151N-A1

-48 VDC POWER PLANT

PECO II, Inc. 1376 State Route 598 Galion, OH 44833-0910 Phone: 800.999.PECO (7326) Visit us on the web at www.peco2.com

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Product Information
Spaces are provided below for recording product information. This data will allow faster service when calling PECO II to order accessories, spare parts, or request field service. Please take a moment when the product is new to fill in this information. First, locate the product information label. This is typically located on the upper front of the equipment frame, or on the rear of the frame. Fill in the part number, as it appears on the label, in the space below.

PART NUMBER:

Fill in the date code located on the label in the space below.

DATE CODE:

Fill in the serial number on the label in the space below?

SERIAL NUMBER:

Fill in the ECN Level located on the label in the space below

ECN Level: 860 _ _ _ _ P

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Table of Contents
Product Information....................................................................................................................................... 3 Table of Contents.......................................................................................................................................... 5 List of Tables................................................................................................................................................. 5 Foreword ....................................................................................................................................................... 6 Agency Approvals: ........................................................................................................................................ 6 SECTION 1: SPECIFICATIONS .................................................................................................................. 9 1.1 SPECIFICATIONS - PLANT ........................................................................................................... 9 1.2 SPECIFICATIONS - BAYS ........................................................................................................... 12 SECTION 2: INSTALLATION..................................................................................................................... 13 2.1 TORQUE........................................................................................................................................ 13 2.2 RECOGNIZING DIFFERENT GRADES OF STEEL AND THEIR TORQUE ............................... 13 2.3 COMMON TORQUE VALUES ..................................................................................................... 15 2.4 TORQUE ON FUSE HOLDERS ................................................................................................... 15 2.5 INSTALLATION - PLANT ............................................................................................................. 16 2.6 INSTALLATION - BAY .................................................................................................................. 16 SECTION 3: TEST & ACCEPTANCE PROCEDURES ............................................................................. 19 3.1 GENERAL..................................................................................................................................... 19 3.2 VISUAL OBSERVATION .............................................................................................................. 19 3.3 RECTIFIER ALARM TEST ........................................................................................................... 20 3.4 DISTRIBUTION FUSE ALARM TEST .......................................................................................... 20 3.5 ALARM BATTERY SUPPLY FUSE ALARM TEST ...................................................................... 20 3.6 HIGH, LOW, & LOW LOW VOLTAGE ALARM TEST .................................................................. 21 3.7 RECTIFIER SENSE FUSE ALARM TEST (Optional) .................................................................. 22 3.8 LOW VOLTAGE DISCONNECT TEST (Optional)........................................................................ 22 3.9 EQUALIZE OPERATION & ALARM TEST................................................................................... 22 3.10 RECTIFIER REMOTE HIGH VOLTAGE SHUTDOWN (HV) REMOTE RESTART (RRS) TEST ............................................................................................................................................................. 23

List of Tables
2-1 Determining Bolt Material 14

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PECO II, Inc. 151N-A1 Manual

Foreword
This manual is intended to help the user of the 151N-A1 to install, test, troubleshoot, and understand the system. If you should have any questions or problems, please contact one of the following sources: SERVICE - If for any reason further assistance is needed on any power equipment, complete engineering and field service groups are available in Galion, Ohio, to assist you in any way possible. CALL: 419/468-7700 Field Service or 419/468-7600 and ask for Field Service. PARTS ORDERING - Replacement parts for power equipment may be obtained by forwarding a Purchase Order to: PECO II, Inc P. O. Box 910 Galion, Ohio 44833 or Fax to: (419) 462-8180 Include the following information: A. PECO II part number and engineering level of equipment B. If part is electrical, give circuit reference numbers and PECO II part numbers. C. If part is mechanical in nature, give description as to where it is used. RETURN & REPAIR - Equipment may be returned to the Factory for repair. In order to do this, the procedure must be as follows: A. Call: 419/468-7700 Field Service Or 419/468-7600 and ask for Field Service. B. Request a Returned Material Authorization (RMA) number for the defective equipment. C. Return material prepaid to: PECO II, Inc 1376 State Route 598 Galion, Ohio 44833 Attn: Field Service Dept

Agency Approvals:

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PECO II, Inc. 151N-A1 Manual

WARNINGS
1. Electrical shock hazard. Do not attempt to remove, maintain, or install this equipment with power applied. Personnel that attempt to work on this equipment with the power applied may subject themselves or others to electrical shock that may cause serious injury or death. The use of this equipment by unauthorized or untrained personnel should not be attempted. Personnel that work on this equipment without the proper training may subject themselves or others to electrical shock that may cause serious injury or death. Do not attempt to work on this equipment if it is, or has been, exposed to a high moisture condition. It is recommended the equipment be returned to PECO II to be properly tested. Working on this equipment during a high moisture condition subjects the user to electrical shock that may cause serious injury or death. Use of an attachment other than one approved by PECO II will void any and all warranties, implied or other, and will increase risk of fire, or may possibly cause electrical shock, injury, or death to personnel. Do not operate this equipment if it has been dropped or otherwise damaged. Trying to operate this equipment if it has been damaged subjects yourself or others to electrical shock that may cause serious injury or death. Before you proceed, ensure the input source is not live and the input circuit breaker(s)/fuse(s) has been tripped or removed. If these procedures have not been followed and the input/output power is live, serious personnel injury or death may occur. A rack/shelf may contain several operating systems. If there is another system in the general area you want to install this system, be cautious of any exposed connectors or wires and, with permission, remove power to the other systems. Failure to take the necessary safety precautions subjects the installer or maintenance personnel to severe electrical shock that may cause serious injury or death. 1. 2.

CAUTIONS
Follow proper grounding instructions. If connecting batteries, remove the battery-boxfuse or trip the circuit breaker. Check batteries and connections for proper polarity and power before connecting the batteries to the system. To remove the circuit breakers or fuses, the DC and/or AC input to the system will need to be disconnected, thereby disabling the system output to the load(s). Take the necessary precautions and inform the plant engineer that the system output power to the loads will be disabled. Before performing any maintenance, ensure AC or DC power is not applied to the system. Fuse holders, fuses, and circuit breakers are not to be loaded to more than 80 percent of their ampere rating.

2.

3.

3.

4.

5.

4.

5.

6.

7.

8. This equipment may connect to lead-acid batteries.

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after touching batteries.

