Mosfet en Detalle
Mosfet en Detalle
Mosfet en Detalle
1.1
Transistors
(example)
2SK
1st
2232
2nd
A
3rd
1st group: transistor types are indicated as shown in the table immediately below.
1st character group 2SJ 2SK
2nd group: serial numbers starting at 11 (JEITA) 3rd group: suffix indicating changes (alphabetical order)
1.2
Multipin Transistors
TPC 8 0 01 A Suffix indicating changes Serial numbers starting at 00 0: N-ch 1 chip 3: P-ch 2 chip SOP-8 Series TPCS 8001A TSSOP-8 Series TPC 6001A VS-6 Series TPCF 8 0 0 1 VS-8 Series TPCA 8001 SOP Advance Series 1: P-ch 1 chip 4: N-ch/P-ch 2 chip 2: N-ch 2 chip A: MOSFET/SBD chip
1.3
Accessories
(example)
AC 23
1st 2nd
A
3rd
1st group: AC.... accessory 2nd group: serial numbers 3rd group: suffix indicating changes
37
2.
2.1
38
Gate
Source
P n
n+ P
n+
n+ P n n+ Drain
n+ Drain
Figure 2.1
2.2
39
C Symbol B G E
Very numerous Construction is relatively simple, an advantage in the long term. Fairly complex due to current drive. Also it influences switching time and makes selection of drive conditions difficult. Minority carrier device, therefore slow. Restricted due to risk of secondary breakdown. Determined by VCEX (VCBO) for most circuits. Rating is 1.2 to 2.0 VCE. Extremely low, even for high breakdown voltage devices. Temperature coefficient is normally negative. Difficult due to current balance relationship. hFE rises and VBE falls along with temperature rise, so some caution is required.
Growing rapidly Construction is more complex than that of bipolar transistors. This and the slightly larger chip size increases cost. Voltage drive, so extremely simple. Load current and safe operation range are unrelated. Much faster than bipolar transistors. No storage time and no influence from temperature. Basically restricted by power dissipation (equal power lines). Limited by VDSS except when the gate of a trench-structure MOSFET is inversely biased with VGS (limited by VDSX) Can be extremely low for low breakdown voltage devices, but is somewhat higher for high breakdown voltage devices. Positive temperature coefficient. Some caution required, including equalization of oscillation or switching time, but parallel connection is possible. Extremely high stability in relation to the temperatures of various parts.
Drive
Switching time Safe operation area Breakdown voltage (collector-emitter, drain-source) ON voltage
Parallel connection
Temperature stability
40
3.
Maximum Ratings
3.1
Definition
The maximum current, voltage, and allowable power dissipation are specified as maximum ratings for power MOSFETs. When designing a circuit, it is very important to understand the maximum ratings to ensure the most effective operation and reliability of the power MOSFETs for the required period of time. The maximum ratings are the values which must not be exceeded to ensure the power MOSFETs life and reliability. Note that the maximum ratings mean the absolute maximum ratings. The absolute maximum ratings are the values which must never be exceeded during operation even for a moment. If the maximum ratings are exceeded, some characteristics may be deteriorated in an unrecoverable manner. Therefore, pay much attention to fluctuations of supply voltage, characteristics of electrical components, ambient temperature, and input voltage, as well as maximum rating violation during circuit adjustment so that no maximum rating value is exceeded. Parameters that must be specified for the maximum ratings include current for power MOSFETs drain, voltage between each pair of pins, power dissipation, channel temperature, and storage temperature. These parameters cannot be considered individually since they are closely related to each other, and they are subject to change due to the circuits environmental conditions.
3.2
Voltage Ratings
3.2.1
41
D G S VGS G
D G S R
D G S
Figure 3.1
3.2.2
3.3
Current Ratings
For power MOSFETs, the DC current that flows in the forward direction is referred to as ID and the pulse current that flows is referred to as IDP. The values of the reverse-direction (diode direction) DC current (IDR) and pulse current (IDRP) are defined as the same as the corresponding currents flowing in the forward direction under the ideal heat radiation condition. The forward-direction DC and pulse currents are subject to the effects of the power loss caused by drain-source ON-resistance. The reverse-direction currents are subject to the effects of power dissipation caused by the diodes forward voltage. Hence, current ratings are determined by the heat radiation conditions; the channel temperature maximum rating value (Tch) must not exceed 150C.
42
3.4
Temperature Ratings
Maximum channel temperature Tch is defined according to the constituent material and reliability requirements. It must be considered not only in terms of device operation, but also in conjunction with such factors as allowable
(%/1000 h) Defect rate
0.6 0.4 0.3 0.2 0.15 0.1 0.08 0.06 0.04 0.03 0.02 0.015 0.01 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 Silicon NPN Silicon PNP
degradation and minimum service life. Degradation of power MOSFETs generally accelerates as the channel temperature increases. The following relationship is known to exist between the mean service life Lm (hours) and channel temperature Tch (K) og Lm A +
B .........................................(1) Tj
Where A and B are constants inherent to power MOSFETs For a power MOSFET required to have a long-term guaranteed service life, the upper limit of the allowable channel temperature is defined according to the power MOSFET defect rate and reliability. Generally, the channel temperature is below 150C. Storage temperature Tstg is the temperature range within which non-operating power MOSFETs can be safely stored. This rating is
Ta =
Tj To Tjmax To
Figure 3.2 Relationship between Lifespan and Junction Temperature of Bipolar Transistor (source: MIL-HDBK-217A)
also defined by the power MOSFETs constituent material and reliability. Figure 3.2 shows a typical relationship between the lifespan and junction temperature of a bipolar transistor.
3.5
Power Ratings
The power dissipation in a power MOSFET is converted into thermal energy which in turn causes the power MOSFET internal temperature to rise. Internal power dissipation of a power MOSFET operating at a certain point is represented by the equation PD = (IDVDS). The primary parameters limiting maximum power dissipation PDmax in a power MOSFET are maximum channel temperature Tchmax, described above, and reference temperature To (ambient temperature Ta or case temperature Tc). These parameters are known to be correlated by thermal resistance (or Rth).
