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    Wps Format (Qw-482)

    Uploaded by

    Sebastian Rajesh
    This document provides a suggested format for a welding procedure specification (WPS). The WPS specifies details about the joint design, base metals, filler metals, welding positions, preheat and gas requirements, electrical characteristics, and welding technique for a manual shielded metal arc welding (SMAW) process. Key information includes the company name, WPS number, revision date, types of joints to be welded, base metal specifications, filler metal specifications, welding positions, preheat and gas requirements, electrical parameter ranges, and welding technique details.

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    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd

    Wps Format (Qw-482)

    Uploaded by

    Sebastian Rajesh
    370 views2 pages
    This document provides a suggested format for a welding procedure specification (WPS). The WPS specifies details about the joint design, base metals, filler metals, welding positions, preheat and gas requirements, electrical characteristics, and welding technique for a manual shielded metal arc welding (SMAW) process. Key information includes the company name, WPS number, revision date, types of joints to be welded, base metal specifications, filler metal specifications, welding positions, preheat and gas requirements, electrical parameter ranges, and welding technique details.

    Original Description:

    Recommanded Welding Procedure Specification Format

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    This document provides a suggested format for a welding procedure specification (WPS). The WPS specifies details about the joint design, base metals, filler metals, welding positions, preheat and gas requirements, electrical characteristics, and welding technique for a manual shielded metal arc welding (SMAW) process. Key information includes the company name, WPS number, revision date, types of joints to be welded, base metal specifications, filler metal specifications, welding positions, preheat and gas requirements, electrical parameter ranges, and welding technique details.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    370 views2 pages

    Wps Format (Qw-482)

    Uploaded by

    Sebastian Rajesh
    This document provides a suggested format for a welding procedure specification (WPS). The WPS specifies details about the joint design, base metals, filler metals, welding positions, preheat and gas requirements, electrical characteristics, and welding technique for a manual shielded metal arc welding (SMAW) process. Key information includes the company name, WPS number, revision date, types of joints to be welded, base metal specifications, filler metal specifications, welding positions, preheat and gas requirements, electrical parameter ranges, and welding technique details.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 2

    QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)

    (See QW-201.1, Section IX, ASME Boiler and Pressure Vessel Code)
    Company Name

    Welding Procedure Specification No.

    Revision No.

    Date:

    SMAW

    Type (s)

    JOINTS (QW-402)
    Joint Design
    See permitted figures (right) or per constr. dwg
    Root Spacing

    Backing (Yes)
    Yes (No) Yes
    Backing Material (Type)
    Material or Weld Metal

    Supporting PQR No.(s)

    Date

    Welding Process(es)

    By:

    Manual
    Details

    BUTT JOINT

    (refer to both backing and retainers)

    Metal
    Nonmetalic

    Nonfusing Metal
    Other

    FIG A (BUTT JOINT)

    FIG B (CORNER JOINT)

    FIG C (EDGE JOINT)

    Sketches, Production Drawings, Weld Symbols or Written Description


    should show the general arrangement of the parts to be welded. Where
    applicable, the root spacing and the details of weld groove may be
    specified.
    FIG D (LAP JOINT)

    (At the option of the Mfgr., sketches may be attached to illustrate joint
    design, weld layers and bead sequence, e.g., for notch toughness procdures, for multiple process procedures etc.)

    Other (Describe)

    FIG E (TEE JOINT)

    Figure A

    *BASE METALS (QW-403)


    P-No.

    Figure B

    Group No.

    Figure C
    to P-No.

    Figure D

    Figure E

    Group No.

    OR

    Specification type and grade


    to Specification type and grade
    OR

    Chem. Analysis and Mech. Prop.


    to Chem. Analysis and Mech. Prop.
    Thickness Range:
    Base Metal:
    Other

    Groove

    Maximum Pass Thickness <=1/2 inch (13 mm)


    *FILLER METALS (QW-404)
    Spec. No. (SFA)
    AWS No. (Class)
    F-No.
    A-No.
    Size of Filler Metals
    Filler Metal Product Form
    Supplemental Filler Metal
    Weld Metal
    Thickness Range:
    Groove
    Fillet
    Electrode-Flux (Class)
    Flux Trade Name
    Consumable Insert
    Other

    Fillet
    (Yes)

    (No)

    *Each base metal-filler metal combination should be recorded individually.

    QW-482 (Back)

    WPS No.
    POSITIONS (QW-405)
    Position(s) of Groove
    Welding Progression:
    Position(s) of Fillet

    Rev

    POST WELD HEAT TREATMENT (QW-407)

    Down

    Up

    PREHEAT (QW-406)
    Preheat Temp. Min.
    Interpass Temp. Max.
    Preheat Maintenance

    GAS (QW-408) Percent Composition


    Gas(es)
    (Mixture)
    Shielding

    Trailing

    Backing

    (Continuous or special heating where applicable should be recorded)

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current AC or DC

    Polarity
    Amps (Range)

    Volts (Range)

    (Amperage and voltage range should be recorded for each electrode size,
    position, and thickness, etc. This information may be listed in a tabular
    form similar to that shown to the right or below.)
    Tungsten Electrode Size and Type

    (Pure Tungsten, 2% Thoriated, etc.)

    Mode of Metal Transfer for GMAW

    (Spray arc, short circuiting arc, etc.)

    Electrode Wire feed speed range

    TECHNIQUE (QW-410)
    String or Weave Bead
    Orifice or Gas Cup Size
    Initial and Interpass Cleaning (Brushing, Grinding, etc.)

    Temperature Range
    Time Range

    Flow Rate

    String or Weave

    Brushing, grinding, chipping

    Method of Back Gouging


    Grinding
    Oscillation

    Contact Tube to Work Distance

    Multiple or Single Pass (per side)


    Multiple
    Multiple or Single Electrodes
    Multiple
    Travel Speed (Range)

    Peening

    Other
    No Single Pass To Exceed 1/2" In Thickness Pulsed Power Supply not permitted
    Flux is not to be added to the face of the joint

    Filler Metal
    Current
    Weld
    Layer(s) or
    Pass (es)

    Process

    Classification

    Diameter.

    Type and
    Polarity

    Amperage
    Range

    Voltage
    Range

    Travel
    Speed
    Range

    Other
    (e.g., Remarks, Comments, Hot Wire
    Addition, Technique,
    Torch Angle, Etc.)

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