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SECTION 1: SPECIFICATIONS
1.1 SPECIFICATIONS - PLANT
A. GENERAL The 151N-A1 Power Plant is designed to provide distribution and monitoring of -48 VDC. The Plant is rated in varying maximum current capacities of 100 thru 2000 Amps. -48 VDC is fed through a total discharge shunt, which is bussed inside the Main Bay. Lists 1, 2, 3, & 4 are for a maximum of 600 Amp, 1200 Amp, 2000 Amp and 800 Amp respectively. The main source of power for the 151N-A1 Power Plant is commercial AC power, which is converted to DC by Rectifiers. The Rectifiers provide "load current" and "trickle charge" for floating batteries. The Batteries are for filtering and stand-by reserve. The 151N-A1 Power Plant provides system monitoring, alarming, and distribution of -48 VDC to load circuits. System operation is such that the Rectifiers float the battery, charge it as required, and provide current to the load circuits. Batteries provide load current during periods of commercial AC failure. Audible (optional) and Visual Alarms are produced when the battery float voltage deviates from system set points. The MACS System, which is a monitor, alarm, and control system that provides alarming, monitoring, and data storage is an optional system that can be added to the 151N-A1Power Plant. (See MACS Manual for more details). (-) (-) (-) Bat String N Bat String 2 (-) Bat String 1 Main Discharge Bay Total Discharge Shunt

Rectifiers

(+)

(+)

(+)

(+) Fig 1-1: Block Diagram A brief explanation of the 151N-A1 Plant and the equipment used in the plant are as follows: PLANT CONFIGURATION The initial Plant configuration is made up of: (1) Main Bay, (N + 1, 50, 100, 200 or 400 Amp Rectifiers). (1) Lot of (+) & (-) Plant Bus Bars with 600, 1200, 2000 and 800 Amp Total Discharge Shunt. (1) Battery String. The (+) & (-) Bus Bars are supported above and in the Power Bays. They are hard bussed into the Main Bay.

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PECO II, Inc. 151N-A1 Manual Plant expansion is easily accomplished by adding Rectifiers and additional Distribution fusing as required. RECTIFIERS Rectifiers should be designed to supply the load and maintain batteries in a "full charge" condition. The following Rectifiers can be used: PEC 1015 PEC 1011 PEC 3874, PEC 3874B PEC 3875, PEC 3875B (See Rectifier Manuals) 50-200 Amp 100 Amp 200 Amp 400 Amp

NOTE: Number of Rectifiers is determined by peak load current plus one (N + 1). BATTERY STRINGS The battery equipment for the 151N-A1 Power Plant consists of 48 Volt battery strings of 23 or 24 cells. The number of Battery strings is determined by peak load current and reserve time required. (Consult factory or refer to Battery Manufacturers Manual). NOTE: All recommended float and alarm set points stated in this manual are typical for 24 cell operation and may not represent every application. When specific set points (as listed on Production Test Specification 4650014P-1 thru 7) are required, set point option must be specified (See 4650014P-1 to P-7). B. ELECTRICAL SPECIFICATIONS 1. INPUT AC Input for the different Rectifier Modules is specified in the Rectifier manuals. 2. OUTPUT Float: 48 to 54 VDC (Not to exceed 57 VDC). Equalize: 0 to 7 volts above float. NOTE: For new battery installations where the batteries will receive an initial charge of 60 volts, consult the Rectifier manual. 3. PROTECTION a. Input: Protection for the different Rectifier Models are either circuit breakers or fuses at the AC Service Source. If circuit breakers are used on the AC Input, they must be capable of withstanding high inrush currents of 1500 Amp for cycle. b. Output: Protection of plant outputs is by various optional Fuse, Circuit Breaker, and Distribution Panels. Refer to J-438151NP-A1 drawing for correct sizing.

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PECO II, Inc. 151N-A1 Manual C. PERFORMANCE SPECIFICATIONS The performance specifications for Rectifiers used in the 151N-A1 Plant are as follows: 1. REGULATION a. Static: % for all AC input, output load, and temperature conditions. b. Dynamic: Voltage transient is less than 5% and will return to and stay within regulation band within 200ms when a 20% to 100% step load is applied. 2. CURRENT WALK-IN Current Walk-in protection of Rectifier controls output current to eliminate damage by overshoot. NOTE: Consult Rectifier Manual for complete specifications. D. ENVIRONMENTAL SPECIFICATIONS 1. OPERATING TEMPERATURE 0C to +50C Ambient 2. STORAGE TEMPERATURE -40 to +85C Ambient 3. COOLING: Convection - Keep ventilating passageways of the Plant unobstructed to insure adequate cooling during operation. E. FLOOR PLAN ARRANGEMENTS Floor plan arrangements of this equipment should take in consideration the following guidelines: 1. Battery Strings should be electrically connected between the Rectifiers and the Power Bays. Battery String #1 should always be closest to the Power Bays. Reason - the batteries provide filtering to reduce plant noise levels. 2. Ample room for expansion should be considered for future Battery Strings and the Rectifiers. 3. Physical arrangement of Rectifiers, Batteries, & Distribution Bays should be such that cabling be held to a minimum. Reason - voltage drop held to a minimum. NOTE: Consult job information that applies.

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1.2 SPECIFICATIONS - BAYS

A. MAIN DISCHARGE BAY The Main Discharge Bay contains the Meter and Alarm Panel that provide features of metering, monitoring, controlling, alarming, and distribution fuses for the 151N-A1 Power Plant. Capacity of Main Distribution Bay is 2000 Amps maximum. B. DISTRIBUTION FUSE PANELS Distribution Fuse Panels ranging in size from 0-60 Amp "non" type to 61-800 Amp OSP/RL fuse link type are available in the 151N-A1 Power Plant. NOTE: Load fuses should not be loaded to more than 80% of their ampere rating. NOTE: If UL listed distribution fuses are required then use TPL type as listed in Table H of drawing J-438151NP-A1. C. DISTRIBUTION CIRCUIT BREAKER PANELS Distribution Circuit Breaker panels ranging in size from 1-400 Amps are available for the 151N-A1 Power Plant. See drawing J-438151NP-A1 for more details. NOTE: Load circuit breakers should not be loaded to more than 80% of their ampere rating. D. MECHANICAL SPECIFICATIONS The mechanical specification of the 151N-A1 Power Plant is as follows: 1. The configuration of the Plant can be mounted in either a box frame or a relay rack. 2. See List L101-L108 of drawing J-438151NP-A1 for the choice of relay rack sizes that are available. 3. See List L115-L121 of drawing J-438151NP-A1 for the choice of box frame sizes that are available. NOTE: See drawing J-438151NP-A1 for further physical dimensions and recommended mounting.

