600/5A, 10VA, Class-1 Control MCB 2A Neutral Link Main bus bar aluminium 700 Amps TPN 50Hz, 50KA for 1 Second OUTGOING LDB-1-5 Feeder MCCB 320A TP with thermal megnetic release 25KA with E/F On Indication Light Control Fuse 2A Spare Feeder MCCB 320A TP with thermal megnetic release 25KA with E/F On Indication Light Control Fuse 2A Spare Feeder MCCB 63A TP with thermal megnetic release 25KA with E/F On Indication Light Control Fuse 2A Aux. Supply-1-2 MCCB 63A TP with thermal megnetic release 25KA with E/F On Indication Light MCB 20A DP Aux. Supply-3 MCCB 100A TP with thermal megnetic release 25KA with E/F On Indication Light MCB 32A DP

5 Nos. 5 5 5 2 Nos. 2 2 2 1 No. 1 1 1 2 Nos. 2 2 12 1 No. 1 1 6 Nos. Nos. Nos. Nos. Nos. Nos. No. No. No. Nos. Nos. Nos. Nos. Nos. Nos.

LDB-1

QTY:
Qty. 1 3 3

1
Unit No. Nos. Nos.

Sr.No Description INCOMER MCCB 320A TP with thermal megnetic release 25KA with E/F Indication Light R,Y,B Control Fuse 2A Main bus bar aluminium 400 Amps TPN 50Hz, 25KA for 1 Second OUTGOING

Feeder for SLDB-1, 10, 11, 12 & Spare MCB 100A TPN

8 Nos. 8 Nos.

PAGE 6 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

LDB-2

QTY:
Qty. 1 3 3

1
Unit No. Nos. Nos.

Sr.No Description INCOMER MCCB 320A TP with thermal megnetic release 25KA with E/F Indication Light R,Y,B Control Fuse 2A Main bus bar aluminium 400 Amps TPN 50Hz, 25KA for 1 Second OUTGOING Feeder for SLDB-2, 3, 4, 21 & Spare MCB 100A TPN

6 Nos. 6 Nos.

LDB-3

QTY:
Qty. 1 3 3 1 3 3 1

1
Unit No. Nos. Nos. No. Nos. Nos. No.

Sr.No Description INCOMER-1 MCCB 400A TP with thermal megnetic release 36KA with E/F Indication Light R,Y,B Control Fuse 2A INCOMER-2 MCCB 400A TP with thermal megnetic release 36KA with E/F Indication Light R,Y,B Control Fuse 2A Automatic Source Changeover System Controller Main bus bar aluminium 500 Amps TPN 50Hz, 36KA for 1 Second OUTGOING Feeder for SLDB-5, 9, 13, 16, 19 & SPARE MCB 100A TPN 10KA

6 Nos. 6 Nos.

LDB-4

QTY:
Qty. 1 3 3

1
Unit No. Nos. Nos.

Sr.No Description INCOMER MCCB 320A TP with thermal megnetic release 25KA with E/F Indication Light R,Y,B Control Fuse 2A Main bus bar aluminium 400 Amps TPN 50Hz, 25KA for 1 Second OUTGOING Feeder for SLDB-6, 7, 8, 20 & spare MCB 100A TPN 10KA

6 Nos. 6 Nos.

LDB-5

QTY:
Qty. 1

1
Unit No.

Sr.No Description INCOMER MCCB 320A TP with thermal megnetic release 25KA with E/F

Indication Light R,Y,B Control Fuse 2A Main bus bar aluminium 400 Amps TPN 50Hz, 25KA for 1 Second OUTGOING Feeder for SLDB-14, 15, 17, 18 & Spare MCB 100A TPN 10KA

3 3

Nos. Nos.

6 Nos. 6 Nos.

PAGE 7 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

10

SLDB-1 TO 21
Description

QTY:
Qty. 1 3 3 12 Nos. 12

21
Unit No. Nos. Nos.

Sr.No INCOMER MCB 100A TPN 10KA Indication Light R,Y,B Control Fuse 2A OUTGOING Feeder MCB 20A SP

Nos.

11

APDB FOR WELDING SOCKET

QTY:
Qty. 1 3 1 3 3

1
Unit No. Nos. No. Nos. Nos.

Sr.No Description INCOMER MCCB 630A TPN with thermal megnetic release 50KA with E/F Indicating light R,Y,B Multifunction meter Metering CT 600/5A with class:1, 10VA Control fuse 2A Main bus bar aluminium 700 Amps TPN 50Hz, 50KA for 1 Second OUTGOING Feeder for WSDB-1 TO 6 MCCB 320A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Spare MCCB 320A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A

6 Nos. 6 6 6 2 Nos. 2 2 2 Nos. Nos. Nos. Nos. Nos. Nos.

12

WSDB-1 TO 6

QTY:
Qty. 1 3 3

6
Unit No. Nos. Nos.

Sr.No Description INCOMER MCCB 320A TPN with thermal megnetic release 50KA with E/F Indication Light R,Y,B Control Fuse 2A Main bus bar aluminium 400 Amps TPN 50Hz, 50KA for 1 Second OUTGOING SFU Feeder SFU 125A TPN On Indication Light Control Fuse 2A

7 Nos. 7 7 7 Nos. Nos. Nos.

13

WPPRB-1 TO 30
Description

QTY:
Qty. 1 3 3 2

30
Unit No. Nos. Nos. Nos. PAGE 8 OF 14

Sr.No INCOMER SFU 125A TPN Indication Light R,Y,B Control Fuse 2A OUTGOING 63A 5 Pin Socket with Plug

GCL/AFL-Nigeria/21-25

21-Apr-11

14

LABORATORY POWER DISTRIBUTION BOARD

QTY:
Qty. 1 3 1 3 3

1
Unit No. Nos. No. Nos. Nos.

Sr.No Description INCOMER MCCB 250A TPN with thermal megnetic release 50KA with E/F Indicating light R,Y,B Multifunction meter Metering CT 250/5A with class:1, 10VA Control fuse 2A Main bus bar aluminium 300 Amps TPN 50Hz, 50KA for 1 Second OUTGOING Feeder for Machine-1-5 MCCB 32A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Machine-6-9 MCCB 16A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for AC Supply MCCB 32A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Lightinh Supply MCCB 32A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Spare MCCB 32A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Spare MCCB 16A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A

5 Nos. 5 5 5 4 Nos. 4 4 4 1 No. 1 1 1 1 No. 1 1 1 3 No. 3 3 3 2 No. 2 2 2 Nos. Nos. Nos. Nos. Nos. Nos. No. No. No. No. No. No. Nos. Nos. Nos. Nos. Nos. Nos.

