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    Pad Eyes

    Uploaded by

    Rachmad Hidayat
    The document contains calculations for pad eyes used to lift equipment. It evaluates stresses on the lifting lugs, including bending stress, tension stress, and combined stress, to ensure they are below yield values. It also checks shear stress on the pin hole and bearing stress on the pin area. Fillet weld leg sizes are calculated and verified to be sufficient. Pad eye calculations are shown for a toilet, shelter, and skid, with lifting loads and lug dimensions varying in each case.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Pad Eyes

    Uploaded by

    Rachmad Hidayat
    248 views12 pages
    The document contains calculations for pad eyes used to lift equipment. It evaluates stresses on the lifting lugs, including bending stress, tension stress, and combined stress, to ensure they are below yield values. It also checks shear stress on the pin hole and bearing stress on the pin area. Fillet weld leg sizes are calculated and verified to be sufficient. Pad eye calculations are shown for a toilet, shelter, and skid, with lifting loads and lug dimensions varying in each case.

    Original Description:

    design

    Original Title

    PAD EYES

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    © © All Rights Reserved

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    The document contains calculations for pad eyes used to lift equipment. It evaluates stresses on the lifting lugs, including bending stress, tension stress, and combined stress, to ensure they are below yield values. It also checks shear stress on the pin hole and bearing stress on the pin area. Fillet weld leg sizes are calculated and verified to be sufficient. Pad eye calculations are shown for a toilet, shelter, and skid, with lifting loads and lug dimensions varying in each case.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    248 views12 pages

    Pad Eyes

    Uploaded by

    Rachmad Hidayat
    The document contains calculations for pad eyes used to lift equipment. It evaluates stresses on the lifting lugs, including bending stress, tension stress, and combined stress, to ensure they are below yield values. It also checks shear stress on the pin hole and bearing stress on the pin area. Fillet weld leg sizes are calculated and verified to be sufficient. Pad eye calculations are shown for a toilet, shelter, and skid, with lifting loads and lug dimensions varying in each case.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    The document discusses the design and stress calculations of various types of pad eyes used for lifting equipment of different weights.

    Pad eyes are lifting lugs that are welded to equipment for the purpose of lifting and securing loads. They are used to lift toilet units, shelters, and large skids.

    Pad eye design considers factors like material properties, load weight, dynamic factor, number of lugs, welding properties, geometry, and stress angles. Calculations are done to check bending, tension, shear and bearing stresses.

    "PAD EYES CALCULATION for TOILET"

    Equipment erection weight / loads


    Dinamic factor
    Number of Lifting Lug
    Material of Lifting Lug

    W
    C
    n
    Mat'l

    :
    :
    :
    :

    1070 kg
    :
    1.070
    ton
    1.5 ( Assumed for safety )
    2 ( When loading or pulling with 2 points )
    ASTM A-36

    Yield Stress of Lift. Material

    Ys

    25.3105 kg/mm2

    ( According to Std. Matl. Properties )

    Yield Stress of Welding Electrode

    Ye

    49.2142 kg/mm2

    ( Assumed E 70xx electrode are used )

    Allowable Stress of Fillet Weld


    Lifting / Sling Angle
    Side Swing Angle
    Diameter of Pin that which pulling

    Dp

    :
    :
    :
    :

    19.6857
    45
    0
    40

    kg/mm
    Deg.
    Deg.
    mm

    42.18464

    A
    H
    R
    d
    t
    tp
    w1
    w2

    =
    =
    =
    =
    =
    =
    =
    =

    267
    85.9
    58
    38.01
    19
    76.2
    5
    5

    802.5 kg

    2. Lifting Load per X axis, Fx


    Fx = F / tan

    Fx

    802.5 kg

    3. Lifting Load per Y axis, Fy


    Fy = Fx * tan

    Fy

    0.000 kg

    4. Resultant Load of Lug, Fz


    Fz = Sqrt (F2 + Fx2 + Fy2 )

    Fz

    1134.906 kg

    5. Bending Stress on Lug, Sb


    X axis
    Sb-x = Fy * H / ( 1/6 * A * t2 )

    Sb-x

    0.000 kg/mm2

    Y axis
    Sb-y = Fx * H / ( 1/6 * A2 * t )

    Sb-y

    0.305 kg/mm2

    St

    0.524 kg/mm2

    LIFTING LUG STRESS CHECK


    Checking Stress that working to each lug
    1. Load per Lug
    F :
    F = (C * W) / n