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SECTION 2: INSTALLATION
2.1 TORQUE
Torque refers to the tightening (or loosening) effort required for specific materials, sizes, and threads of threaded bolts / screws. Minimum torque requirements are listed in accompanying tables. When the fastener and mating material are different, the values for the weaker material will be used. All loosening (or breakaway) torque will be 50% of the values assigned for the tightening torque, for a given combination unless specifically noted otherwise. At this value no loosening shall occur. The 50% figure represents an acceptable relationship when normal variations of fasteners, materials, and friction values are considered, for short time periods. Torque applications of bolts embedded in a formed material, and to which a threaded nut will be attached, will be governed by specifications outlined for the particular application under observation. In no case will values for the bolt and nut alone be used, but these must be modified by the type of embedment, as determined by table included herein, or by the engineering authority as noted on an associated drawing. All bolts and screws used to fasten electrical (carrying a minimum of 10 Amps) or thermal surfaces together are required to have proper torquing.

2.2 RECOGNIZING DIFFERENT GRADES OF STEEL AND THEIR TORQUE

When determining torque to be used, it is important to know the grade of steel of the bolt. Consult the chart below (Table 2-1) by looking at the cap of the screw and matching the pattern to one on the chart. Read to the right to determine the torque required in reference to the bolt size. This table should be used to determine torque only if it is not specified by the equipment drawing or customer requirements. Refer to Section 2.3 if the bolt type is not covered in this table.

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Grade Designation
1/4
1-1/8

Fine or Coarse Thread Fastene r

5/16 9.4 16 26 38 56 79 128 172 255 404 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

Tensile Strength Minimum 64,000 P.S.I.

5.1

Material

Screw, Stud, or Bolt shank size or diameter: Torque figures are in FOOT POUNDS unless otherwise noted.

Page 14 S.A.E. 2 A.S.T.M. A-307 Steel S.A.E. 3 Steel

7.7 14 26 40 59 87 124 200

Low Carbon Steel Medium Carbon Steel

315 470

PECO II, Inc. 151N-A1 Manual

100,000 P.S.I.

740

A.S.T.M. A-449 S.A.E. 5 Steel

7.6 15.3 27 43 64 94 128

213

322

495

665

A.S.T.M. 354BB Steel A.S.T.M. A-325

85

105,000 P.S.I.

Medium Carbon Steel Or Low Alloy Heat Treated

170

303

450

670

900

Table 2-1: Determining Bolt Material A.S.T.M. A-354-BC Steel

9.4 17

125,000 P.S.I.

Low Alloy or Med. Carb Quenched Tempered Med. Carbon Steel, Quenched Tempered
10.6

29

46

69

100

142

228

362

550

850

S.A.E. 6 Steel 133,000 P.S.I. Med. Carbon Aly. Quenched Tem. Roll Threaded 150,000 P.S.I. 150,000 P.S.I. Med. Carbon Aly. Quenched Tempered Med. Carbon Aly. Quenched Tempered
11

20

37

59

90

128

178

297

468

700

1110

S.A.E. 7 Steel

S.A.E. 8 Steel A-354-BD A 490*

24

39

64

98

140

192

315

502

760

1200

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47

77

118

168

230

377

602

910

1440

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2.3 COMMON TORQUE VALUES

The following chart defines the torque specifications for typical telephone power equipment. This table should be used to determine torque only if it is not specified by the equipment drawing or customer requirements.
LOW CARBON STEEL SIZE OF BOLT DRY 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 5.1 9.4 16 26 38 56 79 128 172 255 404 LUBED 4 8 14 SILICONE BRONZE THRU COPPER DRY 69* 123* 18 29 40 52 86 115 178 240 361 LUBED 62* 110* 16 26 36 46 77 103 160 216 325 IRON CLAMPS DRY LUBED DRY LUBED 46* 80* 12 19 26 35 56 76 108 126 153 180 COPPER STUDS

51* 89* 13 14.5 13 23 21 34 32 29 29 50 39 71 63 69 62 115 84 155 120 229 140 364 170 200 READINGS ARE IN FOOT POUNDS EXCEPT (*) THESE READINGS ARE IN INCH POUNDS LUBED MEANS LUBRICATED THREADS

1. If grease is used on the threads and under the turned member, reduce values given by 10%. 2. All values given are for clean threads that are free of burrs, chips and other imperfections. Also, all mating surfaces are considered to be flat, parallel and free of burrs. 3. When torquing any threads on studs mounted to fuse holders, always hold the second nut. DO NOT apply torque to the stud-plastic housing interface. 4. All torque values are for free running nuts. For nuts that are self-locking (nylon plug or indented), the "Run down" torque must be added to these values. 5. The turned member will be the nut, unless otherwise noted (such as with a tapped hole). 6. Torque will be checked by a loosening action or breakaway for the selected combination and adjusting the torque tool for 50% of the value shown in the above table.

2.4 TORQUE ON FUSE HOLDERS

The torque required to tighten connections on fuse holders is described in the table below: Fuse Holder P/N 3140357 3140155 Bolt Size 7/8" 3/4" Grade 5 Torque 55 FOOT-lbs (dry) 55 FOOT-lbs (dry)

NOTE: When torquing any threads on studs mounted to fuse holders, always hold the second nut. Do not apply torque to the stud-plastic housing interface.

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2.5 INSTALLATION - PLANT

The 151N-A1 Power Plant is designed to be connected by the use of Cable Termination Assemblies. The Cable Termination Assemblies and wireway should be complete before any connections are made. For detailed information of the Bus Bar Assembly, see Job Bus Run Layout drawings. NOTE: Installation of the Power Plant should be in areas accessible only to qualified personnel. All units should be secured to the building structure before operating. NOTE: Before any connections are made to the 151N-A1 Power Plant, be sure that all Rectifier Output Circuit Breakers are in the "OFF" positions, and remove all Distribution Fuses in the Power Distribution Bays. A. RECTIFIER CONNECTIONS Listed below is a brief summary of the Rectifier connections to be made: 1. Connect AC Input leads (L1, L2, L3, GRD) of Rectifier to the AC Power source. 2. Output - Refer to Section 2.6, A1 & A2 for Rectifier output connections. 3. Load Sharing - Connect all Load sharing terminals together. Example: PEC 3875B Rectifier Connect terminal TB201-3 (LS Out) of all Rectifiers together. 4. Refer to Section 2.6, B5 for sense and alarm connections. NOTE: For more detailed information about Rectifier connections, refer to the Rectifier Manual. B. BATTERY CONNECTIONS Listed below is a brief summary of Battery connections to be made: 1. Connect first cell (+) terminals of equipped battery strings to the Grd Bus Termination Assembly. 2. Connect 23rd or 24th cell (-) terminals of equipped Battery Strings to the Bat Bus Termination Assembly. 3. Refer to Section 2.6, B5 for "RB" (Reference Battery) and "RG" (Reference Ground) connections.

