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Table of Contents
Company Profile Product Ranges
Heavy Temporary Steel Materials Advantages of Hiroses Earth Retaining System
3 5
9 10 11 12 13 14 15 17 25 26 37 38
Locations
39
COMPANY PROFILE
COMPANY PROFILE
Solution Partner for Steel, Earth and Structure Responding Promptly to every Customers Needs
Hirose Philosophy About Hirose Corporation
Hirose Corporation was founded in 1938 in Japan. With over 70 years of experience, Hirose has developed business in tandem with Japans economic growth. Followed by the successful achievements in Japan, Singapore was chosen to be the center of Hirose business development in South East Asia. The past 30 years of experience in Singapore had gained Hirose the status of being a reliable and competent professional in the industry. We are the first and the pioneer of leasing heavy temporary structural steel materials in Japan. In addition, our company has valuable experience and proven track record in handling high profile projects in Japan and Singapore which have gained us the confidence and trust from our customers. We are not only providing design services and execution of construction works, but we are also playing an important role in providing technical consulting services by using our state-of-the-art technologies and expertise accumulated in the course of pioneering major projects in the industry. We conduct business from an international point of view to enhance our abilities. We aim to contribute to our customers and society by providing satisfactory and updated technologies, services, products and respond to their needs efficiently and effectively. We conduct our business activities in compliance with social norms and become a company that can contribute to our customers, partners, shareholders and employees. We enhance the prominence of our company in society by continuously pursuing and maintaining our position at a competitive edge. We provide the highest quality services to satisfy our customers needs and achieve lower cost at the same time. We believe that our greatest assets are the employees as they believe that we can create vibrant workplaces by giving employees the opportunities to realize their personal inspirations through their work.
PRODUCT RANGES
Steel Sheet Piles
PRODUCT RANGES
Steel sheet-piles are used as retaining walls in civil engineering and foundation works. As the size and length of the material can be selected to ensure that they are well-suited to the site conditions, optimum material can always be utilized with no wastage.
Steel H-Beams
Used as Soldier piles in retaining wall system for civil engineering construction and foundation works where water tightness is not a major design concern; and as structural member supporting road deck panels.
PRODUCT RANGES
PRODUCT RANGES
Traceability of each member achieve by sprayed and engraved Identification No. on every product.
Reduce problematic storage issue as steel members usually occupy significant area.
Registered and recognized under: A. B. C. D. BCA General Builder Class 2 BCA Specialist Builder (Piling Works) BCA Specialist Builder (Structural Steelwork) BCA BC1:2008 - Reusable Steel Strutting System in Earth Retaining or Stabilizing Structures ISO 14001:2004 OSHA 18001:2007 BizSAFE Level Star
E. F. G.
FABRICATION CONTROL
FABRICATION CONTROL
Step 4 Welding
Welding of steel plate to beam Cleaning after welding Welding size inspection MPI Test and UT Test
Step 3 Fitting Up
Cleaning before fitting up Assembling with the aid of fixture. Overall dimension inspection ID number marking and engraving
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
SP-II
Dimension
Width B mm 400 Height h mm 100 Thickness t mm 10.5 Section Area A cm2 61.18 Unit Weight W kg/m 48.0
Per Pile
Moment of Inertia lx cm4 1,240 Section Modulus Zx cm3 152 Radius Gyration ix cm 4.50
SP-III
Dimension
Width B mm 400 Height h mm 125 Thickness t mm 13.0 Section Area A cm2 76.42 Unit Weight W kg/m 60.0
Per Pile
Moment of Inertia lx cm4 2,220 Section Modulus Zx cm3 223 Radius Gyration ix cm 5.39
Even Number
SP-IV
Width B mm 400 Height h mm 170 Thickness t mm 15.5 Weight W kg/m2 190
Odd Number
is outside
Even Number
Odd Number
Dimension
Per Pile
SP-VL
Dimension
Width B mm 500 Height h mm 200 Thickness t mm 24.3 Section Area A cm2 133.8 Unit Weight W kg/m 105.0
Per Pile
Moment of Inertia lx cm4 7,960 Section Modulus Zx cm3 520 Radius Gyration ix cm 7.71
10
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Fabricated H-Beams
- Strut. Waler. Runner Beam. - Traffic Decking. Construction Decking.