43
3.6
3.6.1
1 ms*
(A)
10 5 3
ID
Drain current
Drain current
ID
10 ms*
(A)
10 ms*
1 0.5 0.3 *: Single pulse Tc = 25C Curves must be derated linearly with increase in temperature. 0.1 0.1 0.3 1 3 10 VDSS max 30 100
0.1
*: Single pulse Ta = 25C Curves must be derated linearly with increase in temperature.
0.01 0.01
0.1
Drain-source voltage
VDS (V)
Drain-source voltage
VDS (V)
Figure 3.4
44
used in switching power supplies, forced reverse bias is applied between the base and emitter to reduce switching loss, base reverse current IB2 is applied, and tstg and tf are shortened. However, if IB2 is increased, the reverse bias safe operating area becomes narrow, as shown in Figure 3.5, and the load curve operation range is restricted during turn OFF. With power MOSFETs, on the other hand, tf and toff can be shortened by applying reverse bias between the gate and source. However, since power MOSFETs are majority carrier devices
5 IB2 = 1 A 2 A 4 The reverse safe operating area of power MOSFETs 3 does not become narrower with VGS as is the case with bipolar transistors. 2 Power MOSFET reverse safe operating area (for the 2SK2610) Measurement conditions: L = 200 H VGS = 15 V 200 400 600 800 3 A
Collector current
0 0
Figure 3.5
and there is essentially no carrier storage effect, the reverse bias SOA does not become narrow even if gate reverse voltage VGS increases. (However, breakdown voltage for trench type power MOSFET falls depending on an applied VG; hence, reverse bias SOA becomes narrow.)
L
(A)
VDD
Drain current
D.U.T.
ID
ID
VDSS = VZ
Drain-source voltage
VDS
Figure 3.6
45
3.7
Derating
When designing power MOSFET circuits, you determine the appropriate heat radiation condition from the absolute maximum ratings (maximum ratings) listed in the technical datasheets to ensure that the parameters-voltage, current and power (channel temperature)-are each within the maximum rating. However, it is a common practice to derate these maximum values in consideration of reliability requirements prior to using them in a circuit design. To balance maximum ratings against reliability and economy, the following derating methods are generally recommended: Voltage: The worst-case voltage (including surge) must be no greater than 80% of the maximum rated voltage. Current: The worst-case current (including surge) must be no greater than 80% of the maximum rated current. Power: The worst-case power (including surge) must be no greater than 50% of the derated maximum power dissipation at the maximum ambient temperature of the equipment in which the device is used. Temperature: The maximum operating channel temperature Tch (including surge) must be 70% to no greater of the 80% of the Tchmax. The power dissipation of power MOSFETs used in switching circuits must be such that the peak values (including surges) of voltage, current, power and channel temperature do not exceed the absolute maximum ratings (maximum rating). However, when using these power MOSFETs under derated conditions, with respect to reliability, power dissipation can be considered in terms of average values. Safe operating areas before and after derating are expressed as the formulas shown in Figure 3.7.
46
100 1
y = cx
(A)
10
ID
y = cdTx
dT b
Drain current
y = ax b
y = adTx
bd T
Drain-source voltage
VDS (V)
Figure 3.7
The derating ratio dT of the constant-power line is expressed by using the following definition equation: Ta T PD = chmax .................................................................................... (3) rth (ch a )
y = cx 1 ..................................................................................................... (5) The constant-power line after derating is: y = cd T x 1 ................................................................................................ (6) When the line limited by the phenomenon similar to secondary breakdown at Tch = 25C is: y = ax b .................................................................................................... (7) The derating ratio and the equation after derating are expressed as follows: d PS/B = b d T ............................................................................................ (8) y = ad T x b ............................................................................................... (9)
47
ID max (pulse) 1 ms
10
10 ms
1
VDSS max
1 10 100
Drain-source voltage
VDS
(V)
Figure 3.8
(Ta = 25C, t = 1 ms) ................. (10) (Ta = 25C, t = 10 ms) ............... (11)
When derating from Ta = 25C to Ta = 125C, the derating ratio dT of the constant-power line is
(Ta = 125C, t = 1 ms) ............... (8) (Ta = 125C, t = 10 ms) ............. (9) (Ta = 125C, t = 1 ms) ............... (10) (Ta = 125C, t = 10 ms) ............. (11)
= 15.2x
Lines limited by the phenomenon similar to secondary breakdown are calculated as follows: y = 1500d x 1.73 = 300x 1.73 y = 282d x
1.73
= 56.4x
1.73
Figure 3.9 shows the safe operating area plotted using equations from (8) to (10).
(A)
100
ID max (pulse)
10
ID
1 ms 10 ms
1
Drain current
0.1 0.1
VDSS max
1 10 100
Drain-source voltage
VDS (V)
Figure 3.9
48
4.