2.6 INSTALLATION - BAY

A. CABLE TERMINATION ASSEMBLY CONNECTIONS 1. Connect the Rectifier and Battery Ground (+) cables to the Distribution Ground Bus, mounted near the top of the Main Bay. 2. Connect the Rectifier and Battery -48V (-) cables to the Discharge Battery Bus, mounted near the top of the Main Bay. B. DISCHARGE BAY CONNECTIONS All Discharge Bay connections are made in accordance with SD, T & J drawings. Listed below is a brief summary of the connections to be made: 1. EQUIPMENT GROUND (All Bays) Connect Equipment Grd Lug to the Grd Bus.

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PECO II, Inc. 151N-A1 Manual 2. FRAME GROUND (All Bays) Connect Frame Grd Lug to FR GRD wire running across top of Bays. (Consult Job Information) 3. METER & ALARM PANEL See 4380031PD for connections of Meter & Alarm Panel (Digital). 4. RECTIFIER SENSE FUSE MODULE See 4380404PD for connections of Rectifier Sense Fuse Module. 5. BRANCH SWITCH MODULE See 4380029PD for connections of Branch Switch Module. 6. ALARM EXTENSION MODULE See 4380031PD for connections of Alarm Extension Module. 7. HI/LO PLANT VOLTAGE CALIBRATION MODULE See 4380027PD for connections of HI/LO Plant Voltage Calibration Module. 8. LOW VOLTAGE DISCONNECT CONTROL MODULE See 4380028PD for connections of Low Voltage Disconnect Control Module. 9. -48V AUTOMATIC EQUALIZE TIMER PANEL See 6420105P for connections of the -48V Automatic Equalize Timer Panel. 10. AUTOMATIC RECTIFIER RESTART MODULE See 4380033PD for connections of Automatic Rectifier Restart Module after a high voltage shutdown. 11. PEC 1015 RECTIFIER SYSTEM Listed below is a brief summary of the Rectifier System connections to be made: A. Connect AC Input leads (L2, GRD, L1) of the Rectifier System to the AC Power source. NOTE: For a more detailed information about Rectifier connections, refer to the Rectifier System Manual, 6421015P.

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PECO II, Inc. 151N-A1 Manual 12. BTCM PANEL (If equipped) If the Power Plant is equipped with a BTCM, refer to BTCM Manual for instructions on connecting the BTCM electrical interface. C. DISTRIBUTION CABLING The Distribution cabling for the 151N-A1 Power Plant is provided in the Discharge Bay by the following: 1. Distribution Fuse Panels (-48 VDC). 2. Overhead Ground Bus (GRD). Connect output leads from these Distribution Panels and Overhead Bus Bar to the -48V loads (on an "as required" basis). The Output lead size is shown on job Power Plant Wiring Diagram. NOTE: All fuse panels do not necessarily have to be equipped. See J-438151NP-A1 for a brief summary of fuse panels, and circuit breaker panels that can be mounted in the Discharge Bay.

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SECTION 3: TEST & ACCEPTANCE PROCEDURES

3.1 GENERAL
The Test & Acceptance Procedures are to be performed after the unit or system is in operation. The purpose of these procedures is to further determine if the unit or system is operating properly. NOTE: Voltage settings are recommendations only. requirements. Consult local Engineering for any different

NOTE: If the Power Plant is equipped with a BTCM, disable the BTCM by moving the BTCM COMPENSATE/DISABLE switch to DISABLE prior to performing this procedure. When the switch is moved from COMPENSATE to DISABLE, the plant minor alarm will come "ON", but the BTCM PMN lamp on the BTCM will not illuminate. After the Power Plant has been turned "ON" and the plant test and acceptance has been accomplished, refer to BTCM Manual for instructions on the test and acceptance of the BTCM.

3.2 VISUAL OBSERVATION

A. Normal operation of Power Plant should have the following visual observations on the Rectifiers: Test/Normal switch should be in the "NORMAL" position. AC Input Switch should be "ON". Voltmeter Reading: 52.08 Volts. Ammeter Reading: 5-100% of rated capacity. AC ON LED (Green) should be "ON". CFA/RFA LED (Red) should be "OFF" if the load current is above 1% of rated output current of Rectifier. 7. Test LED (Amber) should be "OFF". 8. Capacitor Charge Lamp should be "OFF". 9. Float/Equalize Switch should be in "FLOAT" position. B. PEC 1015 RECTIFIER SYSTEM Normal operation of Power Plant should have the following visual observations on the PEC 1015 Rectifiers. 1. Voltmeter Reading: 52.08 Volts (Switch I/V should be in the "V" position). 2. Ammeter Reading: 5-100% of rated capacity (Switch I/V should be in the "I" position). 3. AC ON LED (Green) should be "ON". 4. CFA/RFA LED (Red) should be "OFF" if the load current is above 1% of rated output current of Rectifier. 5. AC Input Switch should be "ON" (Customer provided AC Circuit Breaker or other AC Input devise). 6. Float/Equalize Switch should be in "FLOAT" position. 1. 2. 3. 4. 5. 6.

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PECO II, Inc. 151N-A1 Manual

3.3 RECTIFIER ALARM TEST

In order to test the Rectifier Alarm (RFA), operate the first Rectifier to the "OFF" position. For this test to be passed, the following should happen: A. Audible Alarm is sounding (When equipped). B. RFA LED (Red), located on Meter & Alarm Panel, is "ON". C. Power Minor Alarm (PMN) is sent to the Alarm System. D. RFA/CFA lamp (Red), located on one "Failed" Rectifier front panel, is "ON". E. Press the ACO switch, located on the Meter & Alarm Panel, to silence the Audible Alarm and light the ACO LED (Amber). F. Operate the Rectifier to the "ON" position. All alarms should extinguish. G. Repeat above Steps A-F on remaining Rectifiers.

