Advantages Application

SMD 1B SMD 2 SMD 3 Example of SMD in a stainless steel cabinet

SMD 1B / SMD 2 / SMD 3 fow meters
Modular design, with gearwheel-type fow indicator and bypass system, for oil circulating
lubrication systems
Flow meters of the SMD 1B, SMD 2 and SMD
3 series are mainly used in oil circulating
lubrication systems for paper machines.
They stand out especially for their reliability,
easy maintenance and fexibility.
Modular design to adapt the lubrication system to machines and systems anytime.
Flow adaption by means of an adjustment valve. The oil fow is continuously adjustable
even while the system is running.
The setting range of the fow meters are:
-SMD 1B from 0,05 to 1,0 l/min.
-SMD 2 by using a fne adjustment valve from 0,1 to 4,4 l/min,
by using a coarse adjustment valve from 4 to 8,0 l/min.
-SMD 3 from 4 to 40 l/min.
Electric pulse monitoring (NAMUR switch). The combination of visuall and electrical
monitoring guarantees the best possible fow monitoring.
User-friendliness thanks to a bypass system. If any servicing work should become
necessary, it can be carried out without changing the setting of the adjustment valve and
without interrupting the lubricant supply.
Optional fushing block for easy service.
1-3021-US
SMD 1B / SMD 2 / SMD 3 fow meters
1-3021-US 2
Table of contents
General .................................................................2
Assembly of SMD ...............................................2
Flow adjustment .................................................3
Gear wheel fow indicator ..................................3
Bypass valve closed (operating position) .......3
Bypass valve open (service position) ...............3
Electric supply for the gearwheel-type
fow indicator .......................................................3
Characteristics of the fow meter ......................4
Basic dimensions for the fow meter ..............5
Examples of SMD in a
stainless steel cabinet ........................................6
Order list...............................................................7
Leafets .................................................................8
Position Description
1 Housing
2 Plexiglas lid
3 GRP gear wheels
4 Adjustmant valve
5 NAMUR switch (electr. pulse
monitoring)
6 Bypass valve
7 Cable duct cover/Plate holder
8 Connection screw for modular design
General
The individual fow meters are designed to
either divide the oil fow of the main line into
defned fows or shutt off valves if necessary.
Restrictor valves systems have proved to
be reliable and fexible especially in paper-
machines that often have several hundred
lubricating points. Those systems are used
whenever minor adjustments and corrections
of the lubricant supply must be perfor-
med while the machine is running.
For better serviceability and reduced down-
time, a bypass function is integrated into the
SMD1B, SMD 2 and SMD 3 fow meters.
This makes it possible to service the fow
meters without changing the adjustment and
with no impact on the oil fow. The bypass
function is part of the SMD 1B,
SMD 2 and SMD 3 scope of supply.
Assembly of SMD
SMD 1B/SMD 2
SMD3
7 2 1 5 8 4 6 3
SMD 1B / SMD 2 / SMD 3 fow meters
1-3021-US 3
Flow adjustment
The lubricant coming from the supply line fows from the inlet of the housing into the wheel
chamber and over the gear wheels to the throttle.
The fow is regulated by means of the adjustment valve (very fne, fne or coarse).
After having passed the adjustment valve the dosed lubricant fows to the outlet of the housing.
Gearwheel fow indicator
The lubricant coming from the supply line fows from the inlet of the housing into the wheel
chamber and over the gear wheels to the adjustment valve.
This fow generates a rotation of the gear wheels. A NAMUR switch installed above one of the
gear wheels detects the rotation (pulse detection) of the gear wheels.
The number of pulses as an equivalent of the fow (fow rate) depends on the position of the
adjustment valve.
inlet
lubricant
outlet
lubricant
gear wheels
throttle screw
The lubricant fows from the inlet through the
gear wheel chamber and over the adjustment
valve to the outlet.
Bypass valve closed
(operating position)
Bypass valve open
(service position)
No lubricant passes the wheel chamber. The
oil fows across the adjustment valve directly
to the lube point.
bypass valve open
SMD 1B/SMD 2 bypass valve closed SMD 1B/SMD 2 bypass valve open
Electric supply for the gear-
wheel fow indicator
Connect electric leads according to the techni-
cal specifcations and local regulations (DIN,
VDE).
Connection cable for NAMUR switch
white/power supply +
brown/ground -
OV
white
NAMUR
RL
+ PS
brown
3
2
1
4
1 NAMUR switch
2 Gearwheel fow indicator
3 Adjustment valve
4 Bypass valve
SMD 1B/SMD 2
Schematic diagram
wheel chamber
NAMUR switch
bypass valve closed
SMD 1B / SMD 2 / SMD 3 fow meters
1-3021-US 4
Characteristics of the fow meter
General
Type .................................................................. adjusting valve
Mountung position .................................................................. any
Material .................................................................. SMD 1B; SMD2: anodized aluminium housing, transparent lid
1
); GRP gear wheels