Raw H-Beams
- Soldier Pile. - Waler. Runner Beam. - Traffic Decking - Beam - Construction Decking - Beam
Material Specification
Material Specification
Unit Wt. (kg/m) Dimension (mm) Sectional Area (cm2) Moment of Inertia (cm4) Radius of Gyration (cm) Elastic Modulus (cm3) Plastic Modulus (cm3) Warping Constant (dm6) Torsional Constant (cm4)
Type
Type
Dimension (mm)
G
* HR 350X350 (S275) * HR 400X400 (S275) * HR 500X500 (S275) HY 650X300 (S355) HY 700X350 (S355) HW 686X356 (S355)
tw 12 13 25 14 16 18.4
tf 19 21 25 19 22 30.2
r 20 22 26 13 18 15.2
ly
lz
iy
iz 8.99
Wel.y 2,005
Wel.z 716
Wpl.y
Wpl.z
G 72.4 94 137 172 151 175 179 158 206 241 265
tw 9 10 12 13 12 14 14.1 14 16 16 18.4
tf 14 15 19 21 20 23 23.6 19 22 30 30.2
r 16 18 20 22 28 28 16.5 13 18 28 15.2
A 92.2 120 174 219 192 222 228 201.1 261.7 308 337
ly 10,830 20,410
lz 3,649 6,756
iy 10.8 13.1 15.2 17.5 24.8 24.9 25.9 26.5 28.8 33.2 29.4
Iw 0.508 1.37 3.72 8.05 7.28 8.63 10.2 8.53 18.1 20.9 26.4
It 58.7 88.1 199 303 241 356 340 203 364 726 813
2,230 1,037
59,051 21,208 17.28 10.36 2,952 1,060 3,274 1,543 145,885 50,681 20.79 12.25 5,835 2,027 6,736 3,022 142,000 8,570 218,000 15,700 290,800 23,120 26.5 28.8 29.4 6.53 7.76 8.28 4,360 6,220 571 900 4,950 886
40,300 13,590 66,620 22,420 118,100 9,025 137,300 10,509 153,000 11,410 142,000 8,570 218,000 15,700 339,200 13,820 290,800 23,120
2,545 1,179
10.10 3,331 1,121 3,672 1,700 6.85 6.90 7.07 6.53 7.76 6.70 8.28 4,018 4,624 4,935 4,360 6,220 8,397 602 701 743 571 900 915 4,489 928
7,030 1,390
706.4 357.8
Product Standards: All Fabricated I-Beams / H-Beams are certified class 1 steel as in BC1:2008 / BC1:2012 HR 350x350x150kg/m are fabricated from raw beam H350x350x12x19 (S275). HR 400x400x200kg/m are fabricated from raw beam H400x400x13x21 (S275). HR 500x500x300kg/m are fabricated from raw beam H500x500x25x25 (S275). HY 650x300x180kg/m are fabricated from raw beam H650x300x14x19 (S355). HY 700x350x230kg/m are fabricated from raw beam H700x350x16x22 (S355). HW 686x356x290kg/m are fabricated from raw beam H686x356x18.4x30.2 (S355). * Sectional properties of HR-Beams are reduced to account for extensive 25mm holes.