PAGE 9 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

15

WORKSHOP POWER DISTRIBUTION BOARD

QTY:
Qty. 1 3 1 3 3

1
Unit No. Nos. No. Nos. Nos.

Sr.No Description INCOMER MCCB 630A TPN with Therma megnetic relrease 50KA with E/F Indicating light R,Y,B Multifunction meter Metering CT 600/5A with class:1, 10VA Control fuse 2A Main bus bar aluminium 700 Amps TPN 50Hz, 50KA for 1 Second OUTGOING Feeder for Machine-1, 2 MCCB 125A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Machine-3, 4 MCCB 63A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Machine-5-8 MCCB 32A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Machine-9, 10 MCCB 20A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Machine-11, 12 MCCB 16A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder MCCB 63A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Machine-13, 14 MCB 10A DP 10KA Feeder for Machine-15, 16 MCB 20A DP 10KA Feeder for Machine-17, 18

2 2 2 2 2 2 4 4 4 2 2 2 2 2 2 2 2 2 2 2

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

MCB 32A DP 10KA Feeder for Machine-19 MCCB 125A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Feeder for Machine-20 MCCB 63A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Spare MCCB 63A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A Spare MCCB 125A TPN with thermal megnetic release 50KA with E/F On Indication Light Control Fuse 2A

2 1 1 1 1 1 1 2 2 2 1 1 1

Nos. No. No. No. No. No. No. Nos. Nos. Nos. No. No. No. PAGE 10 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

16

AIR CONDITIONER POWER DISTRIBUTION BOARD

QTY:
Qty. 1 3 1 3 3

1
Unit No. Nos. No. Nos. Nos.

Sr.No Description INCOMER MCCB 630A TPN with thermal megnetic release 50KA with E/F Indicating light R,Y,B Multifunction meter Metering CT 600/5A with class:1, 10VA Control fuse 2A Main bus bar aluminium 700 Amps TPN 50Hz, 50KA for 1 Second OUTGOING Feeder for MCB MCB 20A TP DP

122

Nos.

17
Sr.No -

JUNCTION BOXES
Description Junction Boxes (24 Terminals 2.5mm2) Junction Boxes (12 Terminals 2.5mm2) Junction Boxes (8 Terminals 2.5mm2) Junction Boxes (4 Terminals 2.5mm2) Qty. 100 100 200 400 Unit Nos. Nos. Nos. Nos.

18

AIR DRYER & ph UNIT INSTALLED LOAD MCC-3

QTY:
Qty. 1 3 1 1 3 3

1
Unit No. Nos. Nos. No. Nos. Nos.

Sr.No Description INCOMER MCCB 400A TPN with Therma megnetic relrease 50KA with E/F Indicating light R,Y,B On Indication Light Ammeter 0-400A Metering CT 400/800/5A with class:1, 10VA Control fuse 2A Main bus bar aluminium 400 Amps TPN 50Hz, 50KA for 1 Second OUTGOING feeder for pH Unit & Ro Plant MCCB 125A TPN with thermal megnetic release 50KA

1 No 1 Nos.

On Indication Light Control Fuse 2A Feeder for Borewell Pump-1-3 MCCB 63A TPN with thermal megnetic release 50KA with On Indication Light Control Fuse 2A Starter for 5.5KW Sump Pum-1 & 2 MPCB 10-16A TP Contactor 12A TP On Indication Light Start-Stop Push Button Control Fuse 2A Starter for 7.5KW Sump Pum-3 & 4 MPCB 10-16A TP Contactor 18A TP On Indication Light Start-Stop Push Button Control Fuse 2A

1 1 3 Nos 3 3 3 2 Nos 2 2 2 4 2 2 Nos 2 2 2 4 2

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. PAGE 11 OF 14

GCL/AFL-Nigeria/21-25
Feeder for Spare MCCB 63A TPN with thermal megnetic release 50KA MCB 10A DP MCB 20 DP MCB 32A DP Feeder for Dryer-1-3 Supply MCCB 32A TPN with thermal megnetic release 50KA On Indication Light Control Fuse 2A Spare MCCB 32A TPN with thermal megnetic release 50KA On Indication Light Control Fuse 2A Spare MCCB 100A TPN with thermal megnetic release 50KA On Indication Light Control Fuse 2A Spare MCCB 63A TPN with thermal megnetic release 50KA On Indication Light Control Fuse 2A Spare MCCB 160A TPN with thermal megnetic release 50KA On Indication Light Control Fuse 2A Spare MCCB 125A TPN with thermal megnetic release 50KA On Indication Light Control Fuse 2A Spare MCCB 25A TPN with thermal megnetic release 50KA On Indication Light Control Fuse 2A Spare MCCB 16A TPN with thermal megnetic release 50KA On Indication Light Control fuse 2A

21-Apr-11
1 No 1 2 2 2 3 Nos 3 3 3 2Nos 2 2 2 2Nos 2 2 2 2Nos 2 2 2 1No 1 1 1 1No 1 1 1 2Nos 2 2 2 2Nos 2 2 2 Nos. Nos. Nos. Nos. Nos. Nos. No. No. No. No. No. No. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. No. Nos. Nos. Nos.

