COALVIT Coal Dosing System

I Our expertise 1 Loss In Weight dosing system (Years 1977 1990)

I Our expertise 1 Loss In Weight dosing system (Years 1977 1990)

ENDUSER
MU DAN JIANG MU DAN JIANG REWAFA REWAFA UDAIPUR TCC HUALIEN III TCC HUALIEN III SUAO PLANT SUAO PLANT ENCI MU DAN JIANG SPASSK CEMENT CEMENTOS MOLINOS INDUSTRIAL S.A.

COUNTRY
CHINA CHINA INDIA INDIA NEPAL TAIWAN TAIWAN TAIWAN TAIWAN NETHERLANDS CHINA RUSSIA ES

MATERIAL ( G S ) (ENGLISH)
Fine Coal Fine Coal Coal Dust Coal Dust Coal Fine Coal Fine Coal Fine Coal Fine Coal Lignite Coal Dust Fine Coal Pulverized Coal

MAX. FLOWRATE t/h

16 16 25 25 12 20 20 16 20 3 15

MECHANICALTYPE
TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10 TVR 10

TVR 10 HF 9010 HF 9010 HF 9010 HF 9010 HF 9010 90 0 HF 9010 HF 9010 HF 9010 HF 9010

CEMENTOS MOLINOS INDUSTRIAL S.A.

ES

Pulverized Coal

TVR 10

I Our expertise 1 Loss In Weight dosing system (Years 1977 1990)

N
8 13 21 25 29 30 34 36 40 41 46 47 52 54 59 60 62 65 66 67 72 75

ENDUSER
Gltas NCC Florida Rock Industrias Votorantim Krupp Polysius / Rugver Krupp Polysius / Rugver Cimento Port. Itau Ind. Siciliane Cem. Continental Cement Corporation Continental Cement Corporation Spassk Cement Quing Ling Cement Mu-Dan Jiang Cement Mu-Dan Jiang Cement Lafarge Tetouan Cement Continental Cement Corporation Continental Cement Corporation Continental Cement Corporation Spassk Cement Tasek KHI / Lafarge Ciments Tetouan Ext. Kobe Steel / GIIC

COUNTRY
TR PH US BR GB GB BR IT PH PH RU CN CN CN MA PH PH PH RU MY MA BH

INDUSTRY
Cement Cement Cement Cement Cement Cement Cement Cement Coal Coal Cement Cement Cement Cement Cement Cement Cement Cement Cement Cement Cement Steel

MATERIAL (ENGLISH)
Coal dust Coal dust Fine coal Fine pet coke Fine pet coke Fine pet coke Fine coal Fine pet coke Coal powder Coal powder Fine Coal Fine Coal Fine Coal Fine Coal Coarse coal Coal Coal Coal Coal Dust Coal Dust Coarse coke Fine Coal

MAX. DENSITY FLOWRATE t/ 3 t/m3 t/h

0,50 0,70 0,80 0,40 0,50 0,50 0,60 0,60 0,60 0,60 0 60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 20 15 14 10 18 25 8 6 15 11 27 15 10 15 40 15 15 15 10 25 40 10

Numberof

FEEDING TYPE
Rotary Feeder Rotary Feeder Rotary Feeder Rotary Feeder Rotary Feeder Rotary Feeder Rotary Feeder Rotary Feeder Rotary Feeder Rotary Feeder Rotor-Feeder B Rotor-Feeder B Rotor-Feeder B Rotor-Feeder B Rotor-Feeder Rotor-Feeder Rotor-Feeder Rotor-Feeder Rotor-Feeder Rotor-Feeder Rotor-Feeder Rotor-Feeder

DOWNSTREAM EQUIPMENT
Rotary Lock Screw Pump Rotary Lock

FLOWRIT FLOWRIT FLOWRIT 60C 200 400 (10bar)

1 4 2 1 1 1 2 1 1 1 4 2 1 1 2 2 2 2 1 1 1

Number of

Number of

ORDER
95015 95261/62 97719 98030 3981005 3981005 98906 99009 3991013 3991013 0060069 0060069 3001002 3001002 3011033 3011030 3031004 3031005 3041033 3041039 3071026 3071035

Rotor Lock-Injector Rotor Lock-Injector Rotor Lock-Injector Rotor Lock-Injector Rotor Lock-Injector Rotor Lock-Injector

Rotor Lock-Injector

2 Dosing Systems & pneumatic injection . Sollac Plant (1985)

- Usinor - Hoyage : 2 systems HF P3-P6 Flowrate 9 T / h - Usinor - Rombas : 2 systems HF & S Flowrate 9 T / h

3 - Dosing system integrating the pneumatical conveying Eagle Cement (2008)

3 - Dosing system integrating the pneumatical conveying Retrofit of existing HASLER installation NCC (2012)

Silo

P3 P2

P3

P2

The ROTOVIT never support any P, the pressure in the lower compartment remains equal to the conveying air pressure. There is consequently q y no air leakage g and the q quantity y of air is limited to the volume of the pockets of the ROTOVIT. No leakage means no wear and a longer life for the ROTOVIT. A constant and optimal filling of the pockets is ensured that gives an excellent relationship between the rotation speed and the mass flow. The conveying Th i length l th has h no repercussion i on the th system t architecture, the pressure balancing being efficient at any value. Benefit for Explosion Protection of environmental equipment. Each discharge cycle of the hopper offers the opportunity to check the accuracy of the on-line flow meter and that way the flow measurement is reliable and not interrupted. The ISS valves support a heavy duty thanks to the total absence of friction between the material and the shutter itself.

