Lifting Lug Design Calculation Report: Page 1 of 6

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LIFTING LUG DESIGN & CALCULATION REPORT
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A. CHECK ON LUG STRENGTH (1) LUG DIMENSIONS
Material : SS400 Fy Fu = 235 MPa = 400 MPa
The geometric properties are as follow : e = 85 mm 20 mm
T1 = t =
D = w = 180 mm d = 60 mm
Check dimensional requirements using AISC 360-05 Specification Section D5.2
1.
be = =
2t + 16 mm 56 mm < > 1.33be 74 mm 2be + d 172 mm a 60 mm OK OK NOT OK (See our recommendation in the last page) 60 mm Controls
25 26
2.
27 28
60 mm > 3. w >
29 30 31 32 33 34 35 36 37 38 39 40 1 2 3
180 mm > 4. c >
60 mm >
(2) DESIGN LOAD Max. Load Impact Load Factor Design Load Number of lug used Design Load per Lug
4 5 6 7 8 9
W f
= =
11000 kg 2 22000 kg 4 5500 30

12 13
Wd = N =
Fv =
10
kg deg
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=
11
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P = Fv/cos = Fh = P*sin =
6351 3175
kg kg
5 481
deg kg
H = Fv*tan =
Resultan force, R = R = =
SQRT (Fv2 + Fh2 + H2) 6369.1 kg 62459 N
(3) STRENGTH CHECK a) Tensile Rupture Calculate the available tensile rupture strength on the effective net area Pn = = Fu (2tbe) 896000 N (Spec. Eq. D5-1)
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From AISC Specification Section D5.1, the available tensile rupture strength is : Pn , where t = 2.00 for ASD t Pn = 448000 N > 62459 N --> OK
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b) Shear Rupture Asf = = Pn = = 2t(a + d/2) 3600 0.6FuAsf 864000 N mm2 (Spec. Eq. D5-2)
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From AISC Specification Section D5.1, the available shear rupture strength is : Pn , where sf = 2.00 for ASD sf Pn = 432000 N > 62459 N --> OK
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c) Bearing Apb = = Rn = = td 1200 1.8FyApb 507600 N mm2 (Spec. Eq. J7-1)
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From AISC Specification Section J7, the available bearing strength is : Pn , where = 2.00 for ASD Pn =
5
253800 N
6 7 8
>
9
62459 N
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--> OK
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d) Tensile Yielding Ag = = Pn = = wt 3600 FyAg 846000 N mm2 (Spec. Eq. D2-1)
From AISC Specification Section D2, the available tensile yielding strength is : Pn , where t = 1.67 for ASD t Pn = 506587 N > 62459 N --> OK
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e) Flexural Yielding M = = Re 5309024 N.mm
From AISC Manual Table 17-27, the geometric properties are as follow : Sx = tw2 6 = Zx = 108000 mm3 tw2 4 = 162000 mm3
e-1 Calculate Nominal Flexural Strength, Mn Check limit from AISC Specification Section F11.1 Lbd < t2 38 < 0.08E Fy , where : Lb E = = 85 mm 199948 MPa
68 ,therefore, the yielding limit state applies
Mn = = 1.6My = = Mp = =
Mp FyZ < 1.6FySx 4E+07 N.mm FyZx 4E+07 N.mm < 1.6My
(Spec. Eq. F11-1)
4E+07 N.mm
--> OK
So, use Mn = Mp =
4E+07 N.mm
e-2 Lateral-Torsional Buckling (AISC Specification Section F11.2) As per previously calculated not apply.
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Lbd < t
2
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0.08E Fy
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, therefore, the lateral torsional buckling limit state does
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From AISC Specification Section F1, the available flexural strength is : Mn , where b = 1.67 for ASD b Mn = 2E+07 N.mm > 5E+06 N.mm --> OK
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Conclusion : The available strength is governed by the bearing strength limit state.
(4) CHECK ON WELDMENT STRENGTH
Pa =
62459 N
a. The maximum fillet weld size that can be used notation per AISC Specification Section J2.2b Because the thickness material more than 6 mm, the maximum filled weld size : wfmax = = t - 2 mm 18 mm (Spec. J2.2b (b) )
While, from AISC Specification Table J2.4, the minimum size of fillet weld, based on a material thickness of 20 mm is 8 mm. (Spec. Table J2.4)
b. Length of Weld Required # The nominal weld strength per mm used = Rn = = = FnwAwe 0.6FEXXAwe 14 mm weld.
(Spec. Eq. J2-3, J2-4, J2-5) , where FEXX = 483 MPa
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2866.7 N/mm
10
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Pa , where = 2.00 for ASD Rn Min. Length of weld = 44 mm, but the actual length of weld (lw) = 300 mm of weld on each side.
# From AISC Specification Section J2.2b, for longtudinal filled weld used alone in end connections of flat-bar tension members, the length of each fillet weld shall be not less than the perpendicular distance between them. lw > w 180 mm --> OK
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300 mm >
Conclusion : Weld size use 14 mm, and length of weld use 300 mm of weld on each side.
B. RECOMMENDATION To avoid not OK in the dimensional requirement (See page 2 row 27 in this report), We recommend to change the dimensional as the following:
105
210
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D = w = 210 mm Check dimensional req. after updated D as per recommendation above:
1.
be = =
2t + 16 mm 56 mm < > 1.33be 74 mm 2be + d 172 mm a 75 mm OK OK OK 75 mm Controls
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2.
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75 mm > 3. w >
35 36 37 38 39 40 1 2 3
210 mm > 4. c >
75 mm >
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What are the strength checks performed on the lifting lug?

1 2 3 4 5 6 7 8 9 10 11 12 13

LIFTING LUG DESIGN & CALCULATION REPORT

A. CHECK ON LUG STRENGTH (1) LUG DIMENSIONS

Material : SS400 Fy Fu = 235 MPa = 400 MPa

The geometric properties are as follow : e = 85 mm 20 mm

Check dimensional requirements using AISC 360-05 Specification Section D5.2

180 mm > 4. c >

11000 kg 2 22000 kg 4 5500 30

SQRT (Fv2 + Fh2 + H2) 6369.1 kg 62459 N

c) Bearing Apb = = Rn = = td 1200 1.8FyApb 507600 N mm2 (Spec. Eq. J7-1)

d) Tensile Yielding Ag = = Pn = = wt 3600 FyAg 846000 N mm2 (Spec. Eq. D2-1)

e) Flexural Yielding M = = Re 5309024 N.mm

68 ,therefore, the yielding limit state applies

(Spec. Eq. F11-1)

, therefore, the lateral torsional buckling limit state does

(4) CHECK ON WELDMENT STRENGTH

(Spec. Eq. J2-3, J2-4, J2-5) , where FEXX = 483 MPa

D = w = 210 mm Check dimensional req. after updated D as per recommendation above:

2t + 16 mm 56 mm < > 1.33be 74 mm 2be + d 172 mm a 75 mm OK OK OK 75 mm Controls

210 mm > 4. c >

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