3.4 DISTRIBUTION FUSE ALARM TEST

On Fuse Holder (61-800 Amp) with Indicator Fuse, replace the GMT Alarm Indicator Fuse on each Fuse Holder with one that is blown and observe the following: A. FA LED (Red), located on Meter & Alarm Panel, is "ON". B. Audible Alarm will sound (When equipped). C. FA LED (Red), located on individual fuse or Circuit Breaker Panel, is "ON". D. Power Major Alarm (PMJ) is sent to Alarm System. E. Press the "ACO" switch, located on the Meter & Alarm Panel, to silence the Audible Alarm. F. ACO LED (Amber), located on Meter & Alarm Panel, is "ON". NOTE: Remove blown GMT-type fuse and replace with a good GMT- type fuse. All alarms should extinguish. Repeat above steps on all Distribution Fuse and Circuit Breaker Panels.

3.5 ALARM BATTERY SUPPLY FUSE ALARM TEST

In order to test the Alarm Battery Supply Fuse Alarm (ABSFA) replace one (1) of the F2-F10 Alarm Battery fuses, located on the Meter and Alarm Panel, with a blown GMT-type fuse and observe the following: A. FA LED (Red), on Meter and Alarm Panel, should light. B. Power Major Alarm (PMJ) is sent to the Alarm System. C. Audible Alarm should sound (when equipped). NOTE: Remove blown GMT-type fuse and replace with good GMT- type fuse. All alarms should extinguish.

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3.6 HIGH, LOW, & LOW LOW VOLTAGE ALARM TEST

CAUTION: Operating the Calibrate switch (S2) to the "ON" position may cause alarms on the Meter & Alarm Panel to light and be extended to the alarm system until the Test Calibration Module has been adjusted to approximately the nominal plant voltage set point. The Hi-Low Voltage Calibration Module is plugged into Jack 102, located on the CP1 card. Connect leads of Digital Voltmeter (DVM) to Test Points TP1 (-) and TP2 (+), located on the CP1 card. Operate the Calibrate (S2) switch to the "ON" position. A. HIGH VOLTAGE ALARM Press the ON/OFF switch (S1) and the Power ON LED (Green) should light. While monitoring at the Test Points (TP1 & TP2), adjust the Simulated Voltage Control, located on the Calibration Module, clockwise (CW) to raise the voltage until the High Voltage Alarm set point is reached. The following should happen: 1. HVA LED (Red), on Meter & Alarm Panel, should light. 2. Power Major Alarm (PMJ) is sent to the Alarm System. 3. Audible Alarm should sound (When equipped). 4. Adjust Simulated Voltage Control counterclockwise (CCW) one (1) turn. All alarms should extinguish. B. LOW VOLTAGE ALARM While monitoring voltage at Test Points, TP1 and TP2, adjust Simulated Voltage Control counterclockwise (CCW) to lower the voltage until the Low Voltage Alarm set point is reached. The following should happen: 1. LVA LED (Red) should light. 2. Power Minor Alarm (PMN) is sent to Alarm System. 3. Audible Alarm should sound (when equipped). 4. Adjust Simulated Voltage Control clockwise (CW), one (1) turn. All alarms should extinguish. C. LOW LOW VOLTAGE ALARM While monitoring voltage at Test Points, TP1 and TP2, adjust Simulated Voltage Control pot, counterclockwise (CCW) to lower voltage until Low Low Voltage Alarm set point is reached. The following should happen: 1. LVA and LLVA LED (Red) should light. 2. Power Major Alarm (PMJ) is sent to the Alarm System. 3. Audible Alarm should sound (when equipped). 4. Adjust Simulated Voltage Control pot clockwise (CW) and all alarms should extinguish. 5. Press the ON/OFF switch (S1) and the Power ON LED (Green) will go "OUT". 6. Operate the Calibrate switch (S2) to the "OFF" position. 7. Remove the Digital Voltmeter (DVM) from the Test Points (TP1 & TP2) on the Meter & Alarm Panel.

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3.7 RECTIFIER SENSE FUSE ALARM TEST (Optional)

In order to test the Rectifier Sense Fuse Alarm, replace the GMT type Sense Fuse with one that is blown and observe the following: A. FA LED (Red), on Meter and Alarm Panel, should be "ON". B. RFA LED (Red), located on Meter And Alarm Panel, should be "ON". C. Power Major Alarm (PMJ) signal is sent to Alarm Systems. D. Rectifier output should reduce to zero (0) Amps. E. Audible Alarm should sound (When equipped). F. Remove blown GMT type sense fuse and replace with a good sense fuse. All alarms should extinguish. Rectifier output should return to "NORMAL". Repeat Steps above on all Sense Fuses.

3.8 LOW VOLTAGE DISCONNECT TEST (Optional)

NOTE: Low Voltage Disconnect Module is an optional feature on some types of Distribution Panels or Low Voltage Disconnect of Battery Strings. While monitoring the voltage at Test Points (TP1 & TP2), located on the Low Voltage Disconnect Module, proceed as follows: A. Turn Test Switch (S1) to the "ON" position, and Test LED (Amber) should come "ON". B. Lower the voltage by adjusting the Simulated Voltage pot (R26) counterclockwise (CCW) until the Low Voltage Drop-Out point is reached. The Low Voltage Disconnect LED (Red) should come "ON". C. Raise the voltage by adjusting the Simulated Voltage pot (R26) clockwise (CW) until the Pick-Up Set Point is reached. The Low Voltage Disconnect LED (Red) should go "OFF". D. Adjust the Simulated Voltage pot (R26) counterclockwise (CCW) and clockwise (CW) to confirm the set points of the Low Voltage Drop-Out and Pick-Up. E. Turn Test switch (S1) "OFF" and Test LED should go "OFF".

3.9 EQUALIZE OPERATION & ALARM TEST

While monitoring the plant voltage at TB1-8 (-) and TB1-5 (+), press and hold the "Press for Manual/Equalize Switch" (S3), located on Manual Equalize Panel, for approximately one (1) minute and observe the following: A. Output voltage will read approximately 2.00 volts less than "normal" plant voltage. B. Discharge Timer LED (Red) will light. C. Release the "Press for Manual/Equalize Switch" (S3). D. After the "Press for Manual/Equalize Switch" (S3) has been released, the Discharge Timer LED will go "OUT" and the Equalize Timer LED (Green) will come "ON". E. After approximately 4 to 6 minutes, the Equalize Timer LED will go "OUT", and the Output Voltage will return back to the "normal" plant voltage.

