BalTec Maschinenbau AG Obermattstrasse 65 CH - 8330 Pfffikon ZH Phone: +41 (0)44 953 13 33 Fax: +41 (0)44 953 13 44 baltec@baltec.ch http:\\www.baltec.

com

OPERATING INSTRUCTIONS

Orbital riveting machine EcoLine EN 05-15

Accessory pressure and path measurement
803353.000/ENG

803353.000/ENG

Introduction

Orbital riveting machine EcoLine EN 05-15

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Orbital riveting machine EcoLine EN 05-15 Contents 1 2

2.1 2.2

Introduction

Introduction ............................................................................................................... 4 Product description .................................................................................................. 5

Details sensors EN..............................................................................................................................5 Technical specifications pressure and path measuring sensors EN ..................................................6

3
3.1 3.1 3.1.1 3.2

Commissioning ......................................................................................................... 7
Sensors mount on an existent riveting machine .................................................................................7 Pressure measurement.......................................................................................................................9 Conversion piston area riveting force .........................................................................................9 Path measurement............................................................................................................................10

4
4.1

Operation ................................................................................................................. 11
Adjustment initiator lower end position .............................................................................................11

5
5.1 5.1.1 5.2 5.2.1 5.2.2 5.2.3 5.2.4

Appendix.................................................................................................................. 12
Schemata ..........................................................................................................................................12 Connections sensors EN .............................................................................................................12 Spare parts lists ................................................................................................................................13 Path and pressure sensors EN 896508-a....................................................................................13 Pressure sensors EN 896060-a...................................................................................................15 Path measuring sensor EN 896070-a..........................................................................................17 Gauge block EN sensors 896071 ................................................................................................18

Index ........................................................................................................................ 20

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Introduction

Orbital riveting machine EcoLine EN 05-15

Introduction
We are certain that you have made the right choice with our product and thank you for your trust. For your personal safety Before carrying out any activities on or with the riveting machine, please carefully read these operating instructions first, in particular the chapter on "Safety regulations". Application area of these operating instructions These operating instructions describe the mount and the operation of the auxiliary sensors for pressure and path measuring on the riveting machine EN. For information concerning the riveting machine, please consult the operating instructions of the riveting machine or riveting unit EN. For more information concerning path measuring sensor please consult the operating instructions of the company Balluff. Questions or unclear points Please contact your supplier immediately if you have any questions or unclear points. Please provide them with the document and page numbers located in the footer and the machine number listed on the title page. Property rights (Copyright) Reproduction of these operating instructions - including excerpts - is prohibited. Without the express written authorization from the manufacturer, nothing may be reproduced in any form or edited, copied, distributed or translated using any form of electronic media, in particular photocopiers, photographic, magnetic or other recording methods. All rights reserved, in particular the right to reproduction, distribution, translation and patent or registration rights.

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Orbital riveting machine EcoLine EN 05-15

Product description

2
2.1

Product description
Details sensors EN

9 3 4

6 8 7

5 10

Pos. 1 2 3 4 5

Part name Path measuring sensor Pressure sensor Motor flange Protection tube Screw machine body (M8x110)

Pos. 6 7 8 9 10

Part name Initiator upper end position Initiator lower end position Gauging block Stop damping piece Upper flange machine body

With the mount of these sensors it is possible to evaluate the riveting force and the riveting path. Additionally it is possible to use these values to control the riveting machine. Example: Reversion of riveting spindle when a defined riveting force or riveting stroke is reached, BalTec only provides the signals of the pressure and path measuring. An evalution or control with this signals has to be realised by the customer.

