Programming Guideline DOKU v13 en
Programming Guideline DOKU v13 en
Programming Guideline DOKU v13 en
http://www.siemens.com/simatic-programming-guideline
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Table of Contents
Table of Contents
Warranty and Liability ................................................................................................. 2
1
Preface ................................................................................................................ 5
2.1
2.2
2.3
2.4
2.5
2.6
2.6.1
2.6.2
2.6.3
2.6.4
2.6.5
2.7
2.7.1
2.7.2
2.8
2.8.1
2.8.2
2.8.3
2.8.4
2.8.5
2.9
2.9.1
2.9.2
2.9.3
2.9.4
2.10
2.10.1
2.10.2
2.11
2.12
2.13
2.14
3
Introduction ........................................................................................... 7
Terms ................................................................................................... 7
Programming languages ...................................................................... 9
Optimized machine code ...................................................................... 9
Block creation ..................................................................................... 10
Optimized blocks ................................................................................ 11
S7-1200: Setup of optimized blocks................................................... 11
S7-1500: Setup of optimized blocks................................................... 12
Best possible data storage in the processor on S7-1500 .................. 13
Conversion between optimized and non-optimized tags ................... 16
Communication with optimized data .................................................. 17
Block properties .................................................................................. 18
Block sizes ......................................................................................... 18
Number of organization blocks (OB) .................................................. 18
New data types for S7-1200/1500 ...................................................... 19
Elementary data types........................................................................ 19
Date_Time_Long data type ................................................................ 20
Further time data types ...................................................................... 20
Unicode data types ............................................................................. 21
VARIANT data type (only S7-1500) ................................................... 22
Instructions ......................................................................................... 25
CALCULATE ...................................................................................... 25
MOVE instructions .............................................................................. 25
VARIANT instructions (only S7-1500) ................................................ 28
RUNTIME ........................................................................................... 28
Symbolic and comments .................................................................... 29
Programming editor ............................................................................ 29
Comment lines in watch table ............................................................ 30
System constants ............................................................................... 31
User constants ................................................................................... 32
Internal reference ID for controller and HMI tags ............................... 33
STOP mode in the event of errors ..................................................... 35
Table of Contents
3.4.3
3.4.4
3.5
3.6
3.6.1
3.6.2
3.6.3
3.6.4
3.6.5
3.7
3.7.1
3.7.2
3.7.3
3.7.4
3.8
3.9
3.10
3.10.1
3.10.2
3.10.3
3.10.4
3.10.5
3.10.6
3.10.7
3.10.8
4
Introduction ......................................................................................... 86
Terms ................................................................................................. 87
Components of the safety program .................................................... 88
F-runtime group .................................................................................. 89
F signature ......................................................................................... 89
Assigning the PROFIsafe address at the F-I/O .................................. 91
Evaluation of F-I/O ............................................................................. 91
Value status (S7-1500F) .................................................................... 92
Data types .......................................................................................... 93
F-conform PLC data type ................................................................... 93
TRUE/FALSE ..................................................................................... 95
Data exchange between standard program and F program .............. 96
Testing the safety program................................................................. 96
STOP mode in the event of F errors .................................................. 97
Migration of tags ................................................................................. 98
General recommendations for safety ................................................. 98
History............................................................................................................. 101
1 Preface
Preface
Copyright
The new control generation SIMATIC S7-1200 and S7-1500 has an up-to-date
system architecture, and together with the TIA Portal offers new and efficient
options of programming and configuration. It is no longer the resources of the
controller (e.g. data storage in the memory) that are paramount but the actual
automation solution.
This document gives you many recommendations and tips on the optimal
programming of S7-1200/1500 controllers. Some differences in the system
architecture of the S7-300/400, as well as the thus connected new programming
options are explained in an easy to understand way. This helps you to create a
standardized and optimal programming of your automation solutions.
The examples described can be universally used for the controllers S7-1200 and
S7-1500.
Core content of this programming guideline
The following key issues on the TIA Portal are dealt with in this document:
S7-1200/1500 innovations
Programming languages
Optimized blocks
Storage concept
Symbolic addressing
Libraries
1 Preface
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2 S7-1200/1500 Innovations
2.1 Introduction
S7-1200/1500 Innovations
2.1
Introduction
In general, the programming of SIMATIC controllers has stayed the same from
S7-300/400 to S7-1500. There are the familiar programming languages such as
LAD, FBD, STL, SCL or graph and blocks such as organization blocks (OBs),
function blocks (FBs), functions (FCs) or data blocks (DBs). I.e. already created
S7-300/400 programs can be implemented on S7-1500 and already created LAD,
FBD and SCL programs on S7-1200 controller without any problems.
Additionally, there are many innovations that make programming easier for you and
which allow a powerful and storage-saving code.
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2.2
easier to understand,
Terms
STEP 7 V5.x
Symbol table
PLC tags
UDT
VAT table
Watch table
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2.2 Terms
Figure 2-2: Terms associated with tags and parameters
Global DB
FC / FB
1
3
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Term
Note
Description
1.
Tag
2.
Tag value
3.
Actual parameter
4.
Formal parameter
(transfer parameter,
block parameter)
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2.3 Programming languages
2.3
Programming languages
For the programming of a user program, various different programming languages
are available. Each language has its own advantages, which can be variably used,
depending on the application. Every block in the user program can therefore be
created in any programming language.
Table 2-2: Programming languages
Programming language
S7-1200
S7-1500
Ladder (LAD)
Function block diagram (FBD)
Structured control language (SCL)
Graph
Statement list (STL)
Note
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How can the constants be defined under STEP 7 (TIA Portal) in a S7-SCL
program?
http://support.automation.siemens.com/WW/view/en/58065411
2.4
Advantages
All programming languages have the same high performance (with the same
access types)
No reduced performance through additional compiling with an intermediate
step via STL
Properties
The following figure displays the difference of the compilation of S7 programs into
machine code.
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2.5 Block creation
Figure 2-3: Machine code generation with S7-300/400/WinAC and S7-1200/1500
S7-1200/1500
S7-300/400/WinAC
SCL
LAD
FBD
SCL
LAD
FBD
STL
(only S7-1500)
STL
Maschine code
S7-300/400/WinAC
Maschine code
S7-1200/1500
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For S7-300/400/WinAC controllers LAD and FBD programs are first of all
compiled in STL before the machine code is created.
For S7-1200/1500 controllers all programming languages are directly compiled
into machine code.
2.5
Block creation
All blocks such as OBs, FBs and FCs can be programmed directly in the desired
programming language. Thus no source has to be created for SCL programming.
You only select the block, and SCL as programming language. The block can then
be directly programmed.
Figure 2-4: Add new block dialog
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2.6 Optimized blocks
2.6
Optimized blocks
S7-1200/1500 controllers have optimized data storage. In optimized blocks, all tags
are automatically sorted by their data type. The sorting ensures that data gaps
between the tags are minimized and that the tags are stored access-optimized for
the processor.
Non-optimized blocks only exist for reasons of compatibility in S7-1200/1500.
Advantages
The access is always as fast as possible, since the file storage is optimized by
the system and is independent of the declaration.
No danger of inconsistencies due to faulty, absolute accesses since the access
is generally symbolic.
Declaration changes do not lead to access errors since, for example, HMI
accesses are performed symbolically.
Individual tags can be specifically defined as retain.
Memory reserves in the data block make it possible to change the actual
values without any loss (see chapter 3.2.7 Downloading without reinitialization)
2.6.1
Standard block
Bits
Standard
Copyright
No settings in the instance data block are necessary. Everything is set in the
assigned FB (e.g. retentivity).
0
0
B1
X2
X3
3
4
W1
B
y
t
e
s
W2
B1
W1
5
6
Optimized
X1
B
y
t
e
s
Optimized block
Bits
X1
X2
X3
X4
X3
7
8
9
W2
Properties
No data gaps are formed since larger tags are located at the beginning of the
block and smaller ones at the end.