19

Thermistor Relay Box

QTY:
Qty. 1 1 1 1

1
Unit No. No. No. No.

Sr.No Description TRB-1 for Roughing Mill Motor - 5 Relay (400(H) X 600(W) X 200(D) TRB-2 for Intermediate Mill - 8 Relay (400(H) X 750(W) X 200(D) TRB-3 for Finishing Mill Line-A -8 Relay (400(H) X 750(W) X 200(D) TRB-4 for Finishing Mill Line-B - 8 Relay (400(H) X 750(W) X 200(D) Thermistor relays to be supplied FOC by the Customer.

PAGE 12 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

20
Sr.No -

RECOMMENDED SPARES FOR 2 YEAR


Description MCCB 630A TP with thermal megnetic release 50KA with E/F MCCB 160A TP with thermal megnetic release 50KA with E/F SFU 125A TPN MPCB 10-16A TP MCB 100A TPN MCB 32A DP MCB 25A DP MCB 20 DP MCB 10A DP MCB 6A SP MCB 2A SP Control Fuse 2 Amps Contactor 45A TP Contactor 18A TP Contactor 12A TP Auxiliary Contactor Over load relay 95-120A Over load relay 70-95A Over load relay 32-50A Over load relay 22-32A Over load relay 16-25 Multifunction meter Power factor meter Power Factor Transducer Ammeter 32005A with ASS Digital Ammeter 1000/5A with ASS Digital Ammeter 250/5A Digital Ammeter 0-50/200A Digital Ammeter 40/5A Digital Voltmeter 0-500A Digital Star / Delta timer Mechanical lock (Castle lock) Under Voltage Release 220VAC Red, Blue, Green, Amber lamps Red-Green Push button 63A 5 Pin Socket with Plug Neutral Link

SET
Qty. 1 1 1 2 2 2 2 2 4 6 6 12 1 2 2 5 1 1 1 3 1 2 2 2 1 1 1 1 1 2 2 2 2 20 10 1 5

1
Unit No. No. No. No. No. No. No. No. No. Nos. Nos. Nos. No. Nos. Nos. Nos. No. No. No. Nos. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.

PAGE 13 OF 14

GCL/AFL-Nigeria/21-25

21-Apr-11

21
Sr.No -

SPARES FOR COMMISSIONING


Description MCB 20 DP MCB 10A DP MCB 6A SP MCB 2A SP Contactor 45A TP Contactor 18A TP Contactor 12A TP Auxiliary Contactor Over load relay 16-25 Multifunction meter Power factor meter Power Factor Transducer Ammeter 32005A Digital Ammeter 1000/5A Digital Ammeter 250/5A Digital Ammeter 100/200/5A Digital Ammeter 0-50/200A Digital Ammeter 40/5A Digital Voltmeter 0-500A Digital Star / Delta timer Mechanical lock (Castle lock) Under Voltage Release 220VAC Red, Blue, Green, Amber lamps Red-Green Push button 63A 5 Pin Socket with Plug Neutral Link

SET
Qty. 1 2 2 3 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 5

1
Unit No. No. Nos. Nos. No. Nos. Nos. Nos. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. No.

PAGE 14 OF 14

Unit Price 309375 200 200 10630 5000 10000 2500 2500 800 80 80 146910 200 200 10630 5000 10000 2500 2500 800 80 80

Total Price 309375.00 600.00 600.00 10630.00 5000.00 10000.00 2500.00 2500.00 2400.00 320.00 80.00 146910.00 600.00 600.00 10630.00 5000.00 10000.00 2500.00 2500.00 2400.00 320.00 80.00

12000 200 470 500

24000.00 200.00 1880.00 1000.00

750 4000 2100 155

3750.00 12000.00 6300.00 465.00

22195 24100 10350 3535 2500 1200 2800 200 200 80 80 22195 29200 12300 2500 1200 800 2800 200 200 80 80 11020 4445 3110 2500 800 200 200 155 80 11020 4445 3110 2500 800 200 200 155 80 11020 18500 6030 3110 2500

44390.00 96400.00 20700.00 7070.00 5000.00 7200.00 5600.00 1200.00 800.00 160.00 160.00 88780.00 350400.00 49200.00 10000.00 14400.00 3200.00 11200.00 2400.00 1600.00 320.00 320.00 11020.00 4445.00 3110.00 2500.00 2400.00 600.00 400.00 155.00 80.00 33060.00 13335.00 9330.00 7500.00 7200.00 1800.00 1200.00 465.00 240.00 11020.00 37000.00 6030.00 3110.00 2500.00

800 2800 200 200 155 80 11020 200 80 186525 155 200 10630 1200 29170 200 80 12325 200 80 11020 200 80 11020 200 80 11020 7630 2790 2500 800 200 200 155 80 29170 200 80 11020 200 80 32810 200

2400.00 2800.00 600.00 400.00 155.00 80.00 11020.00 200.00 80.00 186525.00 155.00 600.00 10630.00 3600.00 29170.00 200.00 80.00 36975.00 600.00 240.00 11020.00 200.00 80.00 22040.00 400.00 160.00 11020.00 7630.00 2790.00 2500.00 2400.00 600.00 400.00 155.00 80.00 87510.00 600.00 240.00 11020.00 200.00 80.00 32810.00 200.00

80

80.00

29170 200 80 22195 200 80 11020 200 80 11020 200 80

29170.00 200.00 80.00 22195.00 200.00 80.00 11020.00 200.00 80.00 11020.00 200.00 80.00