    6. Tension Stress on Lug, St


    St = Fz / ( t * 2 * R - d )
    7. Combined Stress
    Sc

    = ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

    < 1,00

    mm
    mm
    mm
    mm
    mm
    mm
    mm
    mm

    Sc

    0.0528

    <

    O.K

    8. Shear Stress on Pin Hole of lug, Ss


    Ss = Fz / ( 2 * t * ( R - d/2 )
    Ss =
    0.7659 kg/mm2
    >
    = 0,4 * Ys
    =
    10.12420 >

    Allowable Shear Stress

    Ss
    0.7659

    O.K

    9. Bearing Stress on Pin Area, Sb-p


    Sb-p = Fz / ( Dp * t )
    Sb-p =

    1.4933 kg/mm2
    >
    = 0,90 * Ys
    =
    22.77945 >

    Allowable Bearing Stress

    Sb-p
    1.4933

    O.K

    WELDING CHECK
    Checking Fillet Weld Leg on Lug
    10. Section Modulus of Fillet Weld, Sw
    Sw = A2 / 3
    Sw

    23763.00 mm2

    11. Bending Force on Lug, Fb


    Fb = Fz * H / Sw
    Fb

    4.1025 kg/mm2

    12. Tension Force on lug, Ft


    Ft = Fz / ( 2 * A )
    Ft

    2.1253 kg/mm2

    13. Combined Force, Fc


    Fc = sqrt ( Fb2 + Ft2 )
    Fc =
    4.6204 kg/mm2
    14. Required Fillet Weld Leg on Lug, W reg
    Wreg = Fc / f
    Wreg =
    0.2347 mm
    Actual Fillet Weld ( w1 )
    Actual Fillet Weld ( w2 )

    =
    =

    5
    5

    >
    >

    0.2347
    0.2347

    O.K
    O.K

    "PAD EYES CALCULATION for SHELTER"


    Equipment erection weight / loads
    Dinamic factor
    Number of Lifting Lug
    Material of Lifting Lug

    W
    C
    n
    Mat'l

    :
    :
    :
    :

    588 kg
    :
    0.588
    ton
    2 ( Assumed for safety )
    1 ( When loading or pulling with 1 points )
    ASTM A-36

    Yield Stress of Lift. Material

    Ys

    25.3105 kg/mm2

    ( According to Std. Matl. Properties )

    Yield Stress of Welding Electrode

    Ye

    49.2142 kg/mm2

    ( Assumed E 70xx electrode are used )

    Allowable Stress of Fillet Weld


    Lifting / Sling Angle
    Side Swing Angle
    Diameter of Pin that which pulling

    Dp

    :
    :
    :
    :

    19.6857
    90
    0
    40

    kg/mm
    Deg.
    Deg.
    mm

    42.18464

    A
    H
    R
    d
    t
    tp
    w1
    w2

    =
    =
    =
    =
    =
    =
    =
    =

    200
    76.05
    58
    38.01
    19
    76.2
    5
    5

    1176 kg

    2. Lifting Load per X axis, Fx


    Fx = F / tan

    Fx

    = 7.20E-014 kg

    3. Lifting Load per Y axis, Fy


    Fy = Fx * tan

    Fy

    0.000 kg

    4. Resultant Load of Lug, Fz


    Fz = Sqrt (F2 + Fx2 + Fy2 )

    Fz

    1176.000 kg

    5. Bending Stress on Lug, Sb


    X axis
    Sb-x = Fy * H / ( 1/6 * A * t2 )

    Sb-x

    0.000 kg/mm2

    Y axis
    Sb-y = Fx * H / ( 1/6 * A2 * t )

    Sb-y

    0.000 kg/mm2

    St

    0.543 kg/mm2

    LIFTING LUG STRESS CHECK


    Checking Stress that working to each lug
    1. Load per Lug
    F :
    F = (C * W) / n

    6. Tension Stress on Lug, St


    St = Fz / ( t * 2 * R - d )
    7. Combined Stress
    Sc

    = ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

    < 1,00

    mm
    mm
    mm
    mm
    mm
    mm
    mm
    mm

    Sc

    0.0358

    <

    O.K

    8. Shear Stress on Pin Hole of lug, Ss


    Ss = Fz / ( 2 * t * ( R - d/2 )
    Ss =
    0.7936 kg/mm2
    >
    = 0,4 * Ys
    =
    10.12420 >