Only the symbolic access exists for optimized blocks.
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2.6 Optimized blocks
2.6.2
Standard
Standard block
Bits
0
Optimized
W1
B1
X2
B
y
t
e
s
X3
3
4
W1
5
6
X1
B
y
t
e
s
Optimized block
Bits
W2
B1
X1
X2
X4
X3
X4
W2
Reserve
Optimized
0
16
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B
y
t
e
s
DW
W
B B B B X X X
Reserve
32
48
64
80
96
DW
102
128
B X X
DW
DW
Reserve
144
1. Structures are stored separately and can thus be copied as one block.
2. Retentive data are stored in a separate area and can be copied as one block.
In the event of a power failure, these data are stored CPU-internally. "MRES"
resets these data to the start values stored in the load memory.
Properties
No data gaps are formed since larger tags are located at the beginning of the
block and smaller ones at the end.
Fast access due the best possible storage in the processor (All tags are stored
in a way so that the processor of the S7-1500 can directly read or write all tags
with just one machine command).
Boolean tags are stored as byte for faster access. The controller therefore
does not have to mask the access.
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2.6 Optimized blocks
Optimized blocks have a memory reserves for reloading in running operation
(see chapter 3.2.7 Downloading without reinitialization).
Only the symbolic access exists for optimized blocks.
2.6.3
Bits
Standard
Conversion for
processor access:
Big Little Endian
1
2
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BYTE
B
y
t
e
s
Optimized block
max. 16MB
REAL
Big-Endian
X
Standard block
max. 64kB
WORD
Big-Endian
Bits
Optimized
3
2
B
y
t
e
s
REAL
0 Little-Endian
1
WORD
0 Little-Endian
BYTE
X
X
Reserve
Optimized block
1.
2.
3.
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2.6 Optimized blocks
Recommendation
Always only use optimized blocks.
The block access is not reset automatically when a block is migrated from a
S7-300/400 controller to a S7-1200/1500. You can change the block access later
on to optimized block access. You need to recompile the program after changing
the block access. If you change the FBs to optimized block access, the assigned
instance data blocks are automatically updated.
Follow the instructions below, in order to set the optimized block access.
Table 2-4: Setting optimized block access
Step
Instruction
1.
2.
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The optimized block accesses for all newly created blocks for S7-1200/1500 is
enabled by default. Block access can be set for OBs, FBs and global DBs. For
instance DBs, the setting depends on the respective FB.
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2.6 Optimized blocks
Step
3.
Instruction
This is where you see all blocks in the program and whether they are optimized
or not. In this overview the Optimized block access status can be conveniently
changed.
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In the two following figures the differences between an optimized and a nonoptimized instance DB can be seen.
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2.6 Optimized blocks
The retentivity of tags of a global DB is defined directly in the global DB. The
default setting is non-retentive.
The retentivity of tags of one instance is defined in the function block (not in the
instance DB).These settings then apply to all instances of this FB.
Optimized block
Non-optimized
block
Symbolic
Indexed (fields)
Slice accesses
AT instruction
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Direct absolute
(Alternatively: VARIANT /
ARRAY with index)
Downloading without
reinitialization
Note
2.6.4
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2.6 Optimized blocks
2.6.5
Compatible
data transfer
(byte stream)
Send CPU
B1
32
39
4F
6D 7A
Receive CPU
FF
Example
A tag with data type PLC (data record) is to be transferred to a CPU.
In the send CPU, the tag is interconnected as actual parameter with the
communication block (TSEND_C).
In the receive CPU, the receive data are assigned to a tag of the same type.
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0A
Note
Any tags or data blocks (derived from PLC data types) can be used as data
records.
Note
It is also possible that the send and receive data are not defined identically:
Send data
Receive data
optimized
-->
not optimized
not optimized
-->
optimized
The controller automatically provides for correct data transmission and storage.
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2.7 Block properties
2.7
Block properties
2.7.1
Block sizes
For S7-1200/1500 controllers the maximum size of blocks was significantly
increased in the main memory.
Table 2-7: Block sizes
Max. size and number
(regardless of the main memory
size)
DB
FC/FB
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FC / FB / DB
S7 -300/400
S7-1200
S7-1500
Max. size
64 kB
64 kB
64 kB (non-optimized)
10 MB (optimized
CPU1518)
Max. number
16.000
65.535
65.535
Max. size
64 kB
64 kB
512 kB
3 MB (optimized
CPU1518)
Max. number
7.999
65.535
65.535
Max. number
4.096 (CPU319)
6.000 (CPU412)
1.024
10.000 (CPU1518)
Recommendation
Use the DBs for S7-1500 controllers as data container of very large data
volumes.
Data volumes of > 64 kB can be stored in an optimized DB (max. size 16 MB)
with S7-1500 controllers.
2.7.2
S7-1200
S7-1500
Benefit
100
100
Modularization of the
user program
Hardware interrupt
50
50
Separator OB possible
for each event
20
Modularization of the
user program
Cyclic interrupt
20
Modularization of the
user program
Time of day
20
Modularization of the
user program
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2.8 New data types for S7-1200/1500
2.8
Note
2.8.1
Size
Value range
USint
8 bit
0 .. 255
SInt
8 bit
-128 .. 127
UInt
16 bit
0 .. 65535
UDInt
32 bit
0 .. 4.3 million
ULInt*
64 bit
LInt*
64 bit
LWord
64 bit
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Size
Value range
Real
-3.40e+38 .. 3.40e+38
Note
-1.79e+308 .. 1.79e+308
The TIA Portal contains the global library Long Functions with a great scope of
instructions for long data types.
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2.8 New data types for S7-1200/1500
Note
2.8.2
Month
Day
Weekday
Hour
Minute
Second
Nanosecond
DTL always reads the current system time. Access to the individual values is
through the symbolic names (e.g. My_Timestamp.Hour)
Advantages
All partial areas (e.g. Year, Month, ) can be addressed symbolically.
Use the new DTL data type instead of LDT and address symbolically (e.g.
My_Timestamp.Hour).
Note
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Recommendation
2.8.3
Size
Value range
LTime
64 bit
LT#-106751d23h47m16s854ms775us808ns
up to
LT#+106751d23h47m16s854ms775us807ns
LTIME_OF_DAY
64 bit
LTOD#00:00:00.000000000
up to
LTOD#23:59:59.999999999
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2.8 New data types for S7-1200/1500
2.8.4
Size
WCHAR
2 bytes
(4 + 2*n) byte
Preset value:
0 ..254 characters
Max. value: 0 ..16382
WSTRING
Value range
WCHAR#a
WSTRING#Hello World!
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Example
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2.8 New data types for S7-1200/1500
2.8.5
VARIANT
Beinhaltet in dem Fall die berprfung
auf die Struktur TCON_IP_v4
Advantages
Integrated type test prevents faulty access.
Due to the symbolic addressing of the variant tags, the code can be read
easier.
Code can be programmed more efficiently and within a shorter time.
Variant pointers are clearly more intuitive than ANY pointers.
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Figure 2-12: VARIANT data type as input parameter for the TSEND_C instruction
Properties
A comparison between ANY and Variant makes the properties apparent.
Table 2-14: Comparison ANY and Variant
ANY
Variant
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2.8 New data types for S7-1200/1500
Recommendation
Only use the VARIANT data type for indirect addressing if the data types are
not determined until the program is running.
Check what you have used the ANY pointer for so far. In many cases, a pointer
is not required (see table below).
Only use the VARIANT data type for indirect addressing if the data types are
not determined until the program is running.
Using data type VARIANT as InOut formula parameter for creating generic
blocks which are independent of the data type of the actual parameters
(see example in this chapter).
Use the VARIANT data type instead of the ANY pointer. Due to the
integrated type test, errors are detected early on. Due to the symbolic
addressing, the program code can be easily interpreted.