Switch Gear Cost 2009390.00

Fabrication Cost 611,323

Wiring Cost 24,000

Bus Bar Cost 354,498

Direct Labour Cost 34,510

Unit Price 29170 200 200 10630 2500 1200 80 80

Total Price 29170.00 600.00 600.00 10630.00 2500.00 3600.00 320.00 80.00

12000 200 470 500

24000.00 200.00 1880.00 1000.00 0.00 58120.00 161600.00 41400.00 12440.00 10000.00 9600.00 11200.00 2400.00 1600.00 620.00 320.00 11020.00 200.00 80.00 14530.00 200.00 80.00 11020.00 200.00 80.00

14530 20200 10350 3110 2500 800 2800 200 200 155 80 11020 200 80 14530 200 80 11020 200 80

Switch Gear Cost 421290.00

Fabrication Cost 75,476

Wiring Cost 8,000

Bus Bar Cost 29,933

Direct Labour Cost 14,508

Unit Price 200 200

Total Price 400.00 200.00 Switch Gear Cost

600.00

Unit Price 137950 200 200 10630 2500 2500 800 80 80

Total Price 137950.00 600.00 600.00 10630.00 2500.00 2500.00 2400.00 320.00 80.00

29170 200 80 29170 200 80 11020 200 80 11020 200 470 11020 200 470

145850.00 1000.00 400.00 58340.00 400.00 160.00 11020.00 200.00 80.00 22040.00 400.00 5640.00 11020.00 200.00 2820.00 Switch Gear Cost

417150.00

Fabrication Cost 104,885

Wiring Cost 8,000

Bus Bar Cost 46,611

Direct Labour Cost 9,828

Unit Price 29170 200 80

Total Price 29170.00 600.00 240.00

7500

60000.00 Switch Gear Cost 90010.00

Fabrication Cost 12658

Wiring Cost 5000

Bus Bar Cost 12536

Direct Labour Cost 1311

Unit Price 29170 200 80

Total Price 29170.00 600.00 240.00

7500

45000.00 Switch Gear Cost 75010.00

Fabrication Cost 12658

Wiring Cost 5000

Bus Bar Cost 12536

Direct Labour Cost 1311

Unit Price 29170 200 80 29170 200 80 190130

Total Price 29170.00 600.00 240.00 29170.00 600.00 240.00 190130.00

7500

45000.00 Switch Gear Cost 295150.00

Fabrication Cost 17426

Wiring Cost 7000

Bus Bar Cost 12536

Direct Labour Cost 1967

Unit Price 29170 200 80

Total Price 29170.00 600.00 240.00

7500

45000.00 Switch Gear Cost 75010.00

Fabrication Cost 12658

Wiring Cost 5000

Bus Bar Cost 12536

Direct Labour Cost 1311

Unit Price 29170

Total Price 29170.00

200 80

600.00 240.00

7500

45000.00 Switch Gear Cost 75010.00

Fabrication Cost 12658

Wiring Cost 5000

Bus Bar Cost 12536

Direct Labour Cost 1311

Unit Price 7500 200 80

Total Price 7500.00 600.00 240.00

155

1860.00 Switch Gear Cost 10200.00

Fabrication Cost 3540

Wiring Cost 2500

Bus Bar Cost 1199

Direct Labour Cost 581

Unit Price 32810 200 10630 800 80

Total Price 32810.00 600.00 10630.00 2400.00 240.00

29170 200 80 29170 200 80

175020.00 1200.00 480.00 58340.00 400.00 160.00 Switch Gear Cost 282280.00

Fabrication Cost 38804

Wiring Cost 1500

Bus Bar Cost 40471

Direct Labour Cost 4563

Unit Price 29170 200 80

Total Price 29170.00 600.00 240.00

5005 200 80

35035.00 1400.00 560.00 Switch Gear Cost

Fabrication Cost

Wiring Cost

Bus Bar Cost

Direct Labour Cost

67005.00

41141

1500

15246

4038

Unit Price 5005 200 80 800

Total Price 5005.00 600.00 240.00 1600.00 Switch Gear Cost 7445.00 Fabrication Cost 2625 Wiring Cost 1600 Bus Bar Cost 3534 Direct Labour Cost 403

Unit Price 22195 200 10630 800 80

Total Price 22195.00 600.00 10630.00 2400.00 240.00

11020 200 80 11020 200 80 11020 200 80 11020 200 80 11020 200 80 11020 200 80

55100.00 1000.00 400.00 44080.00 800.00 320.00 11020.00 200.00 80.00 11020.00 200.00 80.00 33060.00 600.00 240.00 22040.00 400.00 160.00 Switch Gear Cost 216865.00

Fabrication Cost 59689

Wiring Cost 14800

Bus Bar Cost 14279

Direct Labour Cost 7371

Unit Price 32810 200 10630 800 80

Total Price 32810.00 600.00 10630.00 2400.00 240.00

12385 200 80 11020 200 80 11020 200 80 11020 200 80 11020 200 80 11020 200 80 470 470

24770.00 400.00 160.00 0.00 22040.00 400.00 160.00 0.00 44080.00 800.00 320.00 0.00 22040.00 400.00 160.00 0.00 22040.00 400.00 160.00 0.00 22040.00 400.00 160.00 0.00 940.00 0.00 940.00 0.00

470 12385 200 80 11020 200 80 11020 200 80 12385 200 80

940.00 0.00 12385.00 200.00 80.00 0.00 11020.00 200.00 80.00 0.00 22040.00 400.00 160.00 0.00 12385.00 200.00 80.00 Switch Gear Cost 269660.00

Fabrication Cost 70183

Wiring Cost 16000

Bus Bar Cost 39487

Direct Labour Cost 9126

Unit Price 32810 200 10630 800 80

Total Price 32810.00 600.00 10630.00 2400.00 240.00

470

57340.00 Switch Gear Cost 104020.00

Fabrication Cost 46181

Wiring Cost 23500

Bus Bar Cost 19992

Direct Labour Cost 6697

Unit Price

Total Price

0.00

Unit Price 29170 200 200 1400 800 80

Total Price 29170.00 600.00 200.00 1400.00 2400.00 240.00 0.00 0.00 8685.00

8685

200 80 7020 200 80 3790 750 200 200 80 3790 990 200 200 80

200.00 80.00 21060.00 600.00 240.00 7580.00 1500.00 400.00 800.00 160.00 7580.00 1980.00 400.00 800.00 160.00