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PECO II, Inc. 151N-A1 Manual F. Push the "Press for Manual/Equalize Switch" (S3), and the following should happen: 1. After a short delay, the Discharge Timer LED (Red) will go "OUT", and the Equalize Timer LED (Green) will come "ON". G. Push the "Press to Clear" switch (S2), and the following should happen: 1. Equalize Timer LED (Green) will go "OUT". H. Plant Voltage should be 56.00 volts or voltage per Plant Specification. If not, adjust R7 until desired voltage is obtained. I. Operate "S2" switch back to "FLOAT" (clear). All Alarms should extinguish and Plant Voltage should be 54.00 volts or per Plant specifications. CAUTION: Removal of Fuse "RB 2A" in "J" paragraph will cause all Rectifiers (Chargers) to go to a "low" current condition and plant load will be supplied from the Battery source until "RB 2A" fuse is again replaced with a good fuse. This problem may be alleviated by placing PECO II chargers in a test mode via test switch prior to removing "RB 2A" fuse in Manual Equalize Panel J. Replace the "RB 2A" fuse on the Manual Equalize Panel with a blown GMT-type fuse and observe the following: 1. Fuse Fail Lamp (Red) on Bay Alarm Panel should light. 2. FA LED (Red) on Meter & Alarm Panel should light. 3. Power Major Alarm (PMJ) is sent to Alarm System. 4. Audible Alarm should sound (when equipped). 5. Remove blown GMT-type fuse and replace with good GMT- type fuse. All Alarms should extinguish.

3.10 RECTIFIER REMOTE HIGH VOLTAGE SHUTDOWN (HV) REMOTE RESTART (RRS) TEST
To test the High Voltage Shutdown feature proceed as follows: A. Operate the AC INPUT Circuit Breaker (CB1) to the "OFF" position. B. Operate the TEST NORMAL switch (S301) to the "TEST" position. C. Operate the DC OUTPUT Circuit Breaker (CB2) to the "OFF" position. D. Operate CAP CHARGE switch (S1) until the CAP CHARGE lamp (Red) goes "OUT". Next, operate the AC INPUT Circuit Breaker (CB1) to the "ON" position. E. On CP4 card, connect a jumper between TP401 and TP402. This activates the "simulated load" circuit. F. Turn the SIM CUR ADJ pot (R526) clockwise (CW) until the output current is approximately 100 Amps. CFA/RFA LED (Red) should be "OFF".

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PECO II, Inc. 151N-A1 Manual G. Momentarily apply an External Ground to TB201-17 (HV). For this test to pass, the following must happen: 1. Rectifier shuts "down". 2. CFA/RFA LED (Green) comes "ON". 3. AC ON LED (Green) goes "OUT". 4. RFA, LCA, PMN, and PMNV alarms are sent to Plant Control Circuits. H. When the Automatic Rectifier Restart Module (Optional) is equipped, it should receive a Rectifier Fail Alarm (RFA) signal from the Rectifier that is under the above test. It supplies a "closed loop" circuit to TB201-15 and 16 (Remote Restart Circuit). For this Test to pass, the following should happen: 1. Rectifier returns to "normal" operation. 2. AC ON LED (Green) comes "ON". I. Operate AC INPUT Circuit Breaker (CB1) to the "OFF" position. J. Remove the jumper from the CP4 card (test points TP401and TP402). K. Turn the SIM CUR ADJ pot (R526) counterclockwise (CCW). L. Operate the TEST/NORMAL switch (S301) to the "normal" position. M. Operate the CAP CHARGE switch (S1) until the CAP CHARGE lamp (Red) goes "OUT", and then close Circuit Breaker (CB2).

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METER & ALARM PANEL

(Digital) 48V 6180014P 23 Mounting 6180173P 30 Mounting

Product Manual Part Number: 438 0031PD Issue 7, June 2005 Engineer: H. D. Approved: H. D.

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Product Information
Spaces are provided below for recording product information. This data will allow faster service when calling PECO II to order accessories, spare parts, or request field service. Please take a moment when the product is new to fill in this information. First, locate the product information label. This is typically located on the upper front of the equipment frame, or on the rear of the frame. Fill in the part number, as it appears on the label, in the space below.

PART NUMBER:

Fill in the date code located on the label in the space below.

DATE CODE:

Fill in the serial number on the label in the space below

SERIAL NUMBER:

Fill in the ECN Level located on the label in the space below

ECN Level: 860 _ _ _ _ P

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Table of Contents
PRODUCT INFORMATION.....................................................................................................................................3 TABLE OF CONTENTS ............................................................................................................................................5 FOREWORD ...............................................................................................................................................................7 SECTION 1: SPECIFICATIONS ..............................................................................................................................9 1.1 GENERAL.................................................................................................................................................9 1.2 ALARMS...................................................................................................................................................9 1.3 INDICATORS .........................................................................................................................................10 1.4 ALARM BATTERY SUPPLY (ABS) ....................................................................................................10 SECTION 2: DIMENSIONS ...................................................................................................................................11 SECTION 3: INSTALLERS CONNECTIONS .....................................................................................................13 3.1 CONNECTIONS .....................................................................................................................................13 3.2 ALARM EXTENSION MODULE CONNECTIONS (OPTIONAL) .....................................................14 SECTION 4: INSTALLERS NOTES .....................................................................................................................15 4.1 INSTALLERS INFORMATION NOTES...............................................................................................15 SECTION 5: CIRCUIT OPERATION...................................................................................................................17 5.1 METER CIRCUIT...................................................................................................................................17 5.2 VOLTAGE DETECTOR CIRCUITS......................................................................................................17 ATTACHMENTS......................................................................................................................................................19 Schematic 4390103P Att

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Foreword
This manual is intended to help the user of the Meter & Alarm Panel to install, test, troubleshoot, and understand the system. If you should have any questions or problems, please contact one of the following sources: SERVICE - If for any reason further assistance is needed on any power equipment, complete engineering and field service groups are available in Galion, Ohio, to assist you in any way possible. CALL: 419/468-7700 Field Service or 419/468-7600 and ask for Field Service. PARTS ORDERING - Replacement parts for power equipment may be obtained by forwarding a Purchase Order to: PECO II, Inc P. O. Box 910 Galion, Ohio 44833 or Fax to: (419) 462-8180 Include the following information: A. PECO II part number and engineering level of equipment B. If part is electrical, give circuit reference numbers and PECO II part numbers. C. If part is mechanical in nature, give description as to where it is used. RETURN & REPAIR - Equipment may be returned to the Factory for repair. In order to do this, the procedure must be as follows: A. Call: 419/468-7700 Field Service Or 419/468-7600 and ask for Field Service. B. Request a Returned Material Authorization (RMA) number for the defective equipment. C. Return material prepaid to: PECO II, Inc 1376 State Route 598 Galion, Ohio 44833 Attn: Field Service Dept