Use the Variant instruction, for example, for type recognition (see following
example and Chapter 2.9.3 VARIANT instructions (only S7-1500))
Use the indexed ARRAYs instead of ANY pointer to address ARRAY elements
(see chapter 3.6.2 ARRAY data type and indirect field accesses).
Processing of arrays
e.g. reading, initializing, copying of
elements of the same type
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2.8 New data types for S7-1200/1500
Example
With data type VARIANT it is possible to recognize data types in the user program
and react accordingly. The following code of FC MoveVariant shows a possible
way of programming.
The InOut formal parameter InVar (data type VARIANT) is used to show a tag
independent of the data type.
The data type of the actual parameter is recognized with the Type_Of
instruction.
Using the MOVE_BLK_VARIANT instruction, the tag value is copied to the
different output formal parameters depending on the data type.
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// Move Integer
// Move Real
#MoveVariant := WORD_TO_INT(#NO_CORRECT_DATA_TYPE);
// 80B4: Error code of MOVE_BLK_VARIANT: Data types do
not correspond
END_CASE;
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2.9 Instructions
NOTE
If you want to copy values of not structured VARIANT variables, you can also
use VariantGet instead of MOVE_BLK_VARIANT (see chapter
2.9.3 VARIANT instructions (only S7-1500))
2.9
Instructions
2.9.1
CALCULATE
With the CALCULATE instruction you can carry out mathematical calculations (e.g.
(IN1 + IN2) * IN3) that are independent from the data type. The mathematical
formula is programmed in the formula editor of the instruction.
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Note
For more information refer to the Online Help of the TIA Portal with the
CALCULATE instruction.
Advantages
A mathematical formula only needs one instruction
Time saving due to simple configuration
Properties
Supports bit sequences, integers, floating-point numbers
Supports numerous mathematical functions (all basic arithmetic operations,
trigonometric functions, rounding, logarithm, etc.)
Number of inputs is extendable
Recommendation
Always use the CALCULATE instruction for mathematical calculations instead
of many calls of instructions, such as, e.g. ADD, SUB, etc.
2.9.2
MOVE instructions
STEP 7 (TIA) provides the following MOVE instructions. The instruction
MOVE_BLK_VARIANT for S7-1200/1500 is new.
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2.9 Instructions
Table 2-16: Move instructions
Instruction
MOVE
Typical use
Copy value
Copyright
Copy array
Properties
Copy the content of the parameter at
the IN input to the parameter of the
OUT output.
The parameters at the input and output
must be of the same data type.
The parameters can also be structured
tags (PLC data types).
Copy complete arrays and structures.
MOVE_BLK
Copy several
areas
UMOVE_BLK
Copy array
without
interruption
MOVE_BLK_VARIANT
(only S7-1500)
Copy array
Serialize
(only S7-1500)
Copy structured
data into byte
array
Deserialize
(only S7-1500)
Copy from a
byte array into
one/several
structure/s
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2.9 Instructions
Figure 2-15: Instructions: serialize and deserialize (only S7-1500)
Array[0..7] of Byte
Byte0
Byte1
.
.
.
Byte7
Serialize
Struct3
Struct2
Struct1
Int
Real
Uint
.
.
.
Deserialize
Recommendation
Note
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Note
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2.9 Instructions
2.9.3
Typical use
Properties
MOVE instructions
VariantGet
Read value
VariantPut
Write value
Counting elements
TypeOf()
(only SCL)
TypeOfElements()
(only SCL)
List
CountOfElements
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Compare instructions
Note
2.9.4
For more VARIANT instructions, please refer to the online help of the TIA Portal.
RUNTIME
Using the "RUNTIME" instruction you measure the runtime of the complete
program, single blocks or the command sequences. You can call this instruction in
SCL (S7-1200/S7-1500) and in STL (S7-1500).
Note
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2.10 Symbolic and comments
2.10
2.10.1
Programming editor
Advantages
You can make the code easy to understand and readable for your colleagues with
the use of symbolic names and comments in your program.
The complete symbolic is saved together with the program code during the
download to the controller and allows fast maintenance of the plant when no offline
project is at hand.
Recommendation
Use the comments in the programs in order to improve readability. Network title
comments are visible even if networks are collapsed.
Design the program code in a way so that colleagues can understand the
program straight away.
Example
In the following figure you can see the options for commenting in the LAD editor
(same functionality in FDB).
Figure 2-16: Commenting in the user program (LAD)
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In the following example you can see the extensive options for commenting the
program in the editors.
2
3
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2.10 Symbolic and comments
In the programming languages SCL and STL, it can be commented with // in every
row.
Example
Filling level:= Radius * Radius * PI * height;
// calculation of the filling level for medium tank
Note
2.10.2
Advantages
Recommendation
Always use comment lines and sub-divide your watch table.
Please also comment on the individual tags.
Example
Figure 2-17: Watch table with comment lines
Copyright
For better structuring it is possible to create comment lines in the watch table.
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2.11 System constants
2.11
System constants
For S7-300/400 controllers the identification of hardware and software components
is performed by logic address or diagnostic addresses.
For S7-1200/1500 the identification is by system constants. All hardware and
software components (e.g. interfaces, modules, OBs, ...) of the S7-1200/1500
controllers have their own system constants. The system constants are
automatically created during the setup of the device configuration for the central
and distributed I/O.
Advantages
You can address via module names instead of hardware identification.
Recommendation
Assign function-related module names in order to identify the modules easily
during programming.
In the following example you can see how system constants are used in the user
program.
Figure 2-18: System constants in the user program
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Example
1
3
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Note
Open the Device configuration to quickly find the system constant for each
device.
Note
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2.12
User constants
Using user constants, constant values can be saved. Generally, there are local
constants for OBs, FCs and FBs and global constants for the entire user program
in a controller.
Advantages
User constants can be used for changing constant values globally or locally for
all usage locations.
With user constants, the program can be made more readable.
Properties
Local user constants are defined in the block interface.
Global user constants are defined at PLC tags.
The user program only enables read access to the user constants.
For know-how protected blocks the user constants are not visible.
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2 S7-1200/1500 Innovations
2.13 Internal reference ID for controller and HMI tags
Recommendation
Use the user constants for improved readability of the program and central
changeability of
error codes,
CASE instructions,
conversion factors,
Example
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Note
2.13
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2 S7-1200/1500 Innovations
2.13 Internal reference ID for controller and HMI tags
In the figure below the internal reference to the data is displayed schematically.
Figure 2-21: Internal reference ID for PLC and HMI
HMI_1
PLC_1
PLC Symbol Absolute Internal PLC
name
address reference ID
Note
Access
mode
Connection
with PLC
Motor_1
I0.0
000123
009876
Motor_1
<symbolic
access>
PLC_1
Valve_2
Q0.3
000138
000578
Valve_2
<symbolic
access>
PLC_1
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tag is deleted.
Advantages
You can rewire tags without changing internal relations. The communication
between controller, HMI and drive also remains unchanged.
The length of the symbolic name does not have an influence on the
communication load between controller and HMI.
Properties
If you change addresses of PLC tags, you only have to reload the controller. It is
not necessary to reload the HMI devices, since internally, the system addresses
with the reference IDs (see Figure 2-22: Changing address or adding row).
Figure 2-22: Changing address or adding row
PLC Tags
Motor_1
%I0.0
Changing address
&
PLC
Motor_1
%I2.0
DB Elements
Adding row
&
PLC
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2 S7-1200/1500 Innovations
2.14 STOP mode in the event of errors
2.14
Advantages
There are only three fault situations that put the S7-1200/1500 controllers into the
STOP mode. This makes the programming of the error management clearer and
easier.
Properties
Table 2-18: Responses to errors of S7-1200/1500
Error
S7-1200
S7-1500
1.
RUN
2.
STOP
STOP
3.
Programming errors
RUN
Error OBs:
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OB80 Time error interrupt is called by the operating system when the
maximum cycle time of the controller is exceeded.
