Data Sheet: Hydraulic Fluid P. 854
Data Sheet: Hydraulic Fluid P. 854
Data Sheet: Hydraulic Fluid P. 854
853
Data Sheet
Classification
JIS standards for hydraulic fluids do not currently exist, and fluids that meet the above requirements and have a viscosity equivalent to that of petroleum based turbine oils (JIS K 2213) are used. Turbine oils are classified into two types: Type 1 (without additives) and Type 2 (with additives). Type 2 turbine oils contain antirust, antioxidant, and other additives. JIS K 2213 Type 2 turbine oils and special oils with a viscosity grade of ISO VG 32, 46, or 68 are widely used. If there is a risk of fire in the event of fluid leakage or blowout from hydraulic systems, fire-resistant synthetic or water containing fluids are employed. These fire-resistant fluids have different properties from petroleum base oils and must be handled carefully in practical applications. Chlorinated hydrocarbon fluids are rarely used for industrial purposes in Japan, since they become highly toxic and corrosive when decomposed. While other fluids are also available, fluids used for general industrial purposes are largely categorized as follows.
R&O Type Oil Petroleum Base Oil Additive Turbine Oil Special Oil
Anti-Wear Type Hydraulic Oil High Viscosity Index Hydraulic Oil Low Temperature Hydraulic Oil High Temperature Hydraulic Oil
Phosphate Ester Fluid Hydraulic Fluid Synthetic Fluid (Fire-Resistant) Water Containing Fluid (Fire-Resistant) Polyol Ester Fluid Chlorinated Hydrocarbon Fluid Water-Glycol Fluid Water-In-Oil (W/O) Emulsion Oil-In-Water (O/W) Emulsion
Properties (Example)
Hydraulic Fluid Item Specific Gravity (15/4 C) Viscosity 2 (mm /s) 40 C 100 C Petroleum Base Oil (Type 2 Turbine Oil Equivalent to ISO VG 32) 0.87 32.0 5.4 100 70 -10 1.0 Phosphate Ester Fluid Polyol Ester Fluid Water-Glycol Fluid W/O Emulsion O/W Emulsion
Viscosity Index (VI) Max. Operating Temp. (C) Min. Operating Temp. (C) Strainer Resistance
854
Data Sheet
Data Sheet
The viscosity of industrial lubricants, including hydraulic fluids, is measured by kinematic viscosity v [m /s], which is obtained by 2 dividing absolute viscosity by density. It is typically expressed in units of square millimeters per second (mm /s). For viscosity 2 measurement, a capillary viscometer is used to determine kinematic viscosity (mm /s) as per JIS K 2283 Crude petroleum and petroleum products - Determination of kinematic viscosity and calculation of viscosity index from kinematic viscosity. Hydraulic fluid viscosity critically affects the performance of hydraulic systems. System operation with a hydraulic fluid viscosity outside the specified range may result in pump suction failure, internal leakage, poor lubrication, valve malfunction, or heat generation in the circuit, shortening the life of equipment or causing a major accident. According to JIS K 2001 Industrial liquid lubricants - ISO viscosity classification, 20 viscosity grades are available ranging from ISO VG 2 to 3200. The figure below shows the viscosity range associated with the operation of hydraulic systems. For details, see Viscosity vs. Temperature on page 862. Viscosity Range (at 40 C) Kinematic Viscosity [mm /s]
2
ISO Viscosity Grade (ISO VG) For JIS K 2213 Type 2 (with additives), three grades ISO VG 32, 46, and 68 are available.