7020 470 470 470 7020 200 80 7020 200 80 7020 200 80 7020 200 80 7020 200 80 7020 200 80 7020 200 80 7020 200 80

7020.00 940.00 940.00 940.00 21060.00 600.00 240.00 14040.00 400.00 160.00 14040.00 400.00 160.00 14040.00 400.00 160.00 7020.00 200.00 80.00 7020.00 200.00 80.00 14040.00 400.00 160.00 14040.00 400.00 160.00 Switch Gear Cost 205575.00

Fabrication Cost 95678

Wiring Cost 13500

Bus Bar Cost 27732

Direct Labour Cost 12482

Unit Price Total Price 4000 4000.00 5000 5000.00 5000 5000.00 5000 5000.00 19000.00 0 0 0 0

Unit Price Total Price 32810 32810.00 14530 14530.00 5005 5005.00 3790 7580.00 7500 15000.00 470 940.00 470 940.00 470 940.00 470 1880.00 155 930.00 155 930.00 80 960.00 4445 4445.00 990 1980.00 750 1500.00 670 3350.00 3535 3535.00 3535 3535.00 2790 2790.00 3110 9330.00 3110 3110.00 10630 21260.00 5000 10000.00 10000 20000.00 2500 2500.00 2500 2500.00 2500 2500.00 2500 2500.00 2500 2500.00 2500 5000.00 2800 5600.00 4000 8000.00 2100 4200.00 200 4000.00 200 2000.00 500 500.00 80 400.00 209480.00

Unit Price Total Price 470 470.00 470 940.00 155 310.00 155 465.00 4445 4445.00 990 990.00 750 750.00 670 3350.00 3110 3110.00 10630 10630.00 5000 5000.00 10000 10000.00 2500 2500.00 2500 2500.00 2500 2500.00 2500 2500.00 2500 2500.00 2500 2500.00 2500 2500.00 2800 2800.00 4000 4000.00 2100 2100.00 200 1200.00 200 1200.00 500 500.00 80 400.00 70160.00

Total Price 3,033,721

Total Price 549,207

Total Price 586,474

Total Price 121,515

Total Price 106,515

Total Price 334079.18

Total Price 106514.84

Total Price 106514.84

Total Price 18020.20

Total Price 367617.35

Total Price

128931.15

Total Price 15607.23

Total Price 313003.67

Total Price 404455.62

Total Price 200390.77

Total Price 354966.51

19000.00

SWG. 1 600630 FABRICATION 14 SWG. ( 300.315 Sq. M ) WEIGHT @ 20 Kg. / Sq. M

18 ROLLING MILL WATER COMPLEX MCC-1

6006.3

COST @ Rs. 100 / Kg.

10693 611323 24000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING STARTER INTERLOCKING 2000 1000 5000 2 10 2

354498

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 3500 3500 3500 1000 250 1600 400 125 9.4 13.2 2.5 2.5 15 2.5 17.5 25

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER ACB 3200A I/C-1 ACB 1000A I/C-2 STARTER ACB MCCB MCCB

ALUMINIUM

EARTH BUSBAR LABOUR

875

3.00

34510

BUSBAR LABOUR

230

150 TOTAL

2 72105 FABRICATION

ROLLING MILL SCALE PIT MCC-2

14 SWG. ( 36.0525 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 721.05

COST @ Rs. 100 / Kg.

3371 75476 8000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING 8000 1

29933

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 700 700 250 630 175 2.6 4.2 10 2.5 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER STARTER I/C 630A EARTH

BUSBAR LABOUR 14508 BUSBAR LABOUR 73 200 TOTAL 4 101840 FABRICATION 14 SWG. ( 50.92 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 1018.4 MLDB (Main Lighting Distribution)

COST @ Rs. 100 / Kg.

3045 104885 8000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER 2000 1000 1 6

46611

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 700 700 700 0 400 2.8 4.2 2.5 2.5 3.5

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER ACB 630A I/C-1 MCCB 400A I/C-2 MCCB 400A B/C

ALUMINIUM ALUMINIUM

MCCB 320A-6Nos EARTH BUSBAR LABOUR

400 175

15 3.00

9828

BUSBAR LABOUR

66

150 TOTAL

5 12170 FABRICATION 14 SWG. ( 6.085 Sq. M )

LDB-1

WEIGHT @ 20 Kg. / Sq. M

121.7

COST @ Rs. 100 / Kg.

488 12658 5000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER INTERLOCKING 1000 500 0 1 8 1

12536

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 400 400 1 1.8

ALUMINIUM ALUMINIUM

MAIN HR DROPPER

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MCCB 400A I/C-1 MCCB 630A I/C-2 FEEDER 100A X 8 MCCB 100 A-49Nos EARTH BUSBAR LABOUR

400 0 100 0 100

2.5 2.5 15 122.5 3.00

1311

BUSBAR LABOUR

10

125 TOTAL

6 12170 FABRICATION 14 SWG. ( 6.085 Sq. M )

LDB-2

WEIGHT @ 20 Kg. / Sq. M

121.7

COST @ Rs. 100 / Kg.

488 12658 5000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER INTERLOCKING 1000 500 0 1 8 1

12536

BUSBAR

ALUMINIUM

DESCRIPTION ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM MAIN HR DROPPER MCCB 400A I/C-1 MCCB 630A I/C-2 FEEDER 100A X 8 MCCB 100 A-49Nos EARTH BUSBAR LABOUR 1311 BUSBAR LABOUR

SECTIO TPN N Sq. LENGTH MM. 400 400 400 0 100 0 100 1 1.8 2.5 2.5 15 122.5 3.00

10

125 TOTAL

7 16695 FABRICATION 14 SWG. ( 8.3475 Sq. M )

LDB-3

WEIGHT @ 20 Kg. / Sq. M

166.95

COST @ Rs. 100 / Kg.