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Product description

Orbital riveting machine EcoLine EN 05-15

2.2

Technical specifications pressure and path measuring sensors EN Pressure sensors Measuring range Signal Supply Path measuring sensor Measuring range Output Output signal Supply Pol width max. traverse speed Resolution (edge distance A/B) Magnetic tape path measurement Pol width mm 1 VDC mm m/s mm mm 40 RS422 A-Signal B-Signal 5 5% 1 1 0,005 bar VDC VDC 0-10 0-10 1330

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Orbital riveting machine EcoLine EN 05-15

Commissioning

3
3.1

Commissioning
Sensors mount on an existent riveting machine

9 3 4

6 8 7

5 10

To mount sensors on an existent riveting machine procede as follows: 1. 2. 3. 4. 5. 6. The riveting machine has to be located on the upper position, disconnect the riveting machine electrical and pneumatic from the mains Disconnect and lift the protection tube (Pos. 4) Disconnect and dissasemble the motor from the motor flange (pos. 3) Remove the protection tube (Pos. 4) (replaced by a new protection tube) Dismount and remove the motor flange (Pos. 3) from the spindle (replaced by a new motor flange) Dismount upper flange of machine body and remove damping ring on the underpart Reason: By application of path measurement it have to be ensured, that the riveting spindle pull out of the upper stop. Shock absorbing action is executed in the assembly pressure sensors Install new protection tube Assemble the new motor flange, with mounted gauging block and stop damping piece, on the spindle Mount again the motor flange on the motor Lock again the protection tube (Pos. 4) with the screw

7. 8. 9. 10.

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Commissioning

Orbital riveting machine EcoLine EN 05-15

11.

Mount assembly pressure sensors (assembly with Pos. 2) on the upper flange of the machine body (Pos. 10). Therefore a screw has to be loosed first from the riveting unit. These screw will be used subsequently again to fix the base plate of the pressure sensors. By attaching the assembly pay attention, that the damping piston is located on the stop damping piece (Pos. 9). According to drawing connect the pneumatic tubes on the assembly pressure sensors Mount the assembly path measuring sensors (assembly with Pos. 1) on the upper flange of the riveting machine. As the mounting of the pressure sensors, a screw of the riveting unit (Pos. 5) has to be loosed here too first

12. 13.

Note By mounting the assembly path measuring sensors, pay attention, that the path measuring sensor is adjusted in a distance of 0.01-0.35mm and laterally max. 1mm from the magnetic tape (see notes on the following drawing).

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Orbital riveting machine EcoLine EN 05-15

Commissioning

3.1

Pressure measurement By pressure difference measurement of the upper and lower pressure chamber due to piston area the riveting force could be calculated.

3.1.1

Conversion piston area riveting force At riveting machine EN the upper and lower piston area is respectively identical: Machine type EN 05 EN 10 EN 15 Active piston area 84,8 cm2 169,6 cm 254,5 cm
2 2

Theoretic resulting riveting force with 6bar 5088 N 10176 N 15270 N

The effective riveting force is calculated by the difference pressure of the upper and lower pressure chamber and as a result of frictional loss could result a little lower than the theoretic riveting force. With a calibrated load cell a correction factor could be calculated, that has to be considered with in the control unit.

803353.000/ENG

Commissioning

Orbital riveting machine EcoLine EN 05-15

3.2

Path measurement

Magnetic tape Path measuring sensor

The installed path measuring sensor is based upon the principle of magnetic field measurement. The singular present magnetic fields on the magnetic tape are thereby analysed from the sensor. The signal of the path measurement sensor has to be analysed by an external control unit. Concerning connection and evaluation of signal see operating instructions of company Balluff.

10

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Orbital riveting machine EcoLine EN 05-15

Operation

4
4.1

Operation
Adjustment initiator lower end position If the riveting stroke is changing the cam lower end position has to be also readjusted.

Initiator upper end position Cam lower end position Clamping screw Initiator lower end position

Adjustment cam lower end position: 1. 2. 3. Move the riveting machine in lower end position (example: with actuating valve manually) Adjust the cam so that the initiator lower end position is switched Assure the cam with the clamping screw

Addicted of the used control unit it could be, that the initiator lower end position in case of new start may not be active.