706.4 357.8
Raw Beams
Raw Beams
11
12
PRODUCT SPECIFICATIONS
r2 t
PRODUCT SPECIFICATIONS
Angles
Material Specification
Size (mm) Dimension (mm) Sectional Area (cm2) Unit Wt. (kg/m) Centre of Gravity (cm) Moment of Inertia (cm4)
r 1
r2
Channels
Material Specification
hxb
t 4
r1 7 7 8 8 9 9 9 10 10 10 11 11 11 11 12 12 12 13
r2 3.5 3.5 4 4 4.5 4.5 4.5 4.8 4.8 5 5.5 5.5 4.8 4.8 6 6 4.8 6.5
A 3.89 5.69 4.71 5.82 7.53 9.85 8.73 12.8 16.7 10.5 12.2 17.1 20.3 21.9 13.7 19.2 24.5 23.2
G 3.06 4.47 3.7 4.57 5.91 7.73 6.85 9.96 13 8.28 9.61 13.4 15.9 17 10.7 15 19.1 18.2
zs 1.36 1.45 1.6 1.64 1.8 1.89 2.05 2.17 2.29 2.42 2.45 2.58 2.66 2.7 2.69 2.82 2.95 3.31
ys 1.36 1.45 1.6 1.64 1.8 1.89 2.05 2.17 2.29 2.42 2.45 2.58 2.66 2.67 2.69 2.82 2.95 3.31
Iy 8.97 12.84 15.78 19.37 29.19 37.49 45.83 65.3 82.7 80.72 92.55 126.9 149 159 128.2 176.7 222 312.9
Iz 8.97 12.84 15.78 19.37 29.19 37.49 45.83 65.3 82.7 80.72 92.55 126.9 149 159 128.2 176.7 222 312.9
Iu 14.25 20.37 25.04 30.77 46.36 59.46 72.84 103 130 128.3 147.1 201.5 235 251 203.7 280.7 352 497.6
Iv 3.7 5.31 6.51 7.97 12.01 15.52 18.82 27.2 35 33.16 38.03 52.33 62.1 66.6 52.72 72.66 92.8 128.3
iy 1.52 1.5 1.83 1.82 1.97 1.95 2.29 2.26 2.23 2.77 2.75 2.72 2.7 2.69 3.06 3.04 3.01 3.67
iz 1.52 1.5 1.83 1.82 1.97 1.95 2.29 2.26 2.23 2.77 2.75 2.72 2.7 2.69 3.06 3.04 3.01 3.67
iu 1.91 1.89 2.31 2.3 2.48 2.46 2.89 2.84 2.8 3.49 3.47 3.43 3.4 3.39 3.86 3.83 3.79 4.63
iv 0.97 0.97 1.18 1.17 1.26 1.26 1.47 1.46 1.45 1.77 1.76 1.75 1.75 1.74 1.96 1.95 1.95 2.35
Wel.y 2.46 3.61 3.58 4.45 6.21 8.13 8.41 12.3 15.9
Size (mm)
Dimension (mm)
hxb
100 X 50
tw 5 6 6.5
r1 8 8 10 15 11 12 14 14 14 24
r2 4 4 5 7.5 5.5 6 7 7 7 12
A 11.9 17.1 23.7 30.5 27.2 31.3 38.7 44.1 48.6 85.7
G 9.36 13.4 18.6 24.0 21.4 24.6 30.3 34.6 38.1 67.3
ys 1.55 1.94 2.31 2.31 2.15 2.24 2.77 2.42 2.23 2.25
Iy 189 425 864 1,060 1,380 1,950 2,490 4,180 6,440 17,600
Iz 26.9 65.5 122 151 137 177 286 306 325 655
iy 3.99 4.99 6.04 5.9 7.12 7.89 8.02 9.74 11.5 14.3
iz 1.5 1.96 2.27 2.22 2.24 2.38 2.72 2.63 2.59 2.76
Wel.y 37.8 68.0 115 141 154 195 249 335 429 926
Wel.z 7.82 14.4 23.6 29.1 25.5 30.8 45.9 46.5 48 87.8
50 X 50
6 4
60 X 60
125 X 65
5 6
65 X 65
6.21 8.13
150 X 75
9
180 X 75
8 6
75 X 75
7 7.5 8 9 9 13
9 12 6 7
12.26 12.26 14.13 14.13 19.77 19.77 23.5 25.2 23.5 25.2
380 X 100 250 X 90
90 X 90
10 12 13 7
300 X 90
100 X 100
10 13
120 X 120
10
36.03 36.03
Channels
Fabricated Channels
Angles
13
14
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
2.0 3.0
368 552
Method of Installation
Deck Panels of this type can be installed by simply setting them on support beams without any fixing operations. Angle is welded to both ends on the bottom side of each Deck Panel as a stopper to prevent horizontal movement.
