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    003 ITP UG Piping

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    rvsingh70
    This document provides an inspection and test plan for underground piping as part of the MSQ Upgradation (EPCC-1) Project for Indian Oil Corporation Ltd.-Panipat. It outlines the inspection and testing activities required at various stages of the underground piping work, including fabrication, laying, coating/wrapping, and system completion. For each activity, it specifies the inspection format, witnesses/grades from Larsen & Toubro and Jacobs Engineering that are required, and provides remarks. The plan is intended to ensure quality control for the underground piping aspects of the project.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    003 ITP UG Piping

    Uploaded by

    rvsingh70
    397 views4 pages
    This document provides an inspection and test plan for underground piping as part of the MSQ Upgradation (EPCC-1) Project for Indian Oil Corporation Ltd.-Panipat. It outlines the inspection and testing activities required at various stages of the underground piping work, including fabrication, laying, coating/wrapping, and system completion. For each activity, it specifies the inspection format, witnesses/grades from Larsen & Toubro and Jacobs Engineering that are required, and provides remarks. The plan is intended to ensure quality control for the underground piping aspects of the project.

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    23376587-003-ITP-UG-Piping

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    This document provides an inspection and test plan for underground piping as part of the MSQ Upgradation (EPCC-1) Project for Indian Oil Corporation Ltd.-Panipat. It outlines the inspection and testing activities required at various stages of the underground piping work, including fabrication, laying, coating/wrapping, and system completion. For each activity, it specifies the inspection format, witnesses/grades from Larsen & Toubro and Jacobs Engineering that are required, and provides remarks. The plan is intended to ensure quality control for the underground piping aspects of the project.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    397 views4 pages

    003 ITP UG Piping

    Uploaded by

    rvsingh70
    This document provides an inspection and test plan for underground piping as part of the MSQ Upgradation (EPCC-1) Project for Indian Oil Corporation Ltd.-Panipat. It outlines the inspection and testing activities required at various stages of the underground piping work, including fabrication, laying, coating/wrapping, and system completion. For each activity, it specifies the inspection format, witnesses/grades from Larsen & Toubro and Jacobs Engineering that are required, and provides remarks. The plan is intended to ensure quality control for the underground piping aspects of the project.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines an inspection and test plan for underground piping installation and covers activities from material inspection to system testing.

    The document provides an inspection and test plan for the underground piping work being carried out as part of an MSQ upgradation project at an IOCL plant in Panipat, India.

    The document covers activities from material inspection, fabrication, proof testing, laying, coating, lowering and system completion.

    LARSEN & TOUBRO LIMITED

    MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

    PMC

    INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING


    PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

    Doc. No:
    LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

    NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note INSPECTION WITNESSES/GRADE L&T JACOBS

    SL. No.

    DESCRIPTION OF ACTIVITY UNDER GROUND PIPING

    FIELD INSPECTION REPORT FORMAT No.

    REMARKS

    A 1 2 3 4 5

    PRIOR TO FABRICATION Incoming Material Welding Filler Material Approval / Qualification WPS / PQR Welder Performance Qualification a) NDT Procedure Qualification b) PWHT Procedure Qualification (If any) LT/MSQ/IMIR/GEN/001 Rev.01 APPROVED VENDER FORMAT LT/MSQ/STR/WPS/002 LT/MSQ/STR/PQR/003 LT/MSQ/STR/WPQ/004 NDT Report SR CHART ISOMETRICS APPROVED SKETCHES LT/MSQ/PIPE/TRA/011 WC WC WC WC WC WC WC WC WC W HP HP HP HP HP S S S

    6 7 8 B 1

    Preparation of Sketches Joint Numbering Material traceability& transfer of heat nos. FABRICATION ( SHOP & FIELD ) Material as per piping class ( Check w.r.t. approved colour coding procedure ) a) Fit Up check b) Dimensional checks

    LT/MSQ/PIPE/TRA/011 LT/MSQ/STR/DNF/005 LT/MSQ/STR/FNW/006 LT/MSQ/STR/DNF/005 NA BTC OF MANUFACTURER BTC OF MANUFACTURER BTC OF MANUFACTURER ELECTRODE BACKING REGISTER NA

    WC WC WC WC WC WC WC WC WC

    S S S S Rw / S S S S S

    2 3 4 5 6 7

    Pre heat Check for purity of purging / shielding gas Purging (If any ) Shielding rate ( If any ) Baking of Electrodes Interpass cleaning & temperature check

    DESCRIPTION OF ACTIVITY SL. No.

    FIELD INSPECTION REPORT FORMAT No.

    INSPECTION WITNESSES/GRADE

    REMARKS

    Signature : Name : Date


    Prepared by L&T Checked by L&T Page 1 of 3 Approved by JACOBS

    LARSEN & TOUBRO LIMITED


    MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

    PMC

    INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING


    PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

    Doc. No:
    LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

    NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T JACOBS S S S S W HP

    8 9 10 11 12 13 C 1 2 3 4 5 6 7 8 9 D 1 2 3 4 5 6 SL. No.