10

 Last Orders for 5T/h, 10T/h & 15T/h : Cemtech Thailand CEMCOAL KUPANG

11

 Last Orders for 5T/h, 10T/h & 15T/h : Cemtech Thailand KUPANG

12

 Last Orders for 5T/h, 10T/h & 15T/h : Askale Cement, Turkey

13

 Last Orders for 5T/h, 10T/h & 15T/h : Askale Cement, Turkey

14

 Last Orders for 5T/h, 10T/h & 15T/h : Askale Cement, Turkey

15

 Last Orders for 5T/h, 10T/h & 15T/h : Askale Cement, Turkey

16

Projectn

Customer

Enduser PTSaranaAgra Gemilang (SAG) Akale imento Sanayii T.A.. Akale imento Sanayii T.A.. Akale imento Sanayii T.A.. Akale imento Sanayii y T.A..

location Kupang, Indonesia Van,Turkey

Dust type

Mass flow(t/h) 6

COALVIT Quantity size 0,8/2/ RT400 1,2/3/ RT500 0,4/1/ RT300 1,2/3/ RT500 0,4/1/ RT300 2

ED0124

CEMTECHInternational TERBAY AYBARS Ortakl TERBAY AYBARS Ortakl Sintek Madencilik Makine Sanayi Sintek Madencilik Makine Sanayi

Pulverized coal

ES0233

Coaldust

15

ES0234

Van,Turkey Gumushane, Turkey Gumushane, Turkey y

Coaldust

ES0763

Coaldust

15

ES0764

Coaldust

17

18

SCMFeedercontroller:SFMCOAL

Communication

SFM

I/O smart modules

VF

Modbus or Modbus TCP or Profib s DPthrough Profibus thro ghan additionalgateway

Refillcyclecontrol (PLC)

WiredI/O

19

Supervision

Silo
Massflow Setpoint
Serial link or 4-20mA Or SDU

S C M

P.I.D
Correctionasper LossinWeight

Measured Flow

Transmitter
Smartflow

3 x 400V AC

I.F.

ROTOVIT

20

In this architecture, the SCM is the feeder controller. It controls the whole feeding process. process The SCM controller main task is to regulate the massflow according to the SMARTFLOW measure. It recalibrate periodically the later based on the loss in weight part of each cycle using the On Line Calibration process. This way of doing allow a continuous mass flow measure during the hopper refill cycle. 3 possible Modes : Standard : Smartflow regulation with OLC. Emergency Mode 1 : Weighed without the Smartflow Emergency Mode 2 : Volumetric mode
21

22

The ratio between lower volume and upper pp volume is : 2,5 ,

23

System example : Product to be fed : Pulverized coal density from 0.4 to 0.6 t/m3 12 t/h

Maximal mass-flow:

Maximal volume throughput: 30 m3/h ( 0.4 t/m3)

24

A volume flow of 30 m3/h With a maximum of 25 cycles / hour Gi Gives us an airlock il kh hopper volume l of f 1.2 m3

Airlock Volume

The feeding g hopper pp capacity p y should be 2.5 times the one of the airlock hopper, that is 3.0 m3. COALVIT 1.2 / 3 / RT500
25

Size Maximummassflow Maximummaterial flow (d 0,5 (d. 0 5t/h) Lock vessel volume Dosing hopper volume ROTOVIT O O wheel ee d diameter a ete ISSvalvesize Lock vessel diameter g hopper pp diameter Dosing Totalheight (approx.)

unit t/h m3/h / m3 m3 mm mm mm mm mm

0,4 0 4/1/ RT300 5 10 0,4 1,0 300 300 1100 1100 5350

0,8 0 8/2/ RT400 10 20 0,8 2,0 400 00 300 1200 1400 6150

1,2 1 2/3/ RT500 15 30 1,2 3,0 500 300 1400 1700 6800

1,6 1 6/4/ RT600 20 40 1,6 4,0 600 300 1500 1900 7200

2,0 2 0/5/ RT700 25 50 2,0 5,0 700 00 400 1600 2000 8150

2,4 2 4/6/ RT800 30 60 2,4 6,0 800 400 1700 2100 8650

26

rotation t ti

Wh l with Wheel ith 12 cells ll

27

28

29

30

For mass flow measure in pneumatic transport In Line Sensor DR42 Evaluation Unit

Serial Link + Power supply

4-20 mA mass flow signal g

31

Conveying Velocity. Typically the velocity at the start of the conveying system will be 20 to 24 m/s, rising to 28 to 32 m/s at the end of the pipeline before the coal enters the burner. These velocities are designed to ensure no pulsations in the pipe line occur due to material settlement or accumulation.

Operating Pressure. The operating pressure, assuming a 50mbar pressure drop across the burner, is typically between 200mbar and 500mbar 500mbar, depending on the conveying distance distance.

Phase Density The Phase density of conveying, will vary between 3:1 and 7:1 depending on the conveying distance and the requirements of the burner.

32

Bends and Bend Radius The bend radius of curvature must be 10 x the pipe diameter or greater. The bend must be smooth bore, with no steps or ledges. Must be at least 100 pipe diameters between bends. .

Pipe work Must be seemless. Must use alignment flanges to prevent steps or ledges. Cannot be run at angles other than 0 deg or 90 degrees. No expansion joints.

33

34

Lock vessel

Balancing pipe between dosing hopper and lock vessel

Internal cone of fluidizing fabric

Compressed air pipe

LOCK VESSEL shown without frame

Pinch valve Flexible compensator Connection to dosing hopper

35

Exhaust pipe to filter

Pinch valve

Pressure transmitter

Level sensor

LOCK VESSEL shown without frame 36

Pressure transmitter

Fluidization of dosing hopper cone

ANA/SFT box Load cells

37