.................................................................. SMD 3 anodized aluminium housing; transparent lid
1
); GRP/aluminium gear wheels
Inlets .................................................................. 3/4 BSPP (1.1/16-12 UN
3
))
Outlets ................................................................. SMD 1B; SMD 2: 3/8 BSPP
2
) (9/16-18 UNF
3
))
.................................................................. SMD 3 ................. 3/4 BSPP
2
) (1.1/16-12 UN
3
))
Ambient temperature range ....................................................0 C to + 70 C (32F to 158F)
Number of outlets per module ................................................ SMD 1B; SMD2 .... 2
.................................................................. SMD 3 .................... 1
Weight .................................................................. SMD 1B; SMD 2 ... 1.70 Kg (3.75 lbs.)
.................................................................. SMD 3 ..................... 4.70 Kg (10.38 lbs.)
Hydraulics
Working pressure ................................................................. max. 16 bar (max. 232 psi)
Lubricant ................................................................. Mineral oils and synthetic oils
4
)
Operating viscosity ................................................................. 50 to 650 mm
2
/s (50 to 650 cSt.)
Nominal fow per fow meter
SMD 1B ................................................................. 0.05 to 1.0 l/min (0.1 to 2.1 pts./min.); (Previous version SMD 1A: 0.05 to 0.25 l/min
and 0.1 to 0.53 pts./min. respectively)
SMD 2 ................................................................. 0.1 to 8.0 l/min (0.21 to 16.91 pts./min.)
SMD 3 ................................................................. 4.0 to 40.0 l/min (8.45 to 84.53 pts./min.)
Specifc fow
SMD 1B ................................................................. 2.6 ml/output signal per pulse (0.0055 pts./output signal per pulse)
SMD 2 ................................................................. 9.3 ml/output signal per pulse (0.0197 pts./output signal per pulse)
SMD 3 ................................................................. 39 ml/Output signal per pulse (0.0824 pts./output signal per pulse)
Electrics
Characteristics of the NAMUR inductive proximity switch:
Nominal operating voltage ................................................... 8.2 V
Operating voltage range ................................................... 5 to 30 V DC
Attenuated power input ................................................... < 1 mA
Unattenuated power input ................................................... > 4 mA
Type of protection ................................................... IP65 (comparable to NEMA 4)
Color code for adjustment valves:
Very fne throttle screw .............. SMD 1B ......... blue (previous version SMD 1A ......... green)
Fine throttle screw .............. SMD 2 ............ red
Coarse throttle screw .............. SMD 2 ............ yellow
Drosselspindel .............. SMD 3 ............ yellow
Optional ......................................... connection block, shut off block, fushing port
1) = Plastic, clear; 2) = BSPP thread; 3) = SAE thread; 4) = except polyglycol
SMD 1B / SMD 2 / SMD 3 fow meters
1-3021-US 5
Basic dimensions for the
fow meter
SMD 1B; SMD 2
SMD 3
SMD 1B
SMD 1B / SMD 2 / SMD 3 fow meters
1-3021-US 6
Examples of SMD 1B / SMD 2 / SMD 3 in a stainless steel cabinet
stainless steel cabinet
Dim. 1000 x 1000 mm
with max.
40 lubricating points;
39.4x39.4
stainless steel cabinet
Dim. 800 x 800 mm
with max.
30 lubricating points;
31.5x31.5
stainless steel cabinet
Dim. 600 x 600 mm
with max.
12 lubricating points;
23.6x23.6
Standard cabinets are available with 12, 30 or 40 lubricating points maximal. Arrangements
and equipment (e.g. lamp) depending on customer specifcation.
SMD 1B / SMD 2 / SMD 3 fow meters
1-3021-US 7
Order list
SMD 1B two ea. very ne adjustment valve (blue)
(Stainless steel cabinet on request)