Contamination control
Cleanliness Hydraulic fluid replacement is required in the following three cases. (a) Deterioration or degradation of the fluid (b) Particulate contamination of the fluid (c) Water contamination of the fluid While Table 3 provides guidelines for (a), the necessity of hydraulic fluid replacement is caused by (b) and (c) in most cases. Particulate contamination of hydraulic fluids may result in pump wear or valve malfunction. In particular, the performance of systems equipped with precision valves (e.g. electro-hydraulic servo valves) and actuators is adversely affected by fine particles of a few micrometers to a few tens of micrometers. Thus, it is necessary to control the level of contamination properly by measuring the size and number of particles in the fluid with a microscope or by measuring the mass of particles per unit volume of the fluid. For the determination of the fluid cleanliness level, filter 100 ml of the fluid through a filtration device and collect particles on a millipore filter (a filter with fine pores of 1/1000 mm). Measure the number and size of the collected particles for classification as shown in Table 1. For highly contaminated fluids, determine the cleanliness level based on the mass of particles collected on the millipore filter, as shown in Table 2. Unused R&O type oils have a cleanliness level of Class 6 to 8 shown in Table 1. Table 1 NAS Cleanliness Level Based on Particle Counting Size (m) 5 - 15 15 - 25 25 - 50 50 - 100
More than 100
00
125 22 4 1 0
0
250 44 8 2 0
1
500 89 16 3 1
2
1,000 178 32 6 1
3
2,000 356 63 11 2
4
4,000 712 126 22 4
8
64,000
9
128,000
10
256,000
11
512,000
12
1,024,000 182,400
2,850 506 90 16
22,800
45,600
91,000 16,200
32,400
2,880 512
5,760 1,024
Data Sheet
mg/100 ml Class
0.02
0.05
A B MIL Less mg/100 ml 1.0 - 2.0 than 1.0 MIL: Military Specifications and Standards
Data Sheet
855
Hydraulic Fluid
Class
100
101
102
103
104
105
106
107
108
Data Sheet
10%
: Variation in kinematic viscosity : Additive type (a: Non-zinc based, b: Zinc based) Table 3 provides guidelines for hydraulic fluid replacement. Detailed specifications vary depending on the manufacturer, and additional control requirements may be applied. Contacting the fluid manufacturer is recommended. For example, the total acid number (or acid number) is a measure of fluid degradation and affected by the additive type and level. For water-glycol fluids, the pH value is also controlled.
Comparison of JIS B 9933 (ISO 4406) and NAS for reference Table 5 Water Contamination Tolerance of R&O Type Oils System Conditions The hydraulic fluid is cloudy with water. The system has a circuit for circulating the hydraulic fluid back to the oil tank and operates without long-term shutdown. The piping length of the system is long, and the hydraulic fluid does not fully circulate in the circuit. The system remains out of service for a long period (safety system), has a circuit in which the hydraulic fluid hardly moves, or is designed to provide precision control. 1 ppm = 1/1000000 Service Limit To be immediately replaced 500 ppm 300 ppm 200 ppm
CONTAMI-KIT
Model Number: YC-100-22 YUKENs CONTAMI-KIT is a fluid contamination measuring instrument that samples hydraulic fluids and microscopically measures the distribution of particles collected on a membrane filter as per JIS B 9930 or SAE ARP 598 A. Specifications 1) Power supply: Both AC and DC power supplies supported (100 V AC/6 V DC) 2) Microscope magnification: 100 times (40 times: Option for KYC-100-L-20) 3) Applicable fluids: Petroleum base oil, polyol ester fluid, and water-glycol fluid (optional) 4) Case dimensions: L 600 W 240 H 360 mm 5) Total mass: Approximately 9 kg Features of CONTAMI-KIT 1) Usable everywhere Portable and supports both AC and DC power supplies (switchable). 2) User-friendly Requires no skills and involves only comparing the results with the standard contamination plate. 3) Time-efficient Takes only about 10 minutes for each measurement. 4) Supporting photo taking Allows photo taking with a single-lens reflex camera for recording.