OB121 Programming error is called by the operating system when an error
occurs during program execution.
For every error, in addition, an entry is automatically created in the diagnostic
buffer.
Note
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3 General Programming
3.1 Operating system and user program
General Programming
3.1
User
program
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Hardware
Operating
system
OB
Main
cyclic
call
FB
FC
Local
FC
FC
Global
For SIMATIC controllers the user program is always executed cyclically. The
Main cycle OB already exists in the Program blocks folder after a controller was
created in STEP 7. The block is processed by the controller and recalled in an
infinite loop.
3.2
Program blocks
In STEP 7 (TIA Portal) there are all familiar block types from the previous STEP 7
versions:
Organization blocks
Function blocks
Functions
Data blocks
Experienced STEP 7 users will know their way around straight away and new
users can very easily get familiar with the programming.
Advantages
You can give your program a good and clear structure with the different block
types.
Due to a good and structured program you get many function units that can be
multiply reused within a project and also in other projects. These function units
then usually only differ by a different configuration (see chapter
3.2.8 Reusability of blocks).
You project or your plant becomes more transparent. Error states in a plant
can be more easily detected, analyzed and removed. The maintainability of
your plant becomes easier. This is also the case for errors in programming.
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3 General Programming
3.2 Program blocks
Recommendation
Structure your automation task.
Divide the entire function of your plant into individual areas and form subfunction units. Divide these sub function units again into smaller units and
functions. Divide until you get functions that you can use several times with
different parameters.
Specify the interfaces between the function units. Define the unique interfaces
for functionalities that are to be delivered by third party companies.
All organization blocks, function blocks and functions can be programmed with the
following languages:
Table 3-1: Programming languages
Programming language
S7-1200
S7-1500
Ladder (LAD)
Function block diagram (FBD)
Structured control language (SCL)
Graph
3.2.1
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OBs are the interface between the operating system and the user program. They
are called by the operating system and control, e.g. the following processes:
Startup behavior of the controller
Cyclic program processing
Interrupt-controlled program processing
Error handling
Depending on the controller a number of different OB types are available.
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3 General Programming
3.2 Program blocks
Properties
OBs are called by the operating system of the controller.
Several Main OBs can be created in a program. The OBs are processed
sequentially by OB number.
Figure 3-3: Using several Main OBs
User program
Main_1
OB1
Main_y
OB200
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Main_x
OB300
FB
FC
Local
FB
FC
Local
FB
FC
Local
Recommendation
Encapsulate the different program parts which should maybe be replaceable
from controller to controller, into several Main OBs.
Avoid the communication between the different Main OBs. They can then be
used independent from each other. If you nevertheless exchange data
between the individual main OBs, use the global DBs (see chapter 4.2 No bit
memory but global data blocks).
Divide all program parts that belong to each other into folders and store them
for reusability in the project or global library.
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3 General Programming
3.2 Program blocks
Figure 3-4: Storing program parts in order in the project library
Note
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3 General Programming
3.2 Program blocks
3.2.2
Functions (FC)
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FCs are blocks without cyclic data storages. This is why the values of block
parameters cannot be saved until the next call and has to be provided with actual
parameters when called.
Properties
FCs are blocks without cyclic data storages.
Temporary and out tags are undefined when called in non-optimized blocks. In
optimized blocks, the values are always preset to the default value (S7-1500
and S7-1200 Firmware V4). Thus, the resulting behavior is not accidental but
reproducible.
In order to permanently save the data of an FC, the functions of the global data
blocks are available.
FCs can have several outputs.
The function value can be directly reused in SCL in a formula.
Recommendation
Use the functions for continuously recurring applications that are called several
times in different locations of the user program.
Use the option to directly reuse the function value in SCL.
<Operand> := <FC name> (parameter list);
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3 General Programming
3.2 Program blocks
Example
In the following example a mathematical formula is programmed in a FC. The result
of the calculation is directly declared as return value and the function value can be
directly reused.
Table 3-2: Reusing function value
Step
1.
Instruction
Create an FC with the mathematical formula (circular segment) and define the
Return value as the result for the formula.
FC
Call the FC with the circular segment calculation in any block (SCL).
<Operand> := <FC name> (parameter list);
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2.
Note
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3 General Programming
3.2 Program blocks
3.2.3
FBs are blocks with cyclic data storage, in which values are permanently stored.
The cyclic data storage is realized in an instance DB.
Siemens AG 2014 All rights reserved
Copyright
Properties
FBs are blocks with cyclic data storage.
Temporary and out tags are undefined when called in non-optimized blocks. In
optimized blocks, the values are always preset to the default value (S7-1500
and S7-1200 Firmware V4). Thus, the resulting behavior is not accidental but
reproducible.
Static tags keep the value from cycle to cycle
Recommendation
Use the function blocks in order to create subprograms and structure the user
program. A function block can also be called several times in different locations
of the user program. This makes programming of frequently recurring program
parts easier.
If function blocks are applied multiply in the user program, use separate
instances, preferably multi-instances.
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3 General Programming
3.2 Program blocks
3.2.4
Instances
The call of a function block is called instance. The data with which the instance is
working is saved in an instance DB.
Instance DBs are always created according to the specifications in the FB interface
and can therefore not be changed in the instance DB.
Figure 3-8: Structure of the interfaces of an FB
Instance
Input
Output
InOut
The instance DB consists of a permanent memory with the interfaces input, output,
InOut and static. In a volatile memory (L stack) temporary tags are stored. The
L stack is always only valid for one cycle. I.e. temporary tags have to be initialized
in each cycle.
Properties
Instance DBs are always assigned to a FB.
Instance DBs do not have to be created manually in the TIA Portal and are
created automatically when calling an FB.
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Static
Recommendation
Program it in a way so that the data of the instance DB can only be changed by
the appropriate FB. This is how you can guarantee that the block can be used
universally in all kinds of projects.
For further information, please refer to chapter 3.4 Block interfaces as data
exchange.
3.2.5
Multi-instances
With multi-instances called function blocks can store their data in the instance data
block of the called function block. I.e. if another function block is called in a function
block, it saves its data in the instance DB of the higher-level FBs. The functionality
of the called block is thus maintained even if it is transferred.
The following figure shows an FB that uses another FB (IEC Timer). All data is
saved in a multi instance DB. It is thus possible to create a block with an
independent time behavior, for example, a clock generator.
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3 General Programming
3.2 Program blocks
Figure 3-9: Multi-instances
FB
Multi-instance DB
Switch-on
delay call
FB Parameter
FB Statics
TOF_TIME
Advantages
Reusability
Multiple calls are possible
Simple copying of programs
Good options for structuring during programming
Properties
Multi-instances are memory areas within instance DBs.
Recommendation
Use multi-instances in order to
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3 General Programming
3.2 Program blocks
Figure 3-10: Library of the IEC Timer
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Note
3.2.6
Variable data is located in data blocks that are available to the entire user program.
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3 General Programming
3.2 Program blocks
Figure 3-12: Global DB as central data memory
FC
OB
DB
FB
Local
Advantages
Well-structured memory area
High access speed
Properties
All blocks in the user program can access global DBs.
Global DBs are either created via the program editor or according to a
previously created user-defined PLC data type" (see chapter 3.6.3 STRUCT
data type and PLC data types).
Recommendation
Use the global DBs when data is used in different program parts or blocks.
Note
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The structure of the global DBs can be arbitrarily made up of all data types.
3.2.7
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3 General Programming
3.2 Program blocks
Figure 3-13: Downloading without reinitialization
Block
in project
Block in
the controller
Name
Name
Tag1
Tag1
3.4
Tag2
451
Tag3
23
Tag4
Tag4
Tag5
Tag5
Name
Value
Tag1
3.4
Tag2
451
Tag2
Tag3
23
Tag3
Block in
the controller
Value
2
Execute the following steps whilst the controller is in RUN mode.