731 17426 7000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER CONTROLLER 1000 500 2000 1 8 1

12536

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 400 400 400 0 100 0 100 1 1.8 2.5 2.5 15 122.5 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 400A I/C-1 MCCB 630A I/C-2 FEEDER 100A X 8 MCCB 100 A-49Nos EARTH BUSBAR LABOUR

1967

BUSBAR LABOUR

16

125 TOTAL

8 12170 FABRICATION 14 SWG. ( 6.085 Sq. M )

LDB-4

WEIGHT @ 20 Kg. / Sq. M

121.7

COST @ Rs. 100 / Kg.

488 12658 5000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING

METERING FEEDER INTERLOCKING

1000 500 0

1 8 1

12536

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 400 400 400 0 100 0 100 1 1.8 2.5 2.5 15 122.5 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 400A I/C-1 MCCB 630A I/C-2 FEEDER 100A X 8 MCCB 100 A-49Nos EARTH BUSBAR LABOUR

1311

BUSBAR LABOUR

10

125 TOTAL

9 12170 FABRICATION 14 SWG. ( 6.085 Sq. M )

LDB-5

WEIGHT @ 20 Kg. / Sq. M

121.7

COST @ Rs. 100 / Kg.

488 12658 5000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER INTERLOCKING 1000 500 0 1 8 1

12536

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 400 400 400 0 100 0 100 1 1.8 2.5 2.5 15 122.5 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 400A I/C-1 MCCB 630A I/C-2 FEEDER 100A X 8 MCCB 100 A-49Nos EARTH BUSBAR LABOUR

1311

BUSBAR LABOUR

10

125 TOTAL

10 3360 FABRICATION 14 SWG. ( 1.68 Sq. M )

SLDB-1 TO 21

WEIGHT @ 20 Kg. / Sq. M

33.6

COST @ Rs. 100 / Kg.

180 3540 2500

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING DOL STARTER INTERLOCKING 0 2500 0 1 1 1

1199

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 100 100 100 0 0 0 25 0.5 0.5 2 2.5 3.5 30 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 100A I/C-1 MCCB 250A I/C-2 MCCB 250A B/C MCB 20AX12 EARTH BUSBAR LABOUR

581

BUSBAR LABOUR

150 TOTAL

11 37390 FABRICATION

APDB FOR WELDING SOCKET

14 SWG. ( 18.695 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 373.9

COST @ Rs. 100 / Kg.

1414 38804 1500

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING DOL STARTER INTERLOCKING 0 1500 0 2 1 1

40471

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 700 700 700 0 0 400 175 1.3 2.1 2.5 2.5 3.5 20 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 700A I/C-1 MCCB 250A I/C-2 MCCB 250A B/C MCCB 320 A-8Nos EARTH

BUSBAR LABOUR 4563 BUSBAR LABOUR 30 150 TOTAL 12 39890 FABRICATION 14 SWG. ( 19.945 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 398.9 WSDB-1 TO 6

COST @ Rs. 100 / Kg.

1251 41141 1500

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING DOL STARTER INTERLOCKING 0 1500 0 2 1 1

15246

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 400 400 400 0 1.1 2.1 2.5 2.5

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 400A I/C-1 MCCB 250A I/C-2

ALUMINIUM ALUMINIUM ALUMINIUM

MCCB 250A B/C MCCB 125A X 7 EARTH BUSBAR LABOUR

0 125 100

3.5 17.5 3.00

4038

BUSBAR LABOUR

27

150 TOTAL

13 2500 FABRICATION 14 SWG. ( 1.25 Sq. M )

WPPRB-1 TO 30

WEIGHT @ 20 Kg. / Sq. M

25

COST @ Rs. 100 / Kg.

125 2625 1600

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING DOL STARTER INTERLOCKING 0 1600 0 2 1 1

3534

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 200 0.6

ALUMINIUM

MAIN HR

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

DROPPER MCCB 125A I/C-1 MCCB 250A I/C-2 MCCB 250A B/C MCB 63A EARTH BUSBAR LABOUR

200 200 0 0 63 50

0.6 2 2.5 3.5 5 3.00

403

BUSBAR LABOUR

150 TOTAL

14 57405

LABORATORY POWER DISTRIBUTION BOARD FABRICATION 14 SWG. ( 28.7025 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 574.05

COST @ Rs. 100 / Kg.

2284 59689 14800

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER 32A INTERLOCKING 2000 800 0 1 16 1

14279

BUSBAR

ALUMINIUM

DESCRIPTION ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM MAIN HR DROPPER MCCB 250A I/C-1 MCCB 250A I/C-2 MCCB 250A B/C MCCB 32 A-16Nos EARTH BUSBAR LABOUR 7371 BUSBAR LABOUR

SECTIO TPN N Sq. LENGTH MM. 300 300 300 0 0 40 75 2.1 4.2 2.5 2.5 3.5 40 3.00

49

150 TOTAL

15 67355

WORKSHOP POWER DISTRIBUTION BOARD FABRICATION 14 SWG. ( 33.6775 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 673.55

COST @ Rs. 100 / Kg.

2828 70183 16000

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER 32A INTERLOCKING 0 800 0 2 20 1

39487

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 700 700 700 0 0 125 175 2.6 4.2 2.5 2.5 3.5 42.5 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 250A I/C-1 MCCB 250A I/C-2 MCCB 250A B/C MCCB 125A-17Nos EARTH BUSBAR LABOUR

9126

BUSBAR LABOUR

61

150 TOTAL

16 44625

AIR CONDITIONER POWER DISTRIBUTION BOARD FABRICATION 14 SWG. ( 22.3125 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 446.25

COST @ Rs. 100 / Kg.