Electrical Characteristics
4.1
Terminology
The following is an explanation of main items used to evaluate power MOSFET performance. (1) |Yfs|: forward transfer admittance |Yfs| = ID/VGS |Yfs| expresses power MOSFET amplification factor (2) Vth: gate threshold voltage If VGS (OFF) is the gate-source voltage in the cut-off state, and VGS (ON) is the gate-source bias voltage when drain current is flowing, then the following relationship can be established. VGS (OFF) < Vth < VGS (ON) (3) RDS (ON): drain-source ON resistance This is the equivalent of the collector-emitter saturation voltage VCE (sat) of a bipolar transistor, and is used as a criterion for determining dissipation in the ON status. (4) VDS (ON): drain-source ON voltage This is a criterion for determining dissipation in the ON status, as with RDS (ON), and is expressed as a voltage value. (5) Ciss, Crss, Coss: capacitances Ciss, Crss and Coss are input capacitance, reverse transfer capacitance and output capacitance, respectively. These capacitances restrict the usable frequency and switching speed when a power MOSFET is used for switching operations. The index = |Yfs|/Ciss (s1) is the equivalent of the cutoff frequency fT of a bipolar transistor. However, normally the following expression is used to define the theoretical cutoff frequency: f (max) = |Yfs|/2 {Ciss + (1 + Av) Crss}
4.2
49
25
(V)
70 Tc = 100C
VDS (ON)
(A)
8 12 6 10
ID
Drain-source on voltage
Drain current
4 5 2 ID = 1 A 0 60
40 20
10
20
40
60
80
100
(V)
Case temperature
Tc
(C)
Figure 4.1
ID VGS Characteristics
Figure 4.2
4.3
Drain (D)
Source (S)
Source
Input capacitance: Ciss = Cgd + Cgs Output capacitance: Coss = Cds + Cgd Reverse transfer: Crss = Cgd
rg: gate electrode parasitic resistance r1: equivalent resistance of the source and channel areas r2: equivalent resistance of the high resistance layer adjacent to the drain r3: modulated part of the channel resistance Input capacitance: Cin = Cgs + (1 + AV) Crss
Figure 4.3
50
Ciss
4.4
Capacitance
Drain-source voltage
VDS (V)
Figure 4.4
is their main characteristic of interest. The switching speed of a power MOSFET is much faster than that of a bipolar transistor and its high-speed, high-frequency operation is outstanding. This characteristic is utilized in switching regulators (f = 1 kHz to 1 MHz) and in motor controls. As mentioned before, two important features of power MOSFETs are that they have no storage time dependence, and that their capacitance doesnt depend on temperature; therefore, their switching characteristics are not hardly influenced by temperature fluctuations. Figure 4.5 shows a typical switching time measurement circuit and input/output waveforms. (a) Measurement circuit
VDD RL Pulse generator RG 50 FB
VIN
Figure 4.5
50
51
10 V 0 10 s
(ns)
RL
Switching time
200
100 80 60 40
tf ton tr
20 0.3
6 8 10
20
40
Figure 4.6
Switching Characteristics
52
4.5
Gate Charge
4.5.1
53
1 mA
VG
VGG
Figure 4.7
The total gate-source charge Qtotal will be as follows: Qtotal = 0 on i G (t) dt From the constant current iG (t) = 1 mA, the gate current is determined as follows.
Also, if ton = 12 s = 12 10 6 s, then iG (t) = IG = 1 mA = 1 10 3 A t'
t'
This Qtotal indicates the charge required to switch the MOSFET ON.
54
4.6
Source-Drain Diode
Due to their construction, double-diffusion-construction power MOSFETs have a parastic diode between the source and drain.
Drain reverse current IDR (A)
10 Common source T = 25C 8 D
The ratings for the forward current IDR (Figure 4.8) and the reverse breakdown voltage for this parastic diode are the same as for drain current ID and drain-source voltage VDSS for a power MOSFET under the ideal heat radiation condition. The reverse recovery time trr for this diode is similar to that for a Fast Recovery Diode (FRD). Figure 4.9 shows a reverse recovery time measurement circuit for the parastic diodes of power MOSFETs. (a) Reverse recovery time measurement circuit
G S
IDR
VGS = 3 V
1 0
1
0 0
0.2
0.4
0.6
0.8
1.0
1.2
Drain-source voltage
VDS (V)
Figure 4.8
D.U.T. IDR L1
C1
Rg P.G. VGS
C2
IDR di/dt = 50 A/s VF Qrr 10% Irr Vrr IDR: 0
IDR: 0
*Qrr
1 trr Irr 2
trr
Figure 4.9
Reverse Recovery Time Measurement Circuit for the Parastic Diodes of Power MOSFETs
55
5.
Application Precautions
5.1
equivalent input capacitance between the gate and source is charged. Figure 5.2 shows a speed-up circuit.
Switching time
10
VG
(V)
Figure 5.1
56
Q1
D1 T1 R3 R4 D2
R1
R2
NS
NP
R3 R4
NS
NP
C1
C1
D2
Figure 5.2
5.2
Figure 5.3
57
C1
Q2
R5
Q2
R5
5.3
Parasitic Oscillation
Parasitic oscillation is more prone to occur with power MOSFETs than with bipolar transistors. This is caused by the high-frequency gain which is characteristically high with power MOSFETs. Parasitic oscillation may occur when impedance became negative resistance for input which is caused by strong coupling of input and output depending on gate-drain capacitance and stray capacitance. The following methods can be used to avoid this situation.
Cs
Figure 5.4
(1) Make the wires thick and short. Twisted wires should be used not to connect the circuit to other wiring. (2) Insert a ferrite bead as close to the gate as possible. (3) Insert a series resistor at the gate.
5.4
58
Q1
Q3
M
Q2 B Q4
Figure 5.5
SBD
FRD
Di R
Also, in a power MOSFET, the equivalent of a parasitic bipolar transistor exists between drain and source (see Figure 5.7). Note that this parasitic transistor may be turned ON by the base-emitter resistor Rs voltage drop, during the transitional state while a power MOSFET switches from ON to OFF, and the device may break down. As illustrated in Figure 5.5, when using parasitic diodes between drain and source in motor control circuits, power supply circuits and illumination circuits, it is recommended to use high-breakdown-voltage devices (example: -MOS V series and similar).
Testing Circuit
600
*D.U.T. L1 C1 IDR
(A/s)
500 400 300 200 100 0
-MOS V (2SK2543)
VDD
di/dt
C2
100
200 300
VDD (V)
59
5.5
Avalanche Resistance
At turn-OFF in power MOSFETs used as high-speed switching devices, high surge voltage can occur between the drain and the source, caused by the inductance of the circuits themselves and by drifting inductance. This voltage can exceed the maximum ratings of the MOSFET. Previously, a surge absorption circuit was required to protect the MOSFET. Now, however, the reduction in the number of components and the miniaturization of equipment are creating a growing need to eliminate the absorption circuit and to absorb any surge in a power MOSFET even if it exceeds the maximum ratings. In response to this need, Toshiba has developed a product line of power MOSFETs usable up to the point of self-breakdown voltage. (1) Avalanche resistance guaranteed series The following series guarantees avalanche resistance.