1. Enable Downloading without reinitialization
2. Insert new defined tags in existing block
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3 General Programming
3.2 Program blocks
Example: Setting memory reserve in block
The following table describes how you can set the memory reserve for the
downloading without reinitializing.
Table 3-3: Setting memory reserve
Step
1.
Instruction
Right-click any optimized block in the project navigator and select Properties.
2.
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2
1
3
1.
2.
3.
Note
You can also set a default value for the size of the memory reserve for new
blocks in the TIA portal.
In the menu bar, navigate to "Options Settings" and then to "PLC programming
General Download without reinitialization.
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3 General Programming
3.2 Program blocks
Example: Downloading without reinitialization
In the following example it is displayed how to download without reinitialization.
Table 3-4 Downloading without reinitialization
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Step
Note
Instruction
1.
2.
3.
Click the Download without reinitialization button and confirm the dialog with
OK
4.
5.
6.
Result:
Actual values of the block remain
Further information can be found in the online help of the TIA Portal under
Loading block extensions without reinitialization.
You will find further information in the following entry:
What options does the S7-1500 provide for downloading data in RUN?
http://support.automation.siemens.com/WW/view/en/76278126
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3 General Programming
3.2 Program blocks
3.2.8
Reusability of blocks
The block concept offers you a number of options to program in a structured and
effective way.
Advantages
Blocks can be used universally in any location of the user program.
Blocks can be used universally in different projects.
When every block receives an independent task, a clear and well-structured
user program is automatically created.
There are clearly fewer sources of errors
Simple error diagnostic possible.
Recommendation
If you want to reuse the block, please note the following recommendations:
Always look at blocks as encapsulated functions. I.e. each block represents a
completed partial task within of the entire user program.
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Access to tags
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3 General Programming
3.2 Program blocks
3.2.9
Copyright
Advantages
Conflicting block numbers, e.g. as a result of copying, automatically deletes the
TIA Portal during compilation.
Recommendation
Activate the automatic numbering of the blocks.
Figure 3-16: Setting in the block
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3 General Programming
3.3 Block interface types
3.3
3.3.1
FC / FB
IN
value: 31
Properties
Each block displays the same behavior with connected parameters
Values are copied when calling the block
3.3.2
Copyright
My_int
value: 31
Figure 3-18: Referencing the value (pointer to data storage of the parameter)
"My_string"
value: 'test'
FC / FB
IN/OUT
Reference to "My_string"
Properties
Each block displays the same behavior with connected parameters
Actual parameters are referenced with the block call
Recommendation
Generally use the InOut interface type for structured tags (e.g. of the ARRAY,
STRUCT, STRING, type) in order to avoid enlarging the required data
memory unnecessarily.
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3 General Programming
3.4 Storage concept
3.4
Storage concept
For STEP 7 there is generally the difference between the global and local memory
area. The global memory area is available for each block in the user program. The
local memory area is only available within the respective block.
3.4.1
Advantages
Program can be made up modularly from ready blocks with partial tasks.
Program is easy to expand and maintain.
Program code is easier to read since there are no hidden cross accesses.
Recommendation
Use the data exchange via the block interfaces (In, Out, InOut), to ensure the
reusability of blocks.
Only use the instance data blocks as local memory for the respective function
block. Other blocks shall not be written into instance data blocks.
Figure 3-19: Avoiding accesses to instance data blocks
FB
Local
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If possible, only use the local tags. This is how the blocks can be used
universally and modularly.
OB
FC
FB
Local
If only the block interfaces are used for the data exchange it can be ensured that
all blocks can be used independent from each other.
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3 General Programming
3.4 Storage concept
Figure 3-20: Block interfaces for data exchange
OB
FC
FB
Local
FB
Local
3.4.2
Global memory
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Memories are called global when they can be accessed from any location of the
user program. There are hardware-dependent memories (e.g. bit memory, timers,
counters, etc.) and global DBs. For hardware-dependent memory areas there is the
danger that the program may not be portable to any controller because the areas
there may already be used. This is why you should use global DBs instead of
hardware-dependent memory areas.
Advantages
User programs can be used universally and independent from the hardware.
The user program can be structured modularly without dividing bit memory
address areas for different users.
Optimized global DBs are clearly more powerful than the bit memory address
area that is not optimized for reasons of compatibility.
Recommendation
Do not use any bit memory and use global DBs instead.
Avoid hardware-dependent memory, such as, for example, clock memory or
counter. Use the IEC counter and timer in connection with multi-instances
instead (see chapter 3.2.5 Multi-instances). The IEC timers can be found under
Instructions Basic Instructions Timer operations.
Figure 3-21: IEC Timers
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3 General Programming
3.4 Storage concept
3.4.3
Local memory
Static tags
Temporary tags
Recommendation
Use the static tags for values that are required for the next cycle.
Use the temporary tags as cache memory in current cycle. The access time for
temporary tags is shorter than for static ones.
Optimized blocks: Temporary tags are initialized in any block call with the
default value (S7-1500 und S7-1200 Firmware V4).
Non-optimized blocks: Temporary tags are undefined for each call of the block.
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Note
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3 General Programming
3.4 Storage concept
3.4.4
Access speed
Non-structured
elementary data type FC
parameter
fast
1
intermediate
Retentive tags
slow
Non-retain tags
1
Temporary tags
1
4
5
5
5
6
Copying between optimized
and non-optimized blocks
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3
Access to optimized DBs
Access to non-optimized
blocks
Retentive FB tags
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3 General Programming
3.5 Retentivity
3.5
Retentivity
In the event of a failure of the power supply, the controller copies the retentive data
with its buffer energy from the controllers work memory to a non-volatile memory.
After restarting the controller, the program processing is resumed with the retentive
data. Depending on the controller, the data volume for retentivity has different
sizes.
Table 3-5: Retentive memory for S7-1200/1500
Usable retentive memory for bit memory,
times, counters, DBs and technology
objects
Controller
CPU 1211C,1212C, 1214C, 1215C, 1217C
10 Kbytes
CPU 1511-1 PN
88 Kbytes
CPU 1513-1 PN
88 Kbytes
472 Kbytes
768 Kbytes
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S7-1500
Retentivity can be set for bit memory, times
and counters
Advantages
Retentive data maintain their value when the controller goes to STOP and back
to RUN or in the event of a power failure and a restart of the controller.
Properties
For elementary tags of an optimized DB the retentivity can be set separately. Nonoptimized data blocks can only be defined completely retentive or non-retentive.
The retentive data can be deleted with the actions "memory reset" or "Reset to
factory settings" via:
Operating switch on the controller (MRES)
Display of the controller
Online via STEP 7 (TIA Portal)
Recommendation
Avoid the setting Set in IDB. Always set the retentive data in the function
block and not in the instance data block.
The Set in IDB setting increases the processing time of the program
sequence. Always either select Non-retain or Retain for the interfaces in the
FB.
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3 General Programming
3.5 Retentivity
Figure 3-23: Program editor (Functions block interfaces)
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3 General Programming
3.6 Symbolic addressing
Figure 3-26: Retentive counter as multi-instance
Copyright
Note
If the retentive memory on the PLC is not sufficient, it is possible to store data in
the form of data blocks that are only located in the load memory of the PLC. The
following entry is described by taking the example of an S7-1200. This
programming also works for S7-1500.
You will find further information in the following entry:
In STEP 7 (TIA Portal), how do you configure data blocks with the "Only store in
load memory" attribute for an S7-1200?
http://support.automation.siemens.com/WW/view/en/53034113
3.6
Symbolic addressing
3.6.1
Advantages
Easier to read programs through symbolic tag names
Automatic update of tag names at all usage locations in the user program
Memory storage of the program data does not have to be manually managed
(absolute addressing)
Powerful data access
No manual optimization for performance or program size reasons required
IntelliSense for fast symbol input
Fewer program errors due to type checking (validity of data types is checked
for all accesses)
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3 General Programming
3.6 Symbolic addressing
Recommendation
Dont bother about the organization of the data storage
Think symbolically. Enter the descriptive name for each function, tag or
data, such as, for example, Pump_boiler_1, heater_room_4, etc. This is how a
generated program can easily be read without requiring many comments.