1 SMD 3 Flow meter D3 24-2581-2652 24-2581-2693
2 SMD 1B Flow meter (2 ea. very fne adjustment valves) D2F 24-2581-2650 24-2581-2651
2 SMD 2 Flow meter (2 ea. fne adjustment valves) D2F 24-
2581-2656 24-2581-2615
3 SMD 2 Flow meter (2 ea. coarse adjustment valves) D2G 24-2581-2657 24-2581-2617
Flow meter (1 ea. fne adjustment valves (top))


4

SMD 2
and 1 x coarse adjustment valves (down))
DF/G 24-2581-2658 24-2581-2616
5 SMD 1B/SMD2 Complete connection block M 24-1503-2103 24-2581-2104
6 SMD 1B/SMD2 Complete shut off block MS 24-1503-2102 on request
7 Plug screw 3/4 BSPP DIN908 (1.1/16-12 UN) 95-0034-0908
8 Gasket A27x32 DIN7603 Cu 95-2721-7603
24-1855-2029

Replacement parts
SMD 1B Set of replacement parts 24-9909-0184 24-9909-0184
SMD 2 Set of replacement parts 24-9909-0178 24-9909-0178
SMD 3 Set of replacement parts 24-9909-0179 24-9909-0179
SMD 1B/SMD 2 Seal kit 24-0404-2520 24-0404-2520
SMD 3 Seal kit 24-0404-2521 24-0404-2521
Mounting screws
9 SMD 3 Mounting screw (4x)

DIN912-M6x45-8.8D2R DIN912-M6x45-8.8D2R
9 SMD 1B/SMD 2 Mounting screw (4x)

DIN912-M6x60-8.8D2R DIN912-M6x60-8.8D2R

Order No. Order No.
Item Type Designation Symbol Specication Specication
BSPP thread UN/UNF thread
SMD 3
1
7 / 8
5
6
D3
3
9
D2F
MS
M
D2G
SMD 2 two ea. coarse adjust-
ment valves (yellow)
DF/G
SMD 2 one ea. coarse adjust-
ment valve (yellow)
2
4
(SMD 2 one ea. ne adjustment valve) (red)
Please note:
All VOGEL products must be used correctly.
If operating instructions are supplied with
the products, any additional device-specifc
instructions and information given in those
operating instructions should be applied.
Please note, in particular, that hazardous
materials of any type, particularly materials
that are classifed as hazardous in EU Direc-
tive 67/548/EEC, article 2, para. 2, must not
be used to fll or be pumped and/or distribut-
ed by VOGEL central lubrication systems and
components withoutthe prior written approval
of VOGEL.
No products manufactured by VOGEL are
approved for use with gases, liquefed gases,
gases that are released under pressure,
vapors and any liquids with a vapou pressure
of more than 0.5 bar (7.0 psi) above normal
atmospheric pressure (1013 mbar and 14.7
psi respectively) at the maximum permitted
temperature.
Willy Vogel Aktiengesellschaft
A company of the SKF Group
2. Industriestrasse 4 68766 Hockenheim Germany
Tel. +49 (0)6205 27-0 Fax +49 (0)6205 27-101
info@vogel-berlin.de www.vogelag.com www.skf.com
This brochure was given to you by:
Order number: 1-3021-US
All written an d visual data contained in this document refect the latest product infor-
mation available at the time of publication.
Vogel reserves the right to make changes at any time without notice.
Leafets
Operating manual SMD 1B/SMD 2/SMD 3 - lubricating system VARIOLUB 951-130-300
Operating manual for VARIOLUB (with Handheld display and PGA 2) DSB 6-015-09
Operating manual for VARIOLUB (with PGA 3) 951-130-310