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Appendix

Orbital riveting machine EcoLine EN 05-15

5
5.1

Appendix
Schemata Connections sensors EN Pressure sensor 540342 Connector: Hirschmann, MAS 3100 Pin 1 2 3 Cable BN brown WH white GN green Signal + V (24VDC) Signal 0 V (GND)

5.1.1

Magnetic field sensor 540402 Type: BML-S1A1-Q61F-M300-10-S184 With connector BKS-S184-PU-05 Pin 1 2 3 4 5 6 7 8 Cable WH white BN brown GN green YE yellow GY grey PK pink BU blue RD red Signal A /A B /B Z (not used) /Z (not used) GND +5 V

For further information see operating instructions Balluff

Initiators upper / lower end position connector 522532

12

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Orbital riveting machine EcoLine EN 05-15

Appendix

5.2 5.2.1

Spare parts lists Path and pressure sensors EN 896508-a

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Appendix

Orbital riveting machine EcoLine EN 05-15

Pos. 1 2 3 4 5 6 7 8 9 10 11

No. 1 1 1 1 1 1 1 1 2 2 2

Part Name Assembly path measuring sensor Assembly pressure sensors Assembly gauge block Stop damping piece Plug connection Coupling piece Protection tube Motor flange Screw Screw Screw

Part No. 896070 896060 896071 896058 367766 367767 896069 896059 341031 341119 341018

Remarks

d10

In-6kt M8x20 In-6kt M4x30 In-6kt M5x16

14

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Orbital riveting machine EcoLine EN 05-15

Appendix

5.2.2

Pressure sensors EN 896060-a

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15

Appendix

Orbital riveting machine EcoLine EN 05-15

Pos. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19

No. 1 1 1 1 1 1 1 2 2 1 2 2 2 2 1 1 1 1

Part name Support pressure sensor Cap damping Base plate pressure sensors Damping bushing Damping piston Cover pressure sensors One-way restrictor Pressure transmitter Elbow connection Non-return valve Elbow connection Screw Countersunk screw Washer O-Ring O-Ring O-Ring Pressure spring

Part no. 896056 896056 896057 896054 896055 896061 368618 540324 367764 367765 367762 341018 342810 348923 362021 362215 362009 316081

Remarks

45

90 In-6kt M5x16 In-6kt M5x10 90 M5 11-2 11-1,5 5-1,5 0,8/6,6/9,6 L0=68mm

16

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Orbital riveting machine EcoLine EN 05-15

Appendix

5.2.3

Path measuring sensor EN 896070-a

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

No. 1 1 1 1 2 2 1 4 4 3 3 2 2 2 1

Part name Base plate Support Mounting angle initiators Cover Initiator Connector initiator Magnetic field sensor Screw nut Locking washer Countersunk screw Washer Screw Screw Screw Cable with plug

Part no. 896062 896063 896064 896065 896065 522532 540402 522519_2 522519_3 342802 348921 341023 341015 341069 540403

Remarks

M8

BML-S1A1-Q61F-M300-10-S184

In-6kt M3x8 90 M3 In-6kt M6x12 In-6kt M5x8 In-6kt M3x16 M9 BKS-S184-PU-05

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Appendix

Orbital riveting machine EcoLine EN 05-15

5.2.4

Gauge block EN sensors 896071

Pos. 1 2 3 4 5 6

No. 1 1 1 1 2 1

Part Name Gauge block Cam Cam switch above Clamping screw Screw Magnetic tape

Part No. 896066 896067 896068 896048 341005 540404

Remarks

In-6kt M3x10 BML-M01-I34-A0-M0031-R0000 L= 42mm

18

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Appendix

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Index 6
A
Adjustment initiator lower end position .......................11

Orbital riveting machine EcoLine EN 05-15

Index
Q
Questions or unclear points ..........................................4

C
Connections sensors EN ............................................12 Conversion piston area riveting force ........................9

S
Schemata....................................................................12 Sensors mount on an existent riveting machine............7 Spare parts lists ..........................................................13

D
Details sensors EN .......................................................5

T
Technical specifications pressure and path measuring sensors EN ...............................................................6

P
Path measurement .....................................................10 Pressure measurement ................................................9 Property rights (Copyright)............................................4

20

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