Voltage
2
Series L --MOS V
16 to 200 V
-MOS V U-MOS I to IV
(2) Guarantee method The avalanche energy when Tch (max) reaches 150C is listed in the maximum ratings column of the individual product specifications. When using the product, check that the actual energy impinging on the device does not exceed its maximum rating. Use the following procedure to check. a) Calculate the channel temperature Tch (max) Calculate the total rise at avalanche in the channel temperature resulting from steady power loss and switching loss according to the following equations, and confirm that the maximum channel temperature value at avalanche doesnt exceed Tch (max) = 150C. A. For a single pulse: Tch = 0.473V (BR) DSSIARch-a in which V (BR) DSS: Breakdown voltage between drain and source IAR: Avalanche current ch-a: Thermal resistance from channel to ambient air at avalanche
60
1 E AS L I 2 AR 2 in which
EAS: Avalanche energy IAR: Avalanche current V (BR) DSS: Breakdown voltage between drain and source VDD: Power supply voltage Satisfying equations a) and b) above ensures that the device is used within its maximum ratings.
Avalanche Voltage
Test result
Test circuit L
2SK2543
IO VDS VDD
(A)
25 20 15 10 5 0 ID max
ID = 2 A/div
Rg = 25
+15 V 15 V
5 s/div
61
5.6
Parallel Connections
Power MOSFETs have outstanding thermal stability and do not suffer thermal runaway; therefore, parallel connection of them is easier than that of bipolar transistors. Bipolar transistors are operated by the flow of base current; therefore, the current balance is disrupted by fluctuations of the base-emitter voltage VBE, making parallel connections difficult. Power MOSFETs, on the other hand, are voltage driven. Therefore it is only necessary to supply drive voltage to each FET connected in parallel, making parallel connections relatively easy. However, when controlling high power at high speeds, it is necessary to carefully consider selection of devices and the range of possible fluctuations in their characteristics. The most important things to remember when making parallel connections are to avoid current concentration, including overcurrent during the transitional state, and to assure a well balanced, uniform flow of current to all devices under all possible load conditions. Normally, current imbalance appears during switching ON and OFF; however, this is caused by differences in the switching times of the power MOSFETs. It is known that fluctuations in switching times are largely dependent on the value of the gate-source threshold voltage Vth. That is, the smaller the value of Vth the faster the switching ON; and the larger the value of Vth the slower the switching ON. Conversely, when turning OFF, the larger the value of Vth the faster the cutoff. Because of this, current imbalance occurs during both switching ON and OFF when the current concentrates in an FET with a small Vth. This current imbalance can apply an excessive load to a device and result in failure. Thus, when considering fluctuation in switching time during transition, it is preferable that the Vth values of all power MOSFETs connected in parallel should be the same.
Due to smaller Vth of Q1 than the Vth of Q2.
VDD
Circuit with symmetrical wiring is preferable. ID2 Q2 Input and output should be separated.
Q1
ID1
ID1 0 ID2 0
Figure 5.8
62
6.
6.1
Tc
s b c f
i: Internal thermal resistance (from channel to case) b: External thermal resistance (from case direct to ambient air) s: Isolation plates thermal resistance c: Contact thermal resistance (at point of contact with heat sink)
Ta
Figure 6.1
Equivalent Circuit
The total thermal resistance (ch-a) from channel to ambient air can be determined for the equivalent circuit shown in Figure 6.1 via equation (2) below.
ch-a = i +
b (s + c + f ) ................................................................................ (2) b + s + c + f
Because medium-output and low-output transistors generally do not use heat sinks, in such cases
63
6.2
Pch (t) Ta
Cm
Cm 1
Cn
C3
C2
C1
Figure 6.2
If pulse loss Pch (t) shown in Figure 6.3 is added to the circuit shown in Figure 6.2, the thermal variation Tch (t)
Pch (t) T1 P0 T2
that occurs in the m-th CR parallel circuit under stable thermal conditions can be calculated as follows: (1) In areas where Pch (t) = P0, m Tch (t) = (P0Rn ) Tn (min ) n 1 {1 exp ( t/CnRn ) } + Tn (min ) ....................................(5)
0 Tch (t) Tch (max) (1) (2) Tch (av.) Tch (min) Ta
Time t
(2) In areas where Pch (t) = 0, m Tch (t ) = Tn (max ) exp ( t/Cn Rn ) .........................(6) n 1
T1
Time t
For ordinary power MOSFETs, we can approximate the actual value of Tch (t) by assuming that n = approximately 4, but it is difficult to determine the Tch value if the C and R values are not clear. Therefore, we generally estimate the Tchpeak using transient thermal resistance as described below. In Figure 6.4, the characteristics of the 2SK2698 are shown as a typical example of transient thermal resistance characteristics. When a single rectangular pulse (with pulse width T1 and peak value P0) is added to this circuit, we can determine the Tch peak by using the transient thermal resistance rth (T1) for the pulse width T1. The Tchpeak is expressed according to equation (7) below.
Tchpeak = rth (T1 ) P0 + Ta ................................................................................... (7) When continuous pulses of cycle T are added (as shown in Figure 6.3), the Tchpeak under stable thermal conditions can be determined as indicated in equation (8) below. T T Tchpeak = P0 1 ch-a + 1 1 rth (T+ T1 ) rth (T ) + rth (T1 ) + Ta ...................... (8) T When carrying out radiation design for pulse circuits, we must be careful so that the Tchpeak value shown in equation (8) does not exceed the power MOSFETs Tchmax value.