14 15
190
Secondary Beam
H (mm)
B (mm)
t1 (mm)
t2 (mm)
r (mm)
A (cm2)
W (kg/m)
lx (cm4)
ly (cm4)
ix (cm4)
iy (cm4)
zx (cm3)
zy (cm3)
190
197
13
39.94
32.6
3.030
977
8.71
4.95
312
99.2
15
16
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Shoring System
Standard Assembly Drawing for Cross Strut System
Legend
1. Sheet Pile (SP) 2. H-Pile (Soldier Pile) 3. Diaphragm Wall 4. King Post 5. Timber Lagging 6. Waler 7. Strut 8. Diagonal Knee Brace 9. Corner Strut 10. Angle Reinforcement Fitting (Jib Piece) 11. Corner Reinforcement Fitting (CN) 12. Jack (UJ, KJ) 13. Jack Cover / Reinforcement Fitting 14. P.G/L.C (Pressure Gauge/Load Cell) 15. P.G Box/L.C Box 16. Joint Plate (JP, CP) 17. Press Angle 18. Long Bolt 19. Bracket for Waler 20. Bracket for Strut 21. Gusset Plate 22. Free Piece
A. Deck Post B. Steel Deck C. Main Beam (Bottom) D. Secondary Beam (Top) E. Ground/Base Beam F. Tie Channel G. Horizontal Cross Brace H. Vertical Cross Brace J. Concrete Footing
17
18
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Shoring System
Standard Assembly Drawing for Laced Strut System
Legend 12
1. Diaphragm Wall 2. Kingpost 3. Bracket Carrying Waler 4. Single Waler 5. Twin Strut (2HR350/2HR400) 6. Bracket Carrying Runner Beam 7. Runner Beam 8. Double Waler 9. Twin Strut (2HY650/2HY700) 10. Triple Strut (3HY700/3HW686) 11. Screw Jack (Passive Jack) 12. Hydraulic Jack (Active Pre-load Jack) 13. Preloading Girder 14. Strut Restraint 15. Jib-piece 16. Y-Junction 17. T-Junction 18. Diagonal Knee Brace
11 13 15 14 7
5 4
8 10
3 18 16
17
6 2
19
20
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Shoring System
Standard Installation & Assembly Detail
1. Mounting of Bracket
a) Fix angle bracket supporting waler against retaining wall at interval not exceeding 3.5 c/c.
a) Corner Piece Where Walers Are of Different Elevation a) Single Waler b) Double Waler (Type 1) c) Double Waler (Type 2)
2. Assembly of Waler
a) Place & assemble modular waler member on brackets fixed against retaining wall. b) Provide a gap of about 100mm between waler & retaining wall. c) Fix the near-wall-face splicing plate on waler before placement. d) Fill the gap with continuous concrete packing.
4. Installation of Strut
a) Place & assemble modular strut/runner beam member on bracket fixed against king post.. b) Adjust strut to achieve required alignment. c) Fix the top uplift-restraint-bracket above the lower level transverse-strut or runner beam. (Diagram A) d) Install cross-mount to clamp the upper level longitudinal to the underlying transverse-strut and tighten the long-bolts firmly before preloading. Ensure the long-bolts are firmly tighten again after preloading. (Diagram A) e) Install strut restraint which consist of C-channel and L-angle to clamp the twin/triple strut to the runner beam by welding. (Diagram B)
21
22
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Shoring System
Standard Installation & Assembly Detail
a) Twin Strut
b) Triple Strut
23
24
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Decking
Standard Installation & Assembly Detail
1. Entrance Ramp
Size Item HY650 180 (kg/m) HY700 230 (kg/m) HW686 Ref
Size HR350 HR400 HR500 HY650 HY700 HW686 (kg/pc) (kg/pc) (kg/pc) (kg/pc) (kg/pc) (kg/pc) 290 (kg/m) JIB PIECE JIB PIECE FREE PIECE JOINT PLATE GUSSET PLATE HP30 HP45 FP JP SHG CN JC YJTN-1.2m YJTN-2.1m YJTN-2.6m YJTN (T)1.2m YJTN (T)2.1m YJTN (T)2.6m TJTN-1.2m TJTN-2.1m TJTN-2.6m KJ150 SCREW JACK KJ200 KJ300 KOP-1230
100 80 85 27 15 85 70
170 120 130 40 18 110 120 510 700 780 610 850 950 570 815 915 510 750 850 100 130 210 150 320 150 300 330 550 250 360
Unit Weight
* * * * * * * * *
HR/HY/HW
* *
* *
* * * * * * * * *
104
CORNER PIECE
5.4 5.0 4.5 4.0 3.6 3.5 3.0 2.5 2.1 2.0 1.5 1.0
* * * * * * * * * * * *
(kg/pc)
*
1.2m Y-JUNCTION (T)
650
* * * * * * * * * * *
2.1m Y-JUNCTION (T) 2.6m Y-JUNCTION (T) 1.2m T-JUNCTION 2.1m T-JUNCTION 2.6m T-JUNCTION
585
* *
0.9
Length (m) Ref
(kg/pc)
(kg/pc)
(kg/pc)
(kg/pc)
(kg/pc) KOPL-1230
0.60 0.50
DISTANCE PIECE
115 105 90 90 DP 80 70 50 50
150
KOPL-2040
140 120 110 100 80 65 60 190 153 110 95 140 120 150 135 160 200 230
CONSUMABLES
N. ANGLE BRACKET S. ANGLE BRACKET CROSS MOUNT BOLT & NUT GR. 8.8
AB (S)AB XK M22X75
* Denotes the corresponding length which is available under the respective series and size.