1556 46181 23500

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING

METERING FEEDER 20A INTERLOCKING

2500 1500 0

1 14 1

19992

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 800 800 800 0 0 20 200 1.3 2.1 2.5 2.5 3.5 35 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 250A I/C-1 MCCB 250A I/C-2 MCCB 250A B/C feeder20 EARTH BUSBAR LABOUR

6697

BUSBAR LABOUR

33

200 TOTAL

18 91810

AIR DRYER & ph UNIT INSTALLED LOAD MCC-3 FABRICATION 14 SWG. ( 45.905 Sq. M ) WEIGHT @ 20 Kg. / Sq. M 918.1

COST @ Rs. 100 / Kg.

3868 95678 13500

ASSEMBLY

@ Rs. 500 / Sq. M.

WIRING METERING FEEDER INTERLOCKING 1500 500 0 1 24 1

27732

BUSBAR DESCRIPTION

ALUMINIUM SECTIO TPN N Sq. LENGTH MM. 400 400 400 0 0 100 100 1.3 2.1 2.5 2.5 3.5 60 3.00

ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM

MAIN HR DROPPER MCCB 400A I/C-1 MCCB 250A I/C-2 MCCB 250A B/C MCCB 100 A-26Nos EARTH BUSBAR LABOUR

12482

BUSBAR LABOUR

83

150 TOTAL

16

14 LENGTH 9400 LXHX3

12

10 VERTICALS 8 LXH 3

OMPLEX MCC-1

HEIGHT DEPTH 2275 64.155 21.84 214.32 300.315 WEIGHT 1200

KG. 600630

H X D X VER's D X L X HOR's Sum (Sq.M Area)

6006.3 230 2657

10693

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

4000 10000 10000 RATES OF WIRING PER SQ FEET AL PER KG 260 105214 147748 27983 7995 11993 12792 22386 9994 AL 0.0123 CU 0.0389 104

8395 RATES OF BUSBAR PER SQ FEET 34510 1024331 RATES OF PANEL PER SQ FEET LENGTH 3100 LXHX3 KG. 72105 H X D X VER's D X L X HOR's Sum (Sq.M Area) 3371 HEIGHT DEPTH 2175 20.2275 6.525 9.3 36.0525 WEIGHT 721.05 73 1040 500 4452 VERTICALS 6 LXH 3 1691

E PIT MCC-2

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

8000

RATES OF WIRING PER SQ FEET AL PER KG 260 5820 9402 7995 5037 1679 AL 0.0123 CU 0.0389

110

RATES OF BUSBAR PER SQ FEET 14508 127917 RATES OF PANEL PER SQ FEET LENGTH 2800 LXHX3 KG. 101840 H X D X VER's D X L X HOR's Sum (Sq.M Area) 3045 HEIGHT DEPTH 2175 18.27 13.05 19.6 50.92 WEIGHT 1000

613

1763 VERTICALS 6 LXH 3

Distribution)

1018.4 66 1601

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

2000 6000

RATES OF WIRING PER SQ FEET AL PER KG 260 6268 9402 5597 0 4477 AL 0.0123 CU 0.0389

122

19188 1679 RATES OF BUSBAR PER SQ FEET 9828 169324 RATES OF PANEL PER SQ FEET LENGTH 1000 LXHX3 KG. 12170 H X D X VER's D X L X HOR's Sum (Sq.M Area) 488 HEIGHT DEPTH 975 2.925 1.56 1.6 6.085 WEIGHT 121.7 10 1207 400 2584 VERTICALS 4 LXH 3 861

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

1000 4000 0

RATES OF WIRING PER SQ FEET AL PER KG 260 1279 2303 AL 0.0123 CU 0.0389

477

3198 0 4797 0 959 RATES OF BUSBAR PER SQ FEET 1311 31505 RATES OF PANEL PER SQ FEET LENGTH 1000 LXHX3 KG. 12170 H X D X VER's D X L X HOR's Sum (Sq.M Area) 488 HEIGHT DEPTH 975 2.925 1.56 1.6 6.085 WEIGHT 121.7 10 1207 400 3003 VERTICALS 4 LXH 3 1320

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

1000 4000 0

RATES OF WIRING PER SQ FEET AL PER KG AL CU

477

260 1279 2303 3198 0 4797 0 959

0.0123

0.0389

RATES OF BUSBAR PER SQ FEET 1311 31505 RATES OF PANEL PER SQ FEET LENGTH 1500 LXHX3 KG. 16695 H X D X VER's D X L X HOR's Sum (Sq.M Area) 731 HEIGHT DEPTH 975 4.3875 1.56 2.4 8.3475 WEIGHT 400

1320

3003 VERTICALS 4 LXH 3

166.95 16 1108

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

1000 4000 2000

RATES OF WIRING PER SQ FEET AL PER KG 260 1279 2303 3198 0 4797 0 959 RATES OF BUSBAR PER SQ FEET 1967 38929 RATES OF PANEL PER SQ FEET LENGTH 1000 LXHX3 KG. 12170 H X D X VER's D X L X HOR's Sum (Sq.M Area) 488 HEIGHT DEPTH 975 2.925 1.56 1.6 6.085 WEIGHT 400 2474 922 AL 0.0123 CU 0.0389

445

VERTICALS 4 LXH 3

121.7 10 1207

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

1000 4000 0

RATES OF WIRING PER SQ FEET AL PER KG 260 1279 2303 3198 0 4797 0 959 RATES OF BUSBAR PER SQ FEET 1311 31505 RATES OF PANEL PER SQ FEET LENGTH 1000 LXHX3 KG. 12170 H X D X VER's D X L X HOR's Sum (Sq.M Area) HEIGHT DEPTH 975 2.925 1.56 1.6 6.085 WEIGHT 400 3003 1320 AL 0.0123 CU 0.0389