64
1 0.5 0.3
PDM t
Single pulse Duty = t/T Rth (ch-c) = 0.833C/W 100 1m 10 m 100 m 1 10
Figure 6.4
The above analysis assumes that a rectangular wave is being applied. When using power MOSFETs in real equipment, in most cases the Pch (t) is not a rectangular wave. Usually in such cases the dissipation waveform approaches to a rectangular wave as shown in Figure 6.5, so that the Tchpeak value can still be obtained by using equation (8).
Actual Dissipation Waveform PD (t) Pp PD (t)
Approximate Waveform Pp T
T=
1 T1 PD (t ) dt Pp T1 '
T1
T1 T2
T2
Figure 6.5
Calculation Example
The data needed for the calculation are: the waveform of the voltage between the drain and source, the drain current waveform, the ambient temperature, the heat sink thermal resistance data, and the operating conditions. Based on the formula (8), this data can be used to calculate the channel temperature. If the calculated temperature is within the maximum rating (Tch (max) = 150C), the device can be used. The following is a calculation example based on a typical waveform obtained under continuous operation for a switching power supply for example.
65
Note 2: PD = ID VDS
Using a rectangular approximation of the power loss (Note 2) of the above waveform, calculate the channel temperature by using formula (8). The loss waveform obtained from the above waveform and the rectangular approximation derived from the loss waveform are shown below.
(loss waveform) PD = 264 W (rectangular approximation) PD2 = 184.8 W T = 15 s PD = 22 W PD1 = 15.4 W
T2 = 142 ns
Applying a regularly repeating rectangular wave like the one in Figure 6.3, the peak of the channel temperature rise can be calculated by using formula (8). However, as mentioned the above, if multiple rectangular waves are applied cyclically, the calculation formula must be used with a different model. In this model, repeating rectangular waves are treated as the sun of the average power dissipation and other two waves. Accordingly, in the case of the above rectangular wave, use the following type of approximation model to calculate the power loss.
T2
PD2 PD1 T
T1
Pav. =
66
(5)
(9)
PD2
(1)
(3)
(7)
PD1 Pav.
Pav. PD1
(6)
PD2
Tch-a (peak ) = Pav. R th (ch-a ) Pav. rth (T + T1 + T2 ) + PD1 rth (T + T1 + T2 ) (1) (2) (3) PD1 rth (T + T2 ) + PD2 rth (T + T2 ) PD2 rth (T ) + PD1 rth (T1 + T2 ) (4) (5) (6) (7) PD1 rth (T2 ) + PD2 rth (T2 ) ..................................................................................... (9) (8) in formula (9). rth (t) value: Use the value derived from the transient thermal resistance graph included in the individual technical datasheet. Use the following formula to calculate the short pulse whose value is not included in the individual technical datasheet. rth (t ) = rth (1ms ) t/1ms Read the values from datasheet 2SK2837 and calculate a rise in the channel temperature. Tch-a (peak ) = Pav. R th (ch-a ) Pav. rth (T + T1 + T2 ) + PD1 rth (T + T1 + T2 ) PD1 rth (T + T2 ) + PD2 rth (T + T2 ) PD2 rth (T) + PD1 rth (T1 + T2 ) PD1 rth (T2 ) + PD2 rth (T2 ) 104C Pav. PD1 PD2 Rth (ch-a) rth (T + T2 ) rth (T) rth (T1 + T2 ) rth (T2 ) = 2.08 W = 15.4 W = 184.8 W = 50C/W = 0.0067C/W = 0.0066C/W = 0.0012C/W = 0.0006C/W (9) To calculate the channel temperature, the Rth (ch-a), rth (t) thermal resistances are required, as
rth (T + T1 + T2 ) = 0.0068C/W
At an ambient temperature of 25C, the peak channel temperature is: Tch-a (peak) 104 + 25 = 129C
67
In catalogs for large-output power MOSFETs, the maximum allowable drain dissipation is given for a constant case temperature of 25C on the assumption of using infinite heat sinks. As was clearly demonstrated in equation (10), this value can also be based on the power MOSFETs internal thermal resistance value. (2) Contact thermal resistance (c) The contact thermal resistance (c) is determined by the condition of the contact surface between the power MOSFET case and the heat sink. This contact surface condition is greatly influenced by factors such as flatness, coarseness, contact area, and fastening method. For example, if silicon grease is applied to the contact surface, it can reduce the influence of factors such as surface flatness and coarseness. If the case is designed to be attached directly to the heat sink, such as in the TO-3 (L), TO-3P (N), and TO-220 types, to fasten a screw after applying silicon grease will reduce the contact thermal resistance to 0.5C per W. However, medium-output and low-output power MOSFETs are not designed to be attached directly to heat sinks, due to their smaller size and the costs of their fabrication. Therefore even though heat sinks are used for these smaller power MOSFETs, they have a relatively high contact thermal resistance in case of poor attachment to the heat sink.
6.3
68
Case
Insulation Plate
Silicon Grease Greased Ungreased 1.5 to 2.0 4.0 to 6.0 1.0 to 1.5 0.5 to 0.9 2.0 to 3.0 0.4 to 1.0 1.2 to 1.5
No insulation plate Mica (50 to 100 ) No insulation plate No insulation plate Mica (50 to 100 ) No insulation plate Mica (50 to 100 )
0.3 to 0.5 2.0 to 2.5 0.4 to 0.6 0.1 to 0.2 0.5 to 0.8 0.1 to 0.2 0.5 to 0.7
6.4
30 2 mm steel plate
(C/W)
10
1 mm steel plate
Thermal resistance
5 3
2 mm aluminum plate
the sink and the ambient air, and the heat sinks effective surface area, it is difficult to express these factors in a mathematical
1000
10
30
50
100
2
300 500
equation, and so the effects of these factors are currently determined by actual measurement. Figure 6.6 shows the thermal resistance values of a heat sink measured with one power MOSFET standing vertically at the center of the heat sink.