    Allowable Shear Stress

    Ss
    0.7936

    O.K

    9. Bearing Stress on Pin Area, Sb-p


    Sb-p = Fz / ( Dp * t )
    Sb-p =

    1.5474 kg/mm2
    >
    = 0,90 * Ys
    =
    22.77945 >

    Allowable Bearing Stress

    Sb-p
    1.5474

    O.K

    WELDING CHECK
    Checking Fillet Weld Leg on Lug
    10. Section Modulus of Fillet Weld, Sw
    Sw = A2 / 3
    Sw

    13333.33 mm2

    11. Bending Force on Lug, Fb


    Fb = Fz * H / Sw
    Fb

    6.7076 kg/mm2

    12. Tension Force on lug, Ft


    Ft = Fz / ( 2 * A )
    Ft

    2.9400 kg/mm2

    13. Combined Force, Fc


    Fc = sqrt ( Fb2 + Ft2 )
    Fc =
    7.3236 kg/mm2
    14. Required Fillet Weld Leg on Lug, W reg
    Wreg = Fc / f
    Wreg =
    0.3720 mm
    Actual Fillet Weld ( w1 )
    Actual Fillet Weld ( w2 )

    =
    =

    5
    5

    >
    >

    0.3720
    0.3720

    O.K
    O.K

    "PAD EYES CALCULATION"


    Equipment erection weight / loads
    Dinamic factor
    Number of Lifting Lug
    Material of Lifting Lug

    W
    C
    n
    Mat'l

    :
    :
    :
    :

    3000 kg
    :
    3.000
    ton
    2 ( Assumed for safety )
    4 ( When loading or pulling with 4 points )
    ASTM A-36

    Yield Stress of Lift. Material

    Ys

    25.3105 kg/mm2

    ( According to Std. Matl. Properties )

    Yield Stress of Welding Electrode

    Ye

    49.2142 kg/mm2

    ( Assumed E 70xx electrode are used )

    Allowable Stress of Fillet Weld


    Lifting / Sling Angle
    Side Swing Angle
    Diameter of Pin that which pulling

    Dp

    :
    :
    :
    :

    19.6857
    60
    45
    42

    kg/mm
    Deg.
    Deg.
    mm

    42.18464

    A
    H
    R
    d
    t
    tp
    w1
    w2

    =
    =
    =
    =
    =
    =
    =
    =

    1500 kg

    2. Lifting Load per X axis, Fx


    Fx = F / tan

    Fx

    866.0254 kg

    3. Lifting Load per Y axis, Fy


    Fy = Fx * tan

    Fy

    866.025 kg

    4. Resultant Load of Lug, Fz


    Fz = Sqrt (F2 + Fx2 + Fy2 )

    Fz

    1936.492 kg

    5. Bending Stress on Lug, Sb


    X axis
    Sb-x = Fy * H / ( 1/6 * A * t2 )

    Sb-x

    4.677 kg/mm2

    Y axis
    Sb-y = Fx * H / ( 1/6 * A2 * t )

    Sb-y

    0.748 kg/mm2

    St

    1.195 kg/mm2

    LIFTING LUG STRESS CHECK


    Checking Stress that working to each lug
    1. Load per Lug
    F :
    F = (C * W) / n

    6. Tension Stress on Lug, St


    St = Fz / ( t * 2 * R - d )
    7. Combined Stress
    Sc

    = ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

    < 1,00

    125
    45
    41
    19
    20
    5
    5
    5

    mm
    mm
    mm
    mm
    mm
    mm
    mm
    mm

    Sc

    0.4034

    <

    O.K

    8. Shear Stress on Pin Hole of lug, Ss


    Ss = Fz / ( 2 * t * ( R - d/2 )
    Ss =
    1.5369 kg/mm2
    >
    = 0,4 * Ys
    =
    10.12420 >

    Allowable Shear Stress

    Ss
    1.5369

    O.K

    9. Bearing Stress on Pin Area, Sb-p


    Sb-p = Fz / ( Dp * t )
    Sb-p =

    2.3053 kg/mm2
    >
    = 0,90 * Ys
    =
    22.77945 >

    Allowable Bearing Stress

    Sb-p
    2.3053

    O.K

    WELDING CHECK
    Checking Fillet Weld Leg on Lug
    10. Section Modulus of Fillet Weld, Sw
    Sw = A2 / 3
    Sw