Give all the tags used a direct symbolic name and define it afterwards with a
right-click.
Example
Table 3-7: Example for creating symbolic tags
Step
Instruction
Open the program editor and open any block.
2.
3.
Right-click next to the block and select Define tag in the context menu.
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1.
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3 General Programming
3.6 Symbolic addressing
Step
4.
Instruction
Define the tag.
There is an elegant method to save time, if you want to define several tags in a
network. Assign all tag names first of all. Then define all tags at the same time with
the dialog of step 4.
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Note
3.6.2
You can indirectly access individual elements in the ARRAY with a runtime tag
(array [index]).
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3 General Programming
3.6 Symbolic addressing
Figure 3-28: Indirect field access
LAD / FBD:
SCL:
Advantages
Simple access since the data type of the ARRAY elements is irrelevant for the
access.
Fast creation and expansion possible
Useable in all programming languages
Properties
Structured data type
Data structure made of fixed number of elements of the same data type
ARRAYs can be created also multi-dimensional
Copyright
Possible indirect access with runtime tag with dynamic index calculation at
runtime
Recommendation
Use ARRAY for indexed accesses instead of pointer (e.g. ANY pointer). This
makes it easier to read the program since an ARRAY is more meaningful with
a symbolic name than a pointer in a memory area.
As run tag use the INT data type as temporary tag for highest performance.
Use the MOVE_BLK instruction to copy parts of an ARRAY into another one.
Use the GET_ERR_ID instruction to catch access errors within the Array.
Note
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3 General Programming
3.6 Symbolic addressing
3.6.3
In comparison to structures, PLC data types are defined across the controller in the
TIA Portal and can be centrally changed. All usage locations are automatically
updated.
PLC data types are declared in the PLC data types folder in the project navigation
before being used.
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Advantages
A change in a PLC data type is automatically updated in all usage locations in
the user program.
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3 General Programming
3.6 Symbolic addressing
Properties
PLC data types always end at WORD limits (see the figures below).
Please consider this system property when ...
using different I/O areas (see chapter 3.6.4 Access to I/O areas with PLC
data types).
Elements
VarByte_0
1st WORD
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Defined size
3 bytes
MyType
VarByte_1
VarByte_2
2nd WORD
Actual size
4 bytes
I/O area
3 bytes
Tag of
PLC data type
Defined size
3 bytes
Actual size
4 bytes
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3 General Programming
3.6 Symbolic addressing
Recommendation
Use the PLC data types to summarize several associated data, such as, e.g.
frames or motor data (setpoint, speed, rotational direction, temperature, etc.)
Always use PLC data types instead of structures for the multiple uses in the
user program.
Use the PLC data types for structuring into data blocks.
Use the PLC data types in order to specify a structure for a data block. The
PLC data type can be used for any number of DBs. You can easily and
conveniently create as many DBs of the same structure and adjust them
centrally on the PLC data type.
Note
In STEP 7 (TIA Portal), how do you apply your own data types (UDT)?
http://support.automation.siemens.com/WW/view/en/67582844
Why should whole structures instead of many single components be transferred
for the S7-1500 when a block is called?
http://support.automation.siemens.com/WW/view/en/67585079
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3 General Programming
3.6 Symbolic addressing
3.6.4
PLC tag
FB call
FB interface
Siemens AG 2014 All rights reserved
3
4
Copyright
2. PLC tag of the type of the created PLC data type and start address of the I/O
data area (%Ix.0 or %Qx.0, e.g., %I0.0, %Q12.0, )
3. Transfer of the PLC tag as actual parameter to the function block
4. Input of the function block is of the type of the created PLC data type
Advantages
High programming efficiency
Easy multiple usability thanks to PLC data types
Recommendation
Use PLC data types for access to I/O areas, for example, to symbolically
receive and send drive telegrams.
Note
Individual elements of a PLC data type of a tag can also be directly accessed in
the user program:
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3 General Programming
3.6 Symbolic addressing
3.6.5
Slice access
For S7-1200/1500 controllers, you can access the memory area of tags of the Byte,
Word, DWord or LWord data type. The division of a memory area (e.g. byte or
word) into a smaller memory area (e.g. Bool) is also called slice. In the figure below
displays the symbolic bit, byte and word accesses to the operands.
Figure 3-34: Slice access
My_B_Variable BYTE
Operands in
blocks, DBs and
E/A/M
My_W_Variable
DWORD
My_DW_Variable
LWORD
My_LW_Variable
Examples
Slice access: My_LW_Variable.%D1
My_DW_Variable.%W1
My_W_Variable.%X0
X
63
B7
B1
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W3
W1
D1
WORD
W0
D0
X X X
2 1 0
Bit by bit
B0
Bit by bit
Word by word
DWord by
DWord
Advantages
High programming efficiency
No additional definition in the tag declaration required
Simple access (e.g. control bits)
Recommendation
Use the slice access rather than AT construct via accessing certain data areas
in operands.
Note
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3 General Programming
3.7 Libraries
3.7
Libraries
With the TIA Portal you can create independent libraries from different project
elements that can be easily reused.
Advantages
Simple storage for the data configured in the TIA Portal:
Recommendations
Create the master copies for easy reusability of blocks, hardware
configurations, HMI images, etc.
Create the types for the system-supported reusability of library elements:
Versioning of blocks
Use the global library for the exchange with other users or as central storage
for the simultaneous use of several users.
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Note
3.7.1
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3 General Programming
3.7 Libraries
The content consists of two storage types each:
"Types"
"Master Copies"
Figure 3-35: Libraries in the TIA Portal
1
3
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Independent library
(4) "Types"
Types are connected with your usage locations in the project. When types
are changed, the usage locations in the project can be updated
automatically.
Supported types are controller blocks (FCs, FBs), PLC data types, HMI
images, HMI faceplates, HMI UDT, scripts).
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3 General Programming
3.7 Libraries
3.7.2
Type concept
The type concept allows the creation of standardized automation functions that you
can use in several plants or machines. The type concept supports you with
versioning and updating functions.
You can use types from the library in the user program. This offers the following
advantages:
Advantages
Central update of all usage locations in the project
Unwanted modifications of usage locations of types are not possible.
The system guarantees that types always remain consistent by hindering
unwanted delete operations.
If a type is deleted, all usage locations in the user program are deleted.
Properties
By using types you can make the changes centrally and update them in the
complete project.
Siemens AG 2014 All rights reserved
User library
Use
without
typification
Master copy
Use
Use
Central update to
newer version
Update
Use V2
Typ V1
with typification
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Use V2
Typ V2
Use V2
3.7.3
HMI
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3 General Programming
3.7 Libraries
3.7.4
Versioning of a block
Instruction
Create a new PLC data type with Add new data type and create some tags.
Later on this is the subordinate type.
2.
Create a new function block with Add new Block. This is the higher-level type.
3.
Define an input tag of the data type you have created. The PLC data type is
therefore subordinate to the function block.
4.
Drag the function block via drag & drop into the Types folder in the project
library.
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1.
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3 General Programming
3.7 Libraries
Step
Instruction
Optionally assign: Type name, version, author and comment and confirm the
dialog with OK.
6.
The subordinate PLC data type is automatically also stored in the library.
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5.
Instruction
Right-click the block in the Project library and select Edit type
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3 General Programming
3.7 Libraries
Step
2.
Instruction
Select which controller is to be used as test environment and confirm the dialog
with OK.
3.
The library view opens. A new version of the block has been created and is now
marked with in test.
4.
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If several controllers in the project use the selected block, a controller has to be
selected as test environment.