(cm )
Recently, manufacturers of heat sinks have announced various new heat sink models, and the above data may prove useful when putting these new models to practical use. For descriptions of accessories required for mounting power MOSFETs on heat sinks, and of the correct mounting method, please refer to Section 6, Accessories.
69
6.5
Within 50 m
(2) Attachment holes Intrusion resulting from punch processing around attachment holes should be no more than 50
m. The holes for attaching the device should be no larger than necessary. If intrusion does occur
around a hole or if the diameter of the hole is larger than normal, be sure to fit a square washer.
Intrusion
Heat sink
Burr
Protrusion
(3) Screws The screws to attach the device are generally classified as machine screws and tapping screws. If tapping screws are used, note that it is easy to exceed the maximum tightening torque. Also, avoid using special screws such as countersunk screws and round countersunk screws as these may place excessive stress on the device. (4) Insulating spacers Use mica or mechanically strong insulating spacers. (5) Insulating washers Use insulating washers that snugly fit the devices. (6) Grease Use Toshibas silicon YG6260 grease as this does not easily separate from its base oil and will not adversely affect the interior of the devices.
70
Table 6.2
Package JEDEC TO-220AB TO-220 (IS) TO-3P (N) TO-3P (NIS) TO-3P (L)
Screws, insulation spacers and insulation washers are also available from Toshiba as accessories.
71
7.
7.1
Power Dissipation
7.1.1
PW-MINI Package
(W)
50 30
Ta = 25C
PC
10 5 3 20 20 0.8 15 15 0.8 Single device 0.3 10 m 100 m 1 10 100 1000 Mounted on ceramic board of 40 50 0.8 mm
1 0.5
Pulse width
tw
(s)
Figure 7.1
7.1.2
PW-MOLD Package
The allowable power dissipation in a transient state is higher for pulse operation than in a saturation state. Allowable power dissipation vs. pulse width characteristic for the 2SK2399 is shown in Figure 7.2.
(W)
30 10
Mounted on ceramic board of 50 50 0.8 mm PDmax is a value within the area limited by the thermal resistance.
3 1
30 30 Single device
0.3 0.1 10 m
100 m
10
100
Pulse width
tw
(s)
Figure 7.2
72
8.
8.1
PW-MINI
Figure 8.1 shows minimum pad dimensions and lead-attachment layout of a PW-MINI package. Drain power dissipation is greatly affected by the size of the drain-connection pad area; the largest size should be used for effective heat radiation.
Unit: mm
Figure 8.1
8.2
PW-MOLD and DP
Thermal radiation from PW-MOLD and DP packages occurs mainly from the drain-fin, and if the conductive area of the device that contacts the fin is increased, drain power dissipation will also increase. Therefore, the conductive pattern of the drain section should be as large as possible. Figure 8.2 shows the minimum pad dimensions for PW-MOLD and DP packages.
Unit: mm
Figure 8.2
73
8.3
TFP
The mounting-pad area of the drain fin should be as large as possible because the TFP package disperses heat mainly through the drain fin. Thus, the larger the mounting-pad area, the larger the power dissipation. Figure 8.3 shows the minimum pad dimensions for a TFP package.
Unit: mm
8.0
1.5
1.2
1.2
3.8
Figure 8.3
8.4
TO-220SM
The mounting-pad area of the drain fin should be as large as possible because the TO-220SM package disperses heat mainly through the drain fin. Thus, the larger the mounting-pad area, the larger the power dissipation. Figure 8.4 shows the minimum pad dimensions for a TO-220SM package.
2.0 2.0
2.0
2.0
6.0
Unit: mm
Figure 8.4
74
9.
Tape Specifications
9.1
TPS Tape
9.1.1
Product Naming
Symbols indicated after product numbers are for specifying packing classification. A typical indication is given immediately below. (however, this classification does not apply to products that are not subject to Toshiba standard specifications for their electrical characteristics.) [Indicative Example]
2SK2200 (TP) Tape specification Toshiba part number
9.1.2
Tape Specification
9.1.2.1
Tape Dimensions
The tape dimensions are as shown in Figure 9.1 and Table 9.1.
T P h
A1 P A H1 W2 d H0 H L1 1 F1F2 F P0 t P2
d1 W0 W1 D0 W
Figure 9.1
Tape Layout
75
Tape Dimensions
Note Tape width
Attaching tape width Carrier hole dislocation
Unit: mm
Symbol W
W0 W1
Symbol A1
A T
Dimension 8.00.2
7.00.2 3.50.2
Name
Dimension
18.0 + 1. 0 0.5
Note
6.00.5
9.0
+ 0.75 0.5
Lead width Lead thickness Lead length attached to tape Product pitch Feed hole pitch Feed hole center to lead center Lead spacing Product misalignment (1) Product misalignment (2)
d d1 1 P P0 P2 F1/F2 h P
0.5 0.5
Attaching tape dislocation Product bottom surface position Lead clinch height Product upper-limit position 3 Carrier hole diameter Tape thickness Off-spec item cutting position
W2 H H0 H1 D0 t L1
02.0 01.3
Note 3: Cumulative pitch error tolerance is 1 mm for 20 pitches. Note 4: Board thickness is 0.4 0.1 mm.
Exclude at least five devices
9.1.2.2
9.1.2.3
Figure 9.2
9.1.2.4
45 2
9.1.2.5
(unit: mm)
Figure 9.3
9.1.2.6
76
Splicing tape
Splicing tape
Figure 9.4
9.1.2.9
Fall-out
Device fall-out should be not more than three consecutively.
Figure 9.5
Joint Accuracy
Item
Testing Method
Required Performance
(a)
Lengthwise direction Apply 1 N load in the direction of the arrow for 3 1 seconds.
0.98 N Fixation
H 19 mm
Skew resistance (b) Transverse direction Apply 1 N load in the direction of the arrow for 3 1 seconds. Fixation 0.98 N
H 19 mm
(a)
Intensity test Apply a load of at least 4.9 N in the direction of the arrow. Fixation
Extraction resistance
(b)
Life test Leave open for 6 months in a normal temperature and normal humidity.