477

VERTICALS 4 LXH 3

121.7

488

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

10 1207

1000 4000 0

RATES OF WIRING PER SQ FEET AL PER KG 260 1279 2303 3198 0 4797 0 959 RATES OF BUSBAR PER SQ FEET 1311 31505 RATES OF PANEL PER SQ FEET LENGTH 600 LXHX3 HEIGHT DEPTH 600 1.08 250 3003 1320 AL 0.0123 CU 0.0389

477

21

VERTICALS 2 LXH

KG. 3360

H X D X VER's D X L X HOR's Sum (Sq.M Area)

0.3 0.3 1.68 WEIGHT

33.6 4 914

180

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

0 2500 0

RATES OF WIRING PER SQ FEET AL PER KG 260 160 160 640 0 0 0 240 RATES OF BUSBAR PER SQ FEET 581 7820 RATES OF PANEL PER SQ FEET 2019 460 AL 0.0123 CU 0.0389

645

G SOCKET

LENGTH 1300 LXHX3 KG. 37390 H X D X VER's D X L X HOR's Sum (Sq.M Area) 1414

HEIGHT DEPTH 2175 8.4825 7.6125 2.6 18.695 WEIGHT 500

VERTICALS 7 LXH 3

373.9 30 1276

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

0 1500 0

RATES OF WIRING PER SQ FEET AL PER KG 260 2910 4701 5597 0 0 25584 1679 AL 0.0123 CU 0.0389

49

RATES OF BUSBAR PER SQ FEET 4563 85337 RATES OF PANEL PER SQ FEET LENGTH 1100 LXHX3 KG. 39890 H X D X VER's D X L X HOR's Sum (Sq.M Area) 1251 HEIGHT DEPTH 2275 7.5075 10.2375 2.2 19.945 WEIGHT 500

1480

2805 VERTICALS 9 LXH 3

398.9 27 1528

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

0 1500 0

RATES OF WIRING PER SQ FEET AL PER KG 260 1407 2686 3198 0 AL 0.0123 CU 0.0389

56

0 6996 959 RATES OF BUSBAR PER SQ FEET 4038 61926 RATES OF PANEL PER SQ FEET LENGTH 500 LXHX3 KG. 2500 H X D X VER's D X L X HOR's Sum (Sq.M Area) 125 HEIGHT DEPTH 500 0.75 0.25 0.25 1.25 WEIGHT 25 3 976 250 2300 VERTICALS 2 LXH 3 716

30

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

0 1600 0

RATES OF WIRING PER SQ FEET AL PER KG 260 384 AL 0.0123 CU 0.0389

595

384 1279 0 0 1007 480 RATES OF BUSBAR PER SQ FEET 403 8162 RATES OF PANEL PER SQ FEET LENGTH 2100 LXHX3 KG. 57405 H X D X VER's D X L X HOR's Sum (Sq.M Area) 2284 HEIGHT DEPTH 2175 13.7025 8.7 6.3 28.7025 WEIGHT 574.05 49 1215 500 3035 VERTICALS 8 LXH 3 1464

RIBUTION BOARD

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

2000 12800 0

RATES OF WIRING PER SQ FEET AL PER KG AL CU

301

260 2015 4029 2399 0 0 5117 720

0.0123

0.0389

RATES OF BUSBAR PER SQ FEET 7371 96139 RATES OF PANEL PER SQ FEET LENGTH 2600 LXHX3 KG. 67355 H X D X VER's D X L X HOR's Sum (Sq.M Area) 2828 HEIGHT DEPTH 2175 16.965 7.6125 9.1 33.6775 WEIGHT 500

441

1956 VERTICALS 7 LXH 3

IBUTION BOARD

673.55 61 1154

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

0 16000 0

RATES OF WIRING PER SQ FEET AL PER KG 260 5820 9402 5597 0 0 16989 1679 RATES OF BUSBAR PER SQ FEET 9126 134796 RATES OF PANEL PER SQ FEET LENGTH 1500 LXHX3 KG. 44625 H X D X VER's D X L X HOR's Sum (Sq.M Area) 1556 HEIGHT DEPTH 2075 9.3375 6.225 6.75 22.3125 WEIGHT 500 2216 799 AL 0.0123 CU 0.0389

263

STRIBUTION BOARD

VERTICALS 6 LXH 3

446.25 33 1379

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

2500 21000 0

RATES OF WIRING PER SQ FEET AL PER KG 270 3454 5579 6642 0 0 2325 1993 RATES OF BUSBAR PER SQ FEET 6697 96371 RATES OF PANEL PER SQ FEET LENGTH 3400 LXHX3 KG. 91810 H X D X VER's D X L X HOR's Sum (Sq.M Area) HEIGHT DEPTH 2275 23.205 9.1 13.6 45.905 WEIGHT 500 2878 797 AL 0.0123 CU 0.0389

702

LLED LOAD MCC-3

VERTICALS 8 LXH 3

918.1

3868

SQUARE FEET OF PANELS RATES OF CUBLICLE PER SQ FEET

83 1150

1500 12000 0

RATES OF WIRING PER SQ FEET AL PER KG 260 1663 2686 3198 0 0 19188 996 RATES OF BUSBAR PER SQ FEET 12482 149392 RATES OF PANEL PER SQ FEET 1795 483 AL 0.0123 CU 0.0389

162

V/A/VSS/ASS/RYB HORIZONTALS 19 SWG. 14 20 WEIGHT/ Sq. M

V/A/RYB,KWH

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 6 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 7 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 4 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 4 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 4 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 4 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 4 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 2 SWG.

14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 4 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 4 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 2 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg

Cu=550 Rspkg

HORIZONTALS 6 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 7 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 9 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

HORIZONTALS 8 SWG. 14 20 WEIGHT/ Sq. M

Al-260 Rspkg Cu=550 Rspkg

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