Sample
856
Data Sheet
Hydraulic equipment is affected differently depending on the fluid type; special care should be taken when selecting the equipment. The table below shows YUKENs hydraulic equipment available for each fluid type. For details, see the relevant pages. Hydraulic Fluid Equipment A Series Variable Displacement Piston Pump Fixed Displacement Vane Pump Pressure Control Valve Flow Control Valve Directional Control Valve Modular Valve Logic Valve Proportional Electro-Hydraulic Control valve Servo Valve Cylinder CJT Series CBY14 Series Accumulator Needle Valve Tank Filter Oil Level Gauge Rubber Tube Inside Coating of Oil Tank Effect on Metals Nitrile Rubber Fluororubber Silicone Rubber Butyl Rubber Ethylene Propylene Rubber Urethane Rubber Fluororesin Chloroprene Leather Petroleum Base Oil
(Equivalent to JIS K 2213 Type 2)
Phosphate Ester Fluid Custom: Z6 Seal: Fluororubber F- + Standard Model Seal: Fluororubber F- + Standard Model Seal: Fluororubber F- + Standard Model Seal: Fluororubber F- + Standard Model Seal: Fluororubber F- + Standard Model Seal: Fluororubber F- + Standard Model Seal: Fluororubber F- + Standard Model Seal: Fluororubber
1
Polyol Ester Fluid Consult us. Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Packing Material: 6 (HNBR) Butyl Rubber Diaphragm Type Prohibited Standard Aluminum Direct Reading Type Nitrile Rubber Phenolic Coating Prohibited None Permitted Permitted Permitted Prohibited Permitted Permitted Permitted Permitted Permitted Data Sheet
2
Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Packing Material: 6 (HNBR) Standard/ Commercially Available Product Standard Aluminum Direct Reading Type Nitrile Rubber Epoxy/Phenolic Coating Permitted None Permitted Permitted Prohibited Prohibited Prohibited Permitted Permitted Permitted Permitted -
F- + Standard Model Seal: Fluororubber F- + Standard Model Seal: Fluororubber Semi-Standard Packing Material: 3 (Fluororubber) Butyl Rubber Diaphragm Type/ Piston Type (Except for Aluminum) Permitted F- + Standard Model Seal: Fluororubber Aluminum Remote Reading Type Butyl Rubber Inside Coating Prohibited (Chemical Conversion Coating Permitted) Aluminum Sliding Parts Prohibited Prohibited Permitted Permitted Permitted Permitted Prohibited Permitted Prohibited Permitted Protect electrical wiring by applying oil resistant coating or by running it in conduits.
Seal
Other
1. Contact us for details of EH Series High Response Directional and Flow Control Valves (EHDFG-04/06). 2. Contact us for details of EH Series Directional and Flow Control Valves (EHDFG-03) and EH Series High Response Directional and Flow Control Valves (EHDFG-04/06).
Data Sheet
857
Hydraulic Fluid
Data Sheet
W/O Emulsion Custom: Z30 Custom: Z35 (M- + Standard Model in some cases) PV2R: Standard Consult us. Consult us. Standard Consult us. Consult us. Consult us. Consult us. Standard Seal: Nitrile Rubber Standard Packing Material: 6 (HNBR) Standard/ Commercially Available Product Standard Aluminum/Stainless Steel (Cadmium or Galvanizing Prohibited) Direct Reading Type Nitrile Rubber Inside Coating Prohibited (Chemical Conversion Coating Permitted) Copper, Cadmium, or Zinc Prohibited Permitted Permitted Prohibited Prohibited Prohibited Prohibited Permitted Permitted Prohibited Be sure to have the oil tank bottom tilted and equipped with a drain cock.