25
26
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
NOTE: All bolts hole are of 25mm. HR 350x350x150kg/m are fabricated from raw beam H350x350x12x19 (S275).
27
NOTE: All bolts hole are of 25mm. HR 400x400x200kg/m are fabricated from raw beam H400x400x13x21 (S275).
28
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
1.0
2.0
4.0
S355
6.0
8.0
12.0
NOTE: All bolts hole are of 25mm. HR 500x500x300kg/m are fabricated from raw beam H500x500x25x25 (S275).
29
NOTE: All hole are of 25mm. HY 650x300x180kg/m are fabricated from raw beam H650x300x14x19 (S355).
30
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
6.0
8.0
12.0
NOTE: All hole are of 25mm. HY 700x350x230kg/m are fabricated from raw beam H700x350x16x22 (S355).
31
NOTE: All hole are of 25mm. HY 700x350x230kg/m are fabricated from raw beam H700x350x16x22 (S355).
32
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
6.0
8.0
12.0
: : : :
ITEM REF U.Wt. NOTE: All hole are of 25mm. HW 686x356x290kg/m are fabricated from raw beam H686x356x18.4x30.2 (S355).
33
34
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
PLAN VIEW
ITEM REF SIZE U.Wt. : : : : Preloadig Girder PLG H400x400x172kg/m(S355) 325kg/pc
SECTION
SIDE
PLAN VIEW
SECTION
SIDE
: : : :
PLAN VIEW
SECTION
SIDE
35
36
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
25000
25000
20000
Le
20000
2000
15000
15000
10000
10000
Le
2000
5000
5000
Q
0
0 5 10 15 20 25 30 35
0
0 5 10 15 20 25 30 35
37
38
LOCATIONS
Product Showcase & Technical Information
1. 2. 3D Animation Hirose Earth Retaining and Stabilizing System Hirose Technical Information 2.1 HR-Series Fabricated Beams Connection Details 2.2 HY-Series & HW-Series Fabricated Beams Connection Details 2.3 Sample Calculation with Case Study
Tokyo
Bangkok
3.
Hirose Safety and Quality Implementation 3.1 Hirose Safe Work Procedures 3.2 Hirose Project Safety Management System 3.3 Hirose Quality Assurance System in Accordance with BC1:2008 3.4 Hirose Production Quality Plan & Control
Singapore Jakarta
Hirose Maruken Vietnam Company Limited Hirose (Asia) Pte Ltd Hirose (Singapore) Pte Ltd
200 Cantonment Road, #06-06/07 Southpoint Singapore 089763. Tel: +65 6225 8655 / +65 6225 0401 Fax: +65 6222 3008 / +65 6225 1076 3F YOCO Building, 41 Nguyen Thi Minh Khai, Dis. 1, Ho Chi Minh City, Vietnam. Tel: +84 8 3824 7710 Fax: +84 8 3824 7721
39
Office: 200 Cantonment Road #06-06/07 South Point Singapore 089763 Tel: 6225 8655 / 6225 0401 Fax: 6222 3008 / 6225 1076 Street 2 Yard: No. 5 Sungei Kadut Street 2 Singapore 729227 Tel: 6365 2997 Fax: 6365 1124 Street 4 Yard: No. 16 Sungei Kadut Street 4 Singapore 729227 Tel: 6367 1843 Fax: 6367 1849 Website: www.hirose-singapore.com