In this place you have the option to test the change on the block by loading the
project onto a controller. When you have finished testing the block, continue with
the following steps.
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3 General Programming
3.7 Libraries
Step
Instruction
Click the Release version button.
6.
A dialog box opens. Here you can store a version-related comment. Confirm the
dialog with OK.
5.
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If there are several usage locations of the block in different controllers of the
project, you can update them all at the same time: Update instances in the
project.
If older versions of the element are no longer required you can delete them by
clicking Delete unused type versions from library
7.
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3 General Programming
3.8 Increasing performance with process interrupts
3.8
Event
e.g. falling
edge E6.1
e.g. rising
edge E0.0
Hardware
interrupt
OB40
Hardware
interrupt_1
OBxxx
In the following figure you can see the configuration of a hardware interrupt in the
hardware configuration of a digital input module.
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Advantages
Fast system response to events (rising, falling edge, etc.)
Each event can start a separate OB.
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3 General Programming
3.8 Increasing performance with process interrupts
Recommendation
Use the process interrupts in order to program fast responses to hardware
events.
If the system responses are not fast enough despite programming a process
interrupt, you can still accelerate the responses. Set as small an Input delay
as possible in the module. A response to an event can always only occur if the
input delay has lapsed. The input delay is used for filtering the input signal in
order to, for example, compensate faults such as contact bounce or chatter.
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3 General Programming
3.9 Other performance recommendations
3.9
Recommendation
Note the following recommendations for programming S7-1200/1500 controllers in
order to achieve a high performance:
LAD/FBD: Disable generate ENO for blocks. This avoids tests at runtime.
STL: Do not use registers since address and data registers are only emulated
for compatibility reasons by S7-1500.
Note
How can you improve the performance in STEP 7 (TIA Portal) and in the S71200/S7-1500 CPUs?
http://support.automation.siemens.com/WW/view/en/37571372
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3 General Programming
3.10 SCL programming language: Tips and tricks
3.10
3.10.1
Example
Table 3-11: Easy expanding of the call template
Instruction
1.
Drag an instruction from the library into the SCL program. The editor shows the
complete call template.
2.
Now fill in the required parameter and finish the entry with the Return button.
3.
4.
If you want to edit the complete call later on again, proceed as follows.
Click into the call at any place and then click CTRL+SHIFT+SPACE. You are
now in the Call Template mode. The editor expands the call again. You can
navigate with the TAB button through the parameters.
5.
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Step
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3 General Programming
3.10 SCL programming language: Tips and tricks
3.10.2
3.10.3
Drag the tag via drag & drop to the tag in the program that is to be replaced.
Hold the tag for more than 1 second before releasing it.
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1.
Instruction
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3 General Programming
3.10 SCL programming language: Tips and tricks
3.10.4
Example
CASE #myVar OF
5:
FC5(#myParam);
10,12:
FC10(#myParam);
15:
FC15(#myParam);
0..20:
FCGlobal(#myParam);
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Note
3.10.5
CASE instructions also work with CHAR, STRING data types, as well as with
elements (see example in Chapter 2.8.5 VARIANT data type (only S7-1500)).
Advantages
The compiler can optimize the program better, since it does not know the
number of iterations.
Example
FOR #var := #lower TO #upper DO
#var := #var + 1; // no effect, Compiler -> Warning
END_FOR;
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3 General Programming
3.10 SCL programming language: Tips and tricks
3.10.6
Example
FOR #var := #upper TO #lower BY -2 DO
END_FOR;
If you are defining BY as -2, as in the example, the counter is lowered by 2 in
every iteration. If you omit BY, the default setting for BY is 1
3.10.7
Example
Table 3-13: Easy creation of instances
Step
Instruction
1.
Give the block name a: followed by a "." (dot). The automatic compilation now
shows you the following.
2.
On the top you can see the already existing instances. In addition, you can
directly create a new single instance or multi-instance.
Use the shortcuts "s" or "m" to go directly to the respective entries in the
automatic compilation window.
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If you prefer to work with the keyboard, there is a simple possibility to create
instances for blocks in SCL.
3.10.8
Example
TimeDifference := TimeStamp_1 TimeStamp_2;
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3 General Programming
3.10 SCL programming language: Tips and tricks
The following table summarizes the overloaded operators and which operation is
behind it:
Table 3-14: Overloaded operands for SCL
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Overloaded operand
Operation
ltime + time
T_ADD LTime
ltime + time
T_SUB LTime
ltime + lint
T_ADD LTime
ltime + lint
T_SUB LTime
time + time
T_ADD Time
time + time
T_SUB Time
time + dint
T_ADD Time
time + dint
T_SUB Time
ldt + ltime
ldt + ltime
ldt + time
ldt + time
dtl + ltime
dtl + ltime
dtl + time
dtl + time
ltod + ltime
ltod + ltime
ltod + lint
ltod + lint
ltod + time
ltod + time
tod + time
tod + time
tod + dint
tod + dint
dt + time
T_ADD DT / Time
dt + time
T_SUB DT / Time
ldt ldt
T_DIFF LDT
dtl dtl
T_DIFF DTL
dt dt
T_DIFF DT
date date
T_DIFF DATE
ltod ltod
T_DIFF LTOD
date + ltod
date + tod
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4 Hardware-Independent Programming
4.1 Data types of S7-300/400 and S7-1200/1500
Hardware-Independent Programming
To make sure that a block can be used on all controllers without any further
adjustments, it is important not use hardware-dependent functions and properties.
4.1
Recommendation
Only use the data types that are supported by the controllers on which the
program is to run.
Table 4-1: Elementary data types correspond to standard EN 61131-3
Description
S7-1200
S7-1500
BOOL
BYTE
WORD
DWORD
LWORD
Character type
CHAR (8 bit)
Numerical data
types
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S7 300/400
TIME
DATE
TIME_OF_DAY
S5TIME
LTIME
L_TIME_OF_DAY
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4 Hardware-Independent Programming
4.2 No bit memory but global data blocks
Table 4-2: Data groups that are made up of other data types
Description
Time types
S7 300/400
S7-1200
S7-1500
DT
(DATE_AND_TIME)
DTL
LDT
(L_DATE_AND_TIME)
Character type
STRING
Field
ARRAY
Structure
STRUCT
1)
1)
For S7-1500 the ARRAY data type is limited to 64 bit instead of 16 bit
Table 4-3: Parameter types for formal parameters that are transferred between blocks
Description
Pointer
S7 300/400
S7-1200
S7-1500
POINTER
ANY
1)
VARIANT
Blocks
TIMER
COUNTER
2)
BLOCK_FB
BLOCK_FC
BLOCK_DB
BLOCK_SDB
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VOID
PLC data types
4.2
1)
2)
Advantages
Optimized global DBs are clearly more powerful than the bit memory address
area that is not optimized for reasons of compatibility.
Recommendation
The handling with bit memory (also system and clock memory bits) is
problematic, since every controller has a bit memory address area with a
different size. Do not use bit memory for the programming but always global
data blocks. This is how the program can always be used universally.
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4 Hardware-Independent Programming
4.3 Programming of "clock bits"
4.3
Recommendation
For the programming of clock memory bits, the hardware configuration always has
to be correct.
Use a programmed block as clock generator. Below, you can find a programming
example for a clock generator in the SCL programming language.
Example
The programmed block has the following functions. A desired frequency is
specified. The Q output is a Boolean value that toggles in the desired frequency.
The Countdown output outputs the remaining time of the current state of Q.
If the desired frequency is smaller or equal 0.0, then the output Q = FALSE and
Countdown = 0.0.
FB
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Q [Bool]
0.5
Period: 2 seconds
Frequency [Real]
Countdown [Time]
Note
TRUE
T#0S_703MS
85
5.1
Introduction
Fail-safe S7-1500F CPUs are supported from TIA Portal V13 onward. In these
controllers, standard as well as the fail-safe programming in a device is possible.