Consult us. Consult us. Consult us. Consult us. Consult us. Consult us. Consult us. Consult us. Custom Seal: Nitrile Rubber Standard Packing Material: 6 (HNBR) Standard/ Commercially Available Product Standard Stainless Steel (Aluminum Prohibited) Direct Reading Type Nitrile Rubber Epoxy Coating Permitted None Permitted Permitted Prohibited Prohibited Prohibited Prohibited Permitted Permitted Prohibited -
Standard Seal: Nitrile Rubber Standard Packing Material: 6 (HNBR) Standard/ Commercially Available Product Standard Stainless Steel (Aluminum, Cadmium, or Galvanizing Prohibited) Direct Reading Type Nitrile Rubber Inside Coating Prohibited (Chemical Conversion Coating Permitted) Aluminum, Cadmium, or Zinc Prohibited Permitted Permitted Prohibited Permitted Permitted Prohibited Permitted Permitted Prohibited -
1. Contact us for details of EH Series High Response Directional and Flow Control Valves (EHDFG-04/06). 2. Contact us for details of the following products. - On-Board Electronics Type Linear Servo Valves without DR Port (Wet Type Pilot Valve: LSVHG-*EH-*-W)
858
Seal
Data Sheet
Formulas/Nomograms [Part 1]
(1) Formulas
Data Sheet
Volumetric Efficiency
V: Volumetric Efficiency % QP: Flow at Pressure P L/min QO: Flow at No Load L/min * QO - QP = Pumps Total Internal Leakage : Overall Efficiency % LO: Hydraulic Power kW Li: Shaft Input kW P: Discharge Pressure MPa Q: Flow L/min : Overall Efficiency % LO: Hydraulic Power kW Li: Shaft Input kW P: Discharge Pressure kgf/cm2
Overall Efficiency
Cylinder Output
Pressure P2
Pressure Loss:
Power Loss between Valve Inlet and Outlet: L
Reynolds Number
Diameter d Velocity V Flow Q R: Reynolds Number : Kinematic Viscosity
Orifice Flow
Q: L/min : kg/m3 C: Dimensionless Discharge Coefficient P: MPa A: cm2 A: Opening Area P = P1 - P2 C = Discharge Coefficient = Specific Gravity = Density Q: L/min g: 980 cm/s2 C: Dimensionless Discharge Coefficient : kgf/cm3 A: cm2 P: kgf/cm2
Data Sheet
Note) The value of discharge coefficient depends on the flow channel geometry and the Reynolds number; it generally ranges from 0.6 to 0.9.
Data Sheet
859
Formulas/Nomograms
860
Cylinder Size Area Inside Dia.
Force Flow
Cylinder Speed
Cylinder Speed
The force value obtained from this chart assumes that the rod side pressure P and the packing resistance F0 are 0. Pressure
Formulas/Nomograms [Part 2]
Data Sheet
Area A1 Flow Q1 Area A2 Force F1 Area A2 Speed V1 Flow Q2 Unit
Area A1
Data Sheet
Unit
Formulas/Nomograms [Part 3]
(1) Pipe Size/Flow Velocity, (2) Steel Pipes/Tubes
Pipe Size/ Flow Velocity
Flow Pipe Size Inside Area Inside Dia. Flow Velocity
Data Sheet
Data Sheet
6 or more
2.5
1. STPS2 defined in JIS B 2351-1 Annex 2. 2. For selection considerations, refer to Note 1 in the Carbon Steel Pipes section. 3. Designation (Example) STPS2-12 2.5
Data Sheet
861
Formulas/Nomograms
8.1 8.6
80 80
Formulas/Nomograms [Part 4]
(1) Viscosity vs. Temperature, (2) Viscosity Conversion Chart Data Sheet
Viscosity
(ISO-VG*)
Temperature
Viscosity Conversion Chart Use the following equations when 2 the viscosity is 100 mm /s or more. SSU 0.220 mm2/s RSS 0.2435 mm2/s E 7.6 mm2/s
(Ex.)
862
Data Sheet
Data Sheet
O-Ring Types According to JIS and YES (Yuken Engineering Standards) Remarks
For Use with Mineral Oils Material: Nitrile Rubber
For Use with Heat Resistant/Synthetic Oils Material: Fluororubber
Designation
Note) 1. -P* denotes dynamic O-rings; -G* denotes static O-rings. 2. The basic sizes for -1A, -1B, and -4D are the same.