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WARNINGS
1. Electrical shock hazard. Do not attempt to remove, maintain, or install this equipment with power applied. Personnel that attempt to work on this equipment with the power applied may subject themselves or others to electrical shock that may cause serious injury or death. The use of this equipment by unauthorized or untrained personnel should not be attempted. Personnel that work on this equipment without the proper training may subject themselves or others to electrical shock that may cause serious injury or death. Do not attempt to work on this equipment if it is, or has been, exposed to a high moisture condition. It is recommended the equipment be returned to PECO II to be properly tested. Working on this equipment during a high moisture condition subjects the user to electrical shock that may cause serious injury or death. Use of an attachment other than one approved by PECO II will void any and all warranties, implied or other, and will increase risk of fire, or may possibly cause electrical shock, injury, or death to personnel. Do not operate this equipment if it has been dropped or otherwise damaged. Trying to operate this equipment if it has been damaged subjects yourself or others to electrical shock that may cause serious injury or death. Before you proceed, ensure the input source is not live and the input circuit breaker(s)/fuse(s) has been tripped or removed. If these procedures have not been followed and the input/output power is live, serious personnel injury or death may occur. A rack/shelf may contain several operating systems. If there is another system in the general area you want to install this system, be cautious of any exposed connectors or wires and, with permission, remove power to the other systems. Failure to take the necessary safety precautions subjects the installer or maintenance personnel to severe electrical shock that may cause serious injury or death. This equipment may connect to lead-acid batteries. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after touching batteries. 1. 2.

CAUTIONS
Follow proper grounding instructions. If connecting batteries, remove the battery-box-fuse or trip the circuit breaker. Check batteries and connections for proper polarity and power before connecting the batteries to the system. To remove the circuit breakers or fuses, the DC and/or AC input to the system will need to be disconnected, thereby disabling the system output to the load(s). Take the necessary precautions and inform the plant engineer that the system output power to the loads will be disabled. Before performing any maintenance, ensure AC or DC power is not applied to the system. Fuse holders, fuses, and circuit breakers are not to be loaded to more than 80 percent of their ampere rating.

2.

3.

3.

4.

5.

4.

5.

6.

7.

8.

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SECTION 1: SPECIFICATIONS
1.1 GENERAL
The 6180014P & 6180173P Meter & Alarm (Digital) Panels are designed to provide Alarm Battery Supply (ABS) fusing, metering and alarm functions for the -48 VDC Power System. It is equipped with a digital meter to read Charge/Discharge Current and Voltage. Optional modules may be added to the Meter & Alarm Panel as required. They are as follows: A. Manual Equalize Module. B. Branch Switch Module. C. HI/LO Plant Voltage Calibration Module. D. Rectifier Sense Lead Fuse Module E. Low Voltage Disconnect Control Module. F. Rectifier Fail Summation Module. G. Current Monitor & Alarm Module. H. Automatic Rectifier Restart Module. Other optional equipment may be added to the Meter & Alarm Panel are as follows: A. Alarm Extension PWB. B. Audible Alarm & Bracket.

1.2

ALARMS
The Meter and Alarm Panel will accept various alarm input signals. These signals are categorized as either; a Major or Minor Alarm. They are as follows: ALARM ABS FA FA, FA1 HVA LLVA RFA1-6 LVA TYPE Major (PMJ) Major (PMJ) Major (PMJ) Major (PMJ) Minor (PMN) Minor (PMN)

AUDIBLE ALARM: Whenever a Major or Minor Alarm occurs an Audible Alarm will sound (If equipped), and a dry set of "Form C" contacts will be available for the Central Office Alarm Circuits. Audible Alarm Release switch (ACO) is pressed to silence the Audible Alarm. Issue 7, June 2005 Page 9

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1.3

INDICATORS
Individual Alarm Indicators are identified by LED's, located on the front of the Meter and Alarm Panel. They are as follows: INDICATORS Fuse Alarm LED (Red) Low Voltage Alarm LED (Red) Low Low Voltage Alarm LED (Red) High Voltage Alarm LED (Red) Rectifier Fail Alarm LED (Red) Audible Cut-Off LED (Amber) DESIGNATION FA LVA LLVA HVA RFA ACO

1.4

ALARM BATTERY SUPPLY (ABS)

The Alarm Battery Supply (ABS) provides ten (10) ABS fuses. The first (1st) fuse is used for Internal Alarm Circuits. The remaining ABS fuses are available for miscellaneous requirements. Fuse ratings are available from 0.18 to 10 Amps. The following is a suggested fuse value rating for: A. Audible Alarm Fuse should be 1-1/3 Amp. B. Digital Voltmeter Fuse should be 3 Amps.

NOTE: Maximum output of all ABS fuses should not exceed a total of 30 Amps.

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SECTION 2: DIMENSIONS

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SECTION 3: INSTALLERS CONNECTIONS

CAUTION: Before any connections are made to the Meter & Alarm Panel, be sure that power is not connected.

3.1

CONNECTIONS
To cable the Meter & Alarm Panel, proceed as follows:

A. TB1 Terminal Block TERMINAL TB1-1 TB1-2 TB1-3 TB1-4 TB1-5 TB1-6 TB1-7 TB1-8 TB1-9 TB1-10 TB1-11 TB1-12 LEAD PMNV PMNV PMNVR PMN PMN PMNR PMNVR PMJV PMJV PMJR PMJ PMJ (NO) (NC) (COM) (NO) (NC) (COM) (COM) (NC) (NO) (COM) (NC) (NO) DESCRIPTION

Office Alarm Circuit (Dry Form C Contacts)

B. TB2 Terminal Block TERMINAL TB2-1 TB2-2 TB2-3 TB2-4 TB2-5 TB2-6 TB2-7 TB2-8 TB2-9 TB2-10 TB2-11 TB2-12 LEAD NC COM NO ABS FA FA FA1 DESCRIPTION LLVA Alarm (Dry Form C Contacts) ABS Alarm (Factory Equipped) From Fuse Alarms As required