For programming the fail-safe user programs, the SIMATIC STEP 7 Safety
(TIA Portal) option package is used.
Figure 5-1: Standard and safety program
S7-1500F
Standard user
program
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Safety program
Advantages
Uniform programming in standard and fail-safe program with an engineering
tool: TIA Portal
Familiar programming in LAD and FBD
Uniform diagnostics and online functions
Note
Fail-safe does not mean that the program contains no errors. The programmer is
responsible for the correct programming logic.
Fail-safe means that the correct processing of the fail-safe user program in the
controller is ensured.
Note
86
5.2
Terms
This document consistently uses the terms with the following meaning.
Table 5-1: Safety terms
Term
Description
The standard user program is the program part,
which is not connected with F programming.
Safety program
(F program,
fail-safe user program)
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5.3
Copyright
1.
2.
User-created F blocks
3.
4.
5.
Compiler blocks
System-generated verification blocks
These run in the background of
the controller and provide for failsafe processing of the safety
program.
These blocks cannot be
processed by the user.
Screen
2
3
4
5
88
5.4
F-runtime group
A safety program is always processed in an F-runtime group with defined cycle. An
F run-time group consists of a Fail-safe organization block which calls a
Main safety block. All user-generated safety functions are called from the
Main safety block.
Advantages
Runtime groups can simply be created and configured in the Safety
Administrator.
F-blocks in the run-time group are automatically created.
Properties
A maximum of two F run-time groups can be created.
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5.5
F signature
Each F component (station, I/O, blocks) has a unique F signature. Using the
F signature it can be quickly detected whether an F device configuration, F blocks
or a complete station still corresponds to the original configuration or programming.
Advantages
Simple and quick comparison of F blocks and F device configurations
Properties
F parameter signature (without address of F-I/O)
F block signature is only changed when the logic in the F block changes.
89
block number,
block interface,
block version.
Example
Figure 5-3: Examples of F signatures
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Note
90
5.6
ET 200MP / ET 200SP
(PROFIsafe address type 2)
Note
Copyright
Advantages
5.7
Evaluation of F-I/O
All of the current states of the respective F-I/O are saved in the F-I/O blocks. In the
safety program the states can be evaluated and processed. The following
differences exist between S7-1500F and S7-300F/400F.
Table 5-4: Tags in the F-I/O DB with S7-300F/400F and S7-1500F
Tag in F-I/O DB or value status
in PAE
ACK_NEC
QBAD
PASS_OUT
QBAD_I_xx *
QBAD_O_xx *
Value status
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5.8
Scenario
QBAD (S7-300F/400F)
FALSE
TRUE
TRUE
FALSE
TRUE
FALSE
FALSE
TRUE
Properties
The value status is entered into the process image of the inputs and outputs.
Channel value and value status of an F-I/O must only be accessed from the
same F run-time group.
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Table 5-5: Differences between Q_BAD (S7-300F/400F) and value status (S7-1500F)
Recommendation
For improved readability you assign the ending _VS, e.g. Tag_In_1_VS as
the symbolic name for the value status.
Example
Position of the value status bits in the process image using the example of an F-DI
8x24VDC HF module.
Table 5-6: Value status bits in the process image using the example of an F-DI 8x24VDC HF
Byte in
the FCPU
x+0
DI7
DI6
DI5
DI4
DI3
DI2
DI1
DI0
x +1
Value
status
for DI7
Value
status
for DI6
Value
status
for DI5
Value
status
for DI4
Value
status
for DI3
Value
status
for DI2
Value
status
for DI1
Value
status
for DI0
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More information about the value status of all ET 200SP modules is available at:
Failsafe CPUs - Manuals
http://support.automation.siemens.com/WW/view/en/87493352/133300
Failsafe I/O modules - Manuals
http://support.automation.siemens.com/WW/view/en/55684717/133300
5.9
Data types
There is an unrestricted scope of data types for the safety programs of the S71500.
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5.10
Type
Size
Value range
BOOL
1 bit
0 .. 1
INT
16 Bit
-32.768 .. 32.767
WORD
16 Bit
-32.768 .. 65.535
DINT
32 bit
TIME
32 bit
T#-24d20h31m23s648ms to
T#+24d20h31m23s647ms
Advantages
A change in a PLC data type is automatically updated in all usage locations in
the user program.
Properties
F-PLC data types are declared and used in the same way as PLC data types.
F-PLC data types can use all data types which are allowed in the safety
program.
Nesting of F-PLC data types within other F-PLC data types is not supported.
In F-PLC data types, standard user programs can be used in the safety
program as well as in the standard user program.
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The structure of the tags of the F-conform PLC data type must match the
channel structure of the F-I/O.
An F-conform PLC data type for an F-I/O with 8 channels is, for example:
8 BOOL tags (channel value)
16 BOOL tags (channel value + value status)
Example
Figure 5-4: Access to I/O areas with F-PLC data types
F-Peripherie
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F-PLC Datentyp
PLC Variable
94
5.11
TRUE/FALSE
If you require TRUE and FALSE signals in the safety programs, there are two
possible cases:
as actual parameter at blocks
as assignment to operations
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Assignments to operations
If you require TRUE or FALSE signals at operations you can create them as in
the figure below.
Use programming language FBD.
Create a BOOL-type dummy tag (here TrueFalse).
Connect the assignments to any operations.
Interconnect the dummy tag to the assignment.
Create a normal connection for TRUE signals.
Negated connections are FALSE signals.
Figure 5-6: TRUE and FALSE signals as assignment to operations
TRUE
FALSE
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5.12
Recommendations
No data exchange via flags (see Chapter 4.2 No bit memory but global data
blocks
)
Concentrate the access between safety program and the standard user
program on two standard DBs.
Figure 5-7: Data exchange between standard safety program
Main
Safety program
FOB_1
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Data buffer
Standard
DataToSafety_DB
Main_Safety
Main_Safety_IDB
DataFromSafety_DB
5.13
96
Copyright
If you still wish to use stop points for testing, you need to deactivate the safety
mode beforehand. This leads to the following errors:
5.14
97
5.15
Migration of tags
Information on migrating safety programs is available at:
http://support.automation.siemens.com/WW/view/en/21064024
5.16
Copyright
Always use one password for the safety program to prevent unauthorized
changes. The password is set in the Safety administration editor.
98
Symbolic programming
99
7 Related Literature
Related Literature
Table 7-1
Topic
Title
\1\
http://support.automation.siemens.com
\2\
http://support.automation.siemens.com/WW
/view/en/81318674
\3\
http://support.automation.siemens.com/WW
/view/en/65601780
\4\
http://support.automation.siemens.com/WW
/view/en/29156492/133300
\5\
S7-1200 Manuals
http://support.automation.siemens.com/WW
/view/en/34612486/133300
\6\
S7-1500 Manuals
http://support.automation.siemens.com/WW
/view/en/56926743/133300
\7\
http://support.automation.siemens.com/WW
/view/en/39644875
\8\
http://support.automation.siemens.com/WW
/view/en/78027451
\9\
http://support.automation.siemens.com/WW
/view/en/86630375
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8 History
History
Table 8-1
Date
V1.0
09/2013
First version
V1.1
10/2013
V1.2
03/2014
New chapter:
2.6.4 Conversion between optimized and non-optimized tags
2.6.5 Communication with optimized data
2.9.2 MOVE instructions
2.9.3 VARIANT instructions (only S7-1500)
3.6.4 Access to I/O areas with PLC data types
Version
Modifications
09/2014
New chapter:
2.8.4 Unicode data types
2.10.2 Comment lines in watch table
2.12 User constants
3.2.9 Auto numbering of blocks
5 STEP 7 Safety in the TIA Portal
Extension of following chapter:
2.7 Block properties
2.8 New data types for S7-1200/1500
2.9 Instructions
2.10 Symbolic and comments
3.6.3 STRUCT data type and PLC data types
3.7 Libraries
Several corrections in different chapter
101