Designation
Designation
Data Sheet
Data Sheet
863
O-Ring Size
Data Sheet
Designation
Designation
Designation
864
Data Sheet
Data Sheet
Base Units Base Unit Name meter kilogram second ampere kelvin mole candela Symbol
Supplementary Units Supplementary Unit Name Plane Angle Solid Angle radian steradian Data Sheet Symbol
Quantity
Quantity
Length Mass Time Electric Current Thermodynamic Temperature Amount of Substance Luminous Intensity
Data Sheet
865
Data Sheet
Unit Multiplier
Prefix Name yotta zetta exa peta tera giga mega kilo hecto deka deci centi milli micro nano pico femto atto zepto yocto Symbol
Derived units Derived units are expressed algebraically in terms of base units and supplementary units (by means of the mathematical symbols of multiplication and division) in the International System of Units. Derived units expressed in terms of SI base units
Quantity
Area Volume Speed, Velocity Acceleration Wavenumber Density Current Density Magnetic Field Strength
(Amount-of-substance)
Symbol
m m
2 3
m/s m/s m
2
-1 3
kg/m A/m
A/m mol/m
3 3
m /kg cd/m
2
Quantity
Non-SI units accepted for use with SI units Frequency Force Pressure, Stress
Energy, Work, Amount of Heat Amount of Work Done Per Time, Motive Power, Electrical Power Electric Charge, Amount of Electricity Electric Potential, Potential Difference, Voltage, Electromotive Force
Definition s
-1
Hz N Pa J W C
V
Quantity Time
Unit Name minute hour day degree minute second liter metric ton
Unit Symbol
kgm/s2
N/m
Nm J/s As
W/A
F S Wb T H C lm lx Bq Gy Sv
The letter L may be used as the symbol for liter, when the symbol l for liter might be confused with any other character (as a general rule, Yuken uses L). Units accepted for use with SI units for usefulness in special fields
Unit Symbol
Wb/A
cdsy lm/m S
-1 2
J/kg Gy
866
Data Sheet
Data Sheet
Dynamics
Quantity Density, Concentration kg/m
3
Heat
SI Unit Decimal Multiple Unit mg/m or 3 kg/dm or 3 g/cm
3
SI Unit rad
(radian)
Quantity
Thermodynamic Temperature
Solid Angle
sr
(steradian)
Celsius Temperature
Temperature Interval, Temperature Difference
Length, Width, Height, m Thickness, (meter) Radius, Diameter, Length of Path Traveled, Distance Area m
2
Moment of Inertia
kgm
Force N (newton)
W (watt)
(square meter)
Volume
Moment of Force Nm
(newton meter)
(cubic meter)
Time
s (second)
Pressure Pa (pascal)
Electric Potential, Electric Potential Difference, Voltage, Electromotive Force
Angular Velocity
rad/s
(radian per second) (meter per second)
2
V (volt)
Stress
Pa or N/m
Pas
(pascal second)
(ohm)
m /s
(square meter per second)
Hz (hertz)
Rotational Speed, Revolutions
-1
Work, Energy, Amount of Heat J (joule) Power, Amount of Work Done Per Unit of Time W (watt)
(per second)
Dynamics
Mass
Sound
Frequency Hz (hertz)
Sound Pressure Level* * This SI unit is not provided by ISO 1000-1973 and ISO 31 Part 7-1978, but JIS adopts and specifies dB (decibel) as a unit accepted for use with SI units.
Data Sheet
867
Data Sheet
Note) 1 Nm = 1 kgm /s
Pressure
Pa
pascal
mmHg or Torr
Note) 1 Pa = 1 N/m
Stress
Pa
pascal
Viscosity
MPa or N/mm
2
Pas
pascal second
Kinematic viscosity
m2/s
square meter per second
Note) 1 cSt = 1 mm /s, 1 St = 1 cm /s Note) 1 J = 1 Ws, 1 Wh = 3,600 Ws Note) 1 cal = 4.186 05 J (according to the Measurement Act)
Thermal conductivity
W/(mK)
watt per meter kelvin
Note) 1 cal = 4.186 05 J (according to the Measurement Act) Note) 1 W = 1 J/s, PS: French horsepower Note) 1 PS = 0.735 5 kW (according to the Act for Enforcement of the Measurement Act) Note) 1 cal = 4.186 05 J (according to the Measurement Act)
Temperature
K (kelvin) C (degree)
Note) 1 cal = 4.186 05 J (according to the Measurement Act) Note) 1 cal = 4.186 05 J (according to the Measurement Act)
868
Data Sheet