9.1.3
Others
The electrical characteristics of taped devices are given in relevant technical datasheets.
77
9.1.2.8
Joint Alignment
20 pitches
9.2
9.2.1
Product Naming
Symbols indicated after product numbers are for specifying packing classification. A typical indication is listed below. (however, this classification does not apply to products that are not subject to Toshiba standard specifications for their electrical characteristics.) [Indicative Example]
2SK940 (TPE6) Tape specification Toshiba part number
9.2.2
Tape Specifications
9.2.2.1
Tape Dimensions
The tape dimensions are as shown in Figure 9.6 and Table 9.2.
A1 P P T h
H1 H
W0 W1
D0
L1
H0
W2 W
P2 F1 F2 P0
Figure 9.6
Tape Layout
78
Tape Dimensions
Note Tape width Attaching tape width Carrier hole dislocation Attaching tape dislocation Product bottom surface position Lead clinch height 5 Product upper-limit position Carrier hole diameter
Tape thickness Off-spec item cutting position (total thickness) Length of overlap between center lead and cover tape
Unit: mm
Symbol W W0 W1 W2 H H0 H1 D0
t L1 2
Symbol A1 A T d 1 P P0 P2 F1/F2
h P
Dimension 5.1 max 8.2 max 4.1 max 0.65 max 3.5 min 12.7 0.5 12.7 0.15 6.35 0.4
2.5 +0.5 0.3 0 2.0 0 1.0
Name
Note
Note 5: Cumulative pitch dimension error tolerance is 1 mm for 20 pitches. Note 6: Board thickness is 0.4 0.1 mm.
Exclude at least four devices
9.2.2.2
9.2.2.3
Figure 9.7
9.2.2.4
Indicates polarity of first-out the lead. S: source first out G: gate first out
336 3
47 3
9.2.2.5
(unit: mm)
Figure 9.8
9.2.2.6
79
Splicing tape
Splicing tape
Figure 9.9
9.2.2.9
Fall-out
Device fall-out should be not more than three consecutively.
Figure 9.10
Joint Accuracy
Item
Testing Method
Required Performance
H 20 mm
(a)
Lengthwise direction Apply 0.9 N load in the direction of the arrow for 3 1 seconds.
0.98 N
H 20 mm
(b)
Transverse direction Apply 0.9 N load in the direction of the arrow for 3 1 seconds. Fixation
(c)
Extraction resistance
Intensity test Apply a load of at least 4.9 N in the direction of the arrow. Fixation
(d)
Life test Leave open for 6 months in a normal temperature and normal humidity.
9.2.3
Others
The electrical characteristics of taped devices are given in relevant technical datasheets.
80
9.2.2.8
Joint Alignment
20 pitches
9.3
9.3.1
Product Naming
Symbols indicated after product numbers are for specifying packing classification. A typical indication is listed below. (However, this classification does not apply to products that are not subject to Toshiba standard specifications for their electrical characteristics.) [Indicative Example]
2SK2615 (TE12L) Tape specification Toshiba part number
9.3.2
Tape Specification
9.3.2.1
Table 9.3
Tape Type TE12L TE12R
Tape Specification
L or R L R
9.3.2.2
Device Orientation
Device orientation on the carrier tape is as shown in Figure 9.11.
L: TE12L R: TE12R
Figure 9.11
Device Orientation
81
1.5 0.1
Unit: mm
12.0 0.3
5.65 0.05
5.1 0.2 4.9 0.2 4.5 0.2 4.7 0.2 9.5 0.5
4.85
Figure 9.12
9.3.2.4
Packing Quantity
1000/reel
9.3.2.5
Table 9.4
Parameters
Occurrences of 2 or more successive empty device recesses Single empty device recesses
82
Front
Unit: mm
Rib structure
2 0.5
41.5
13 0.2
75
120
41.5
Sensor hole
0.9
98
+ 0.2 0. 0
1.1 0.2
9.5 A
21 0.8
R40 R77 18
R37.5
Sensor hole
4.5 12
Figure 9.13
83
46
30
Figure 9.14
Reel Front
9.3.4
Note 1 Note 2
Note 1: Leader section: at least 100 mm of carrier tape Note 2: Leader: 300 mm min
9.3.5
Others
The electrical characteristics of taped devices are given in the relevant technical datasheets.
84
9.4
9.4.1
Product Naming
Symbols indicated after product numbers are for specifying packing classification. A typical indication is listed below. (However, this classification does not apply to products that are not subject to Toshiba standard specifications for their electrical characteristics.) [Indicative Example]
2SK2231 (TE16L1,N) Tape specification Toshiba part number
9.4.2
Tape Specification
9.4.2.1
Table 9.5
Tape Type TE16L1 TE16R1
Tape Specification
L or R L R
9.4.2.2
Device Orientation
Device orientation on the carrier tape is as shown in Figure 9.15.
L: TE16L1 R: TE16R1
Figure 9.15
Device Orientation
85
1.75 0.1
16.0 0.3
7.5 0.1
6.75
Figure 9.16
9.4.2.4
Packing Quantity
2000/reel
9.4.2.5
Table 9.6
Parameters
Occurrences of 2 or more successive empty device recesses Single empty device recesses
86
10.1 0.2
Unit: mm
17.5 1.5 40
120 3
2 0.5
13 0.5
3 0.5
10 1
2 0.5
2 0.5
Figure 9.17
87
330 2
80 1
Reel Front
Note 1 Note 2
Note 1: Leader section: at least 100 mm of carrier tape Note 2: Leader: 300 mm min
9.4.5
Others
The electrical characteristics of taped devices are given in the relevant technical datasheets.