RFA

From Rectifier Fail Alarms

Terminal TB1-6 and TB1-10 are tied to GRD when Audible Alarm Assembly is used.
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PECO II, Inc. Meter & Alarm Panel Manual C. TB3 Terminal Block TERMINAL TB3-1 TB3-2 TB3-3 TB3-4 TB3-5 TB3-6 TB3-7 TB3-8 TB3-9 TB3-10 TB3-11 TB3-12 LEAD +S -S DS DS + CS CS + Cell Cell + (F1) BAT GND DESCRIPTION To Gnd Bus or + Bat To Discharge Bus or - Bat Total Discharge Shunt Total Charge Shunt (See Section 4.1E) Cell Battery Not Used Alarm Battery, Factory Equipped Not Used Equipment Ground

3.2

ALARM EXTENSION MODULE CONNECTIONS (Optional)

Alarm Extension Module (CP4) provides Dry "Form C" Contacts, which are used as scan points by computerized surveillance equipment (See Fig 3.1). ALARM EXTENSION MODULES CONNECTIONS (CP4)

ALARM LVA

CONTACT
N/O COM N/C N/O COM N/C N/O COM N/C N/O COM N/C

TERMINAL
TB4-1 TB4-2 TB4-3 TB4-4 TB4-5 TB4-6 TB4-7 TB4-8 TB4-9 TB4-10 TB4-11 TB4-12

ALARM RFA

CONTACT
N/O COM N/C N/O COM N/C N/O COM N/C N/O COM N/C

TERMINAL
TB5-1 TB5-2 TB5-3 TB5-4 TB5-5 TB5-6 TB5-7 TB5-8 TB5-9 TB5-10 TB5-11 TB5-12

HVA

FA

NOTE: Alarm extensions RFA MJ and RFA MN only function when the RFA Summation Module (6310102P) is equipped. N/O COM N/C N/O COM N/C TB6-1 TB6-2 TB6-3 TB6-4 TB6-5 TB6-6 N/O COM N/C N/O COM N/C TB6-7 TB6-8 TB6-9 TB6-10 TB6-11 TB6-12

RFA MJ

RFA MN

FIG 3-1 INSTALLERS CONNECTIONS

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SECTION 4: INSTALLERS NOTES

CAUTION: It is essential to read and understand all Warnings, Cautions, and Notes before any connections are made to the Unit or System. If further assistance is needed call 419.468.7600 and ask for Field Service.

4.1

INSTALLERS INFORMATION NOTES

A. Battery is supplied directly to the Alarm Battery Fuses (F1-F10) via a 12 Ga wire. B. TB1, TB2, and TB3 are pressure-type terminals, 18 Ga maximum. C. If external alarm (Grd Signal) inputs are required, use tie points E1 (Minor) and E2 (Major), located on CP1 card. D. If external alarm (Grd Signal) outputs are required, the following terminals, located on CP1 card, have been provided (See Fig 3-1). E4 - ACO E5 - RFA E6 - FA E7 - LVA E8 - LLVA E9 - HVA E. If the Meter & Alarm Panel is equipped with two (2) momentary push button Switches (S201 and S202) to perform current and voltage monitoring, then both the Total Discharge and Charge Shunts in a system must be installed in the same polarity lead to prevent damage to Ammeter Circuit.

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SECTION 5: CIRCUIT OPERATION

5.1 METER CIRCUIT
The digital meter normally monitors the Plant Discharge Voltage. To check the Battery Voltage, turn switch S201 to the "BATTERY/CHARGE" position. Meter Switch should be set in the "VOLTS" position. The digital meter normally monitors the Total Discharge Shunt. To check the current of the Total Charge Shunt, turn switch S201 to the "BATTERY/CHARGE" position. Meter Switch should be set in the "AMPS" position.

5.2

VOLTAGE DETECTOR CIRCUITS

The Meter & Alarm Panel has High, Low, and Low Low Voltage Detector circuits. The voltage Detector settings are as follows: High (HVA) Low (LVA) Low Low (LLVA) LLVA is released at 55.00 VDC, 0.1 47.00 VDC, 0.1 44.00 VDC, 0.1 46.00 VDC, 0.1

NOTE: Voltage settings are factory settings only. These settings may be changed by using the HI/LO Voltage Detector Calibration Module. To adjust the HI/LO Voltage Alarm set points proceed as follows: NOTE: If the Meter & Alarm Panel is equipped with the Audible Alarm Module, either a "major" or "minor" alarm will activate the Audible Alarm. This can be extinguished by pressing the Alarm Cut-Off (ACO) switch (S203), located on the front panel. A. Remove Plug 102, located on CP1 card. Plug the test cable of the Calibration Module into Jack 102. B. Insert test probes of DMM into test points (-) TP1 and (+) TP2, located on CP1 card. These points are used to monitor the voltage during calibration. C. Adjust Simulated Voltage pot, located on the Calibration Module, set voltage to read 50.0V 1.0 Volt, there should be "no" alarms present. D. Adjust LVA pot (R130) and LLVA pot (R131), located on CP1 card, fully counterclockwise (CCW). Adjust HVA pot (R129) and LLVA/REL pot (R132) fully clockwise (CW). E. Adjust Simulated Voltage pot, located on the Calibration Module to the Low voltage set point. Adjust LVA pot (R130), located on CP1 card, clockwise (CW) until the LVA LED comes "ON". F. Adjust Simulated Voltage pot, located on the Calibration Module to the Low Low Voltage Adjust set point. Turn LLVA pot (R131), located on CP1 card, clockwise (CW) until the LLVA LED comes "ON". G. Raise the Simulated Voltage above the LLVA Adjust set point until the Low Low Voltage release set point is reached. Turn LLVA/REL pot (R132), located on the CP1 card, counterclockwise (CCW) until LLVA LED extinguishes. NOTE: The LVA LED will extinguish when the simulated voltage is raised 0.2-0.5V above the Low Voltage set point. H. Increase the Simulated Voltage to the high voltage set point, adjust HVA pot (R129), located on the CP1 card, counterclockwise (CCW) until the HVA LED comes "ON".

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PECO II, Inc. Meter & Alarm Panel Manual I. Lower the Simulated Voltage below the HVA set point and the HVA LED will extinguish. J. Recheck both set points by adjusting the Simulated Voltage to the Low, Low Low, and High Voltage set points and check that the proper indicator LED turns "ON" with 0.1V of the set point. K. Remove DMM Test Probes, Test Cable of HI/LO Calibration Module, and re-insert jumper plug 102 into jack 102.

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Attachments

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