    5208.33 mm2

    11. Bending Force on Lug, Fb


    Fb = Fz * H / Sw
    Fb

    16.7313 kg/mm2

    12. Tension Force on lug, Ft


    Ft = Fz / ( 2 * A )
    Ft

    7.7460 kg/mm2

    13. Combined Force, Fc


    Fc = sqrt ( Fb2 + Ft2 )
    Fc =
    18.4374 kg/mm2
    14. Required Fillet Weld Leg on Lug, W reg
    Wreg = Fc / f
    Wreg =
    0.9366 mm
    Actual Fillet Weld ( w1 )
    Actual Fillet Weld ( w2 )

    =
    =

    5
    5

    >
    >

    0.9366
    0.9366

    O.K
    O.K

    "PAD EYES CALCULATION for SKID"


    Equipment erection weight / loads
    Dinamic factor
    Number of Lifting Lug
    Material of Lifting Lug

    W
    C
    n
    Mat'l

    :
    :
    :
    :

    25098 kg
    :
    25.098 ton
    1.5 ( Assumed for safety )
    4 ( When loading or pulling with 4 points )
    ASTM A-36

    Yield Stress of Lift. Material

    Ys

    25.3105 kg/mm2

    ( According to Std. Matl. Properties )

    Yield Stress of Welding Electrode

    Ye

    49.2142 kg/mm2

    ( Assumed E 70xx electrode are used )

    Allowable Stress of Fillet Weld


    Lifting / Sling Angle
    Side Swing Angle
    Diameter of Pin that which pulling

    Dp

    :
    :
    :
    :

    19.6857
    45
    0
    80

    kg/mm
    Deg.
    Deg.
    mm

    A
    H
    R
    d
    t
    tp
    w1
    w2
    tc
    dc

    =
    =
    =
    =
    =
    =
    =
    =
    =
    =

    176
    88
    88
    76
    19
    152.4
    10
    10
    10
    136

    9411.75 kg

    2. Lifting Load per X axis, Fx


    Fx = F / tan

    Fx

    9411.75 kg

    3. Lifting Load per Y axis, Fy


    Fy = Fx * tan

    Fy

    0.000 kg

    4. Resultant Load of Lug, Fz


    Fz = Sqrt (F2 + Fx2 + Fy2 )

    Fz

    = 13310.224 kg

    LIFTING LUG STRESS CHECK


    Checking Stress that working to each lug
    1. Load per Lug
    F :
    F = (C * W) / n

    mm
    mm
    mm
    mm
    mm
    mm
    mm
    mm
    mm
    mm

    5. Bending Stress on Lug, Sb


    X axis
    Sb-x = Fy * H / ( 1/6 * A * ( t + 2tc)2 )

    Sb-x

    0.000 kg/mm2

    Y axis
    Sb-y = Fx * H / ( 1/6 * A2 * ( t + 2tc) )

    Sb-y

    4.114 kg/mm2

    St

    2.370 kg/mm2

    6. Tension Stress on Lug, St


    St = Fz / ( ( t + 2 tc ) * 2 * (( R - d ) + ( dc - d )) )
    7. Combined Stress
    Sc

    = ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

    < 1,00

    Sc

    0.4023

    <

    O.K

    8. Shear Stress on Pin Hole of lug, Ss


    Ss = Fz / 2 * ( t * ( R - d/2 )) + ( 2 * tc * ( dc - d/2 ))
    Ss =
    3.4482 kg/mm2
    >
    = 0,4 * Ys
    =
    10.12420 >

    Allowable Shear Stress

    Ss
    3.4482

    O.K

    9. Bearing Stress on Pin Area, Sb-p


    Sb-p = Fz / ( Dp ( t + 2 tc )
    Sb-p =

    4.2661 kg/mm2
    >
    = 0,90 * Ys
    =
    22.77945 >

    Allowable Bearing Stress

    Sb-p
    4.2661

    O.K

    WELDING CHECK
    Checking Fillet Weld Leg on Lug
    10. Section Modulus of Fillet Weld, Sw
    Sw = A2 / 3
    Sw

    10325.33 mm2

    11. Bending Force on Lug, Fb


    Fb = Fz * H / Sw
    Fb

    113.4394 kg/mm2

    12. Tension Force on lug, Ft


    Ft = Fz / ( 2 * A )
    Ft

    37.8131 kg/mm2

    13. Combined Force, Fc


    Fc = sqrt ( Fb2 + Ft2 )
    Fc =
    119.5756 kg/mm2
    14. Required Fillet Weld Leg on Lug, W reg
    Wreg = Fc / f
    Wreg =
    6.0742 mm
    Actual Fillet Weld ( w1 )
    Actual Fillet Weld ( w2 )

    =
    =

    10
    10

    >
    >

    6.0742
    6.0742

    O.K
    O.K

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