88
9.5
9.5.1
Product Naming
Symbols indicated after product numbers are for specifying packing classification. A typical indication is listed below. (However, this classification does not apply to products that are not subject to Toshiba standard specifications for their electrical characteristics.) [Example]
2SK2614 (TE16L1) Tape specification Toshiba part number
9.5.2
Tape Specification
9.5.2.1
Table 9.7
Tape Type TE16L1 TE16R1
Tape Specification
L or R L R
9.5.2.2
Device Orientation
Device orientation on the carrier tape is as shown in Figure 9.19.
L: TE16L1 R: TE16R1
Figure 9.19
Device Orientation
89
16.0 0.3
7.5 0.1
1.75 0.1
6.75
Figure 9.20
9.5.2.4
Packing Quantity
2000/reel
9.5.2.5
Table 9.8
Parameters
Occurrences of 2 or more successive empty device recesses Single empty device recesses
90
10.1 0.2
Unit: mm
17.5 1.5 40
3 0.5
10 1
2 0.5
2 0.5
Figure 9.21
9.5.3
Label
The label markings may include the product number; tape type, quantity, lot number, Toshiba logo and country of origin. The position of the label is as shown in Figure 9.22. Label example
Position of label
Figure 9.22
Reel Front
91
330 2
80 1
2 0.5
R120 2
13 0.5
2.0 R5 0.5
120 3
Note 1 Note 2
Note 1: Leader section: at least 100 mm of carrier tape Note 2: Leader: 300 mm min
9.5.5
Others
The electrical characteristics of taped devices are given in the relevant technical datasheets.
92
9.6
9.6.1
Product Naming
Symbols indicated after product numbers are for specifying packing classification. A typical indication is listed below. (However, this classification does not apply to products that are not subject to Toshiba standard specifications for their electrical characteristics.) [Example]
2SK3499 (TE24L) Tape specification Toshiba part number
9.6.2
Tape Specification
9.6.2.1
Table 9.9
Tape Type TE24L TE24R
Tape Specification
L or R L R
9.6.2.2
Device Orientation
Device orientation on the carrier tape is as shown in Figure 9.23.
Figure 9.23
Device Orientation
93
4.0 0.1
12.0 0.1
2.0 0.1
1.5 0.1
0.30 0.05
21.5 0.3
24.0 0.3
3.0 0.1
Figure 9.24
9.6.2.4
Packing Quantity
1500/reel
9.6.2.5
Table 9.10
Parameters
Occurrences of 2 or more successive empty device recesses Single empty device recesses
94
Unit: mm
4.0 0.5
R6.5
R135
60
100 1
13 0.5
2 0.5
Figure 9.25
95
330 2
Position of label
Figure 9.26
Reel Front
9.6.4
Note 1: Leader section: at least 100 mm of carrier tape Note 2: Leader: 300 mm min
9.6.5
Others
The electrical characteristics of taped devices are given in the relevant technical datasheets.
96
9.7
9.7.1
Product Naming
Symbols indicated after product numbers are for specifying packing classification. A typical indication is listed below. (However, this classification does not apply to products that are not subject to Toshiba standard specifications for their electrical characteristics.) [Example]
2SK3625 (TE24L) Tape specification Toshiba part number
9.7.2
Tape Specification
9.7.2.1
Table 9.11
Tape Type TE24L TE24R
Tape Specification
L or R L R
9.7.2.2
Device Orientation
Device orientation on the carrier tape is as shown in Figure 9.26.
L: TE24L R: TE24R
Figure 9.26
Device Orientation
97
1.75 0.1
24.0 0.3
11.5 0.1
10.75
Figure 9.27
9.7.2.4
Packing Quantity
1000/reel
9.7.2.5
Table 9.12
Parameters
Occurrences of 2 or more successive empty device recesses Single empty device recesses
98
13.9 0.1
21.5
25.4 2
Unit: mm
4.0 0.5
R6.5
R135
60
4.0 0.5
100 1
2.0 0.5
13 0.5
2 0.5
Figure 9.28
9.7.3
Label
The label markings may include the product number; tape type, quantity, lot number, Toshiba logo and country of origin. The position of the label is as shown in Figure 9.29. Label example
330 2
Position of label
Figure 9.29
Reel Front
99
Note 1: Leader section: at least 100 mm of carrier tape Note 2: Leader: 300 mm min
9.7.5
Others
The electrical characteristics of taped devices are given in the relevant technical datasheets.
100
10.
10.1
Letter Symbol
Symbol Ciss Coss Crss ID IDP IDR IDRP IDSS IGSS PD Qg Qgd Qgs RDS (ON) Rth (ch-a) Rth (ch-c) SOA Tch Tstg Explanation Input capacitance Output capacitance Reverse transfer capacitance Drain current Drain current (pulse) Drain reverse current Drain reverse current (pulse) Drain cutoff current Gate leakage current Drain power dissipation Total gate charge Gate-drain (Miller) charge Gate-source charge Drain-source ON resistance Channel-ambient thermal resistance Channel-case thermal resistance Safe operating area Channel temperature Storage temperature Symbol td (on) tr ton td (off) tf toff VDGR VDS (ON) VDS VDSX VDSF VDSS VGS VGSS V (BR) DSS Vth Yfs trr Qrr Turn-ON delay time Rise time Turn-ON time Turn-OFF delay time Fall time Turn-OFF time Drain-gate voltage Drain-source ON voltage Drain-source voltage Drain-source voltage Drain-source forward voltage (diode) Drain-source voltage Gate-source voltage Gate-source voltage Drain-source breakdown voltage Gate threshold voltage Forward transfer admittance Reverse recovery time Reverse recovery charge Explanation
Graphic Symbols
Device Graphic Symbol Device Graphic Symbol
D N-channel MOS enhancement-type field effect transistor P-channel MOS enhancement-type field effect transistor S
G S
The characters and numerals included in the graphic symbols are for explanation purposes and are not part of the symbols. The characters are defined as follows. D: Drain G: Gate S: Source
The following package symbols are omitted when confusion might not result, and when a device is not connected to an external package.
Envelope
Symbols
101