    Visual cleaning of purging / shielding gas Monitoring of PWHT Cycle Hardness Check DPT / MPT Radiography marking ( For Random Radiography ) Radiography interpretation PROOF TESTING Procedure Corrections of Testing arrangements Calibration of Pressure Gauge R.F. Pad testing, if any Positive material Identification as per Specification after completion Scrutiny of test packs for mechanical & NDT Clearance ( As per Annexure A ) Air / Water Flushing ( Preliminary ) Pneumatic / Hydro testing Draining of Water & Air drying

    NA SR CHART B.T.C. OF MANUFACTURER/TEST REPORT OF LAB. LT/MSQ/DPT/016 LT/MSQ/MPT/017 LT/MSQ/PIPE/RGM/013 LT/MSQ/PIPE/RGI/014

    WC WC WC WC WC WC

    APPROVED PROCEDURE LT/MSQ/PIPE/HYD/015

    WC WC WC

    HP S Rw W HP HP W HP S

    LT/MSQ/RFPT/018 LT/MSQ/PMI/STORE/019 LT/MSQ/PMI/SITE/019A LT/MSQ/UGMC/SP/023 LT/MSQ/UGMC/SP/023 LT/MSQ/PIPE/HYD/015 LT/MSQ/UGMC/SP/023

    WC WC WC WC WC WC

    LAYING
    Trench excavation and levels Cleaning of pipe surface Approval of wrapping / coating material manufactures Approval of agency for wrapping & coating Sample test of coating materials in approved laboratory Procedure qualification for wrapping & coating DESCRIPTION OF ACTIVITY LT/MSQ/UGPC/021 LT/MSQ/TC/020 APPROVAL LETTER/BTC OF MATERIAL APPROVAL LETTER/BTC OF MATERIAL TEST REPORT OF LAB APPROVED VENDER FORMAT
    FIELD INSPECTION REPORT FORMAT No.

    WC WC WC WC WC WC

    S S HP HP Rw HP REMARKS

    INSPECTION SWITNESSES/GRADE

    Signature : Name : Date


    Prepared by L&T Checked by L&T Page 2 of 3 Approved by JACOBS

    LARSEN & TOUBRO LIMITED


    MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

    PMC

    INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING


    PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

    Doc. No:
    LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

    NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T JACOBS S S S HP HP HP HP S S HP S S S

    7 8 9 10 11 12 13 14 15 16 17 18 19 E 1 2 3

    Application of primer Coal tar temperature Coating and wrapping Calibration of Holiday tester Holiday testing Thickness of coating Peel test Lifting arrangement Lowering ( Levels & orientation of branches ) Checking of wrapping and coating for damages during lowering, their repair, holiday testing, etc. Back filling Location, Brickwork Plaster of valve pit Top cover & finish for valve pit SYSTEM COMPLETION Tie in joints ( As Annexure B ) Scrutiny of test packs for system testing ( As per Annexure C ) System testing

    LT/MSQ/TC/020 NA LT/MSQ/TC/020 TEST REPORT OF LAB LT/MSQ/TC/020 LT/MSQ/TC/020 LT/MSQ/TC/020 NA LT/MSQ/UGPC/021 LT/MSQ/TC/020 LT/MSQ/UGPC/021 LT/MSQ/UGPC/021

    WC WC WC WC WC WC WC WC WC WC WC WC WC

    ( As Annexure B ) LT/MSQ/UGMC/022 LT/MSQ/PIPE/HYD/015

    WC WC WC

    W W W

    DESCRIPTION OF ACTIVITY SL. No.

    FIELD INSPECTION REPORT FORMAT No.

    INSPECTION WITNESSES/GRADE

    REMARKS

    Signature : Name : Date


    Prepared by L&T Checked by L&T Page 3 of 3 Approved by JACOBS

    LARSEN & TOUBRO LIMITED


    MSQ UPGRADATION (EPCC-1) PROJECT IOCL - PANIPAT

    PMC

    INSPECTION AND TEST PLAN FOR UNDER GROUND PIPING


    PROJECT OWNER PMC CONTRACTOR LEGEND : : EPCC-1 MSQ UPGRADATION : INDIAN OIL CORPORATION LTD.PANIPAT. : JACOBS ENGINEERING INDIA PRIVATE LIMITED : LARSEN & TOUBRO LIMITED

    Doc. No:
    LT/MSQ/ITP/PIPE/UG/003 Date: 01.11.07

    NA : Not Applicable, HP : Hold Point, W : Witness Point, Rw : Review of SUBCONTRACTOR / L&T's documentation, S : Surveillance by OWNER / PMC, WC : 100% Examination, Spec. : Specification, Dwg. : Drawing, Std. : Standard PT : Penetarnt Testing, MT: Magnetic Particle Testing, PWHT: Post Weld Heat Treatment, IRN: Inspection Release Note L&T L&T

    Signature : Name : Date


    Prepared by L&T Checked by L&T Page 4 of 3 Approved by JACOBS

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