Deadbreak Apparatus Connectors: Acceptance and Initial Inspection

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Deadbreak Apparatus

Connectors
Service Information

Cable Training Tool Operating Instructions


Contents
Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Normal Heating Instructions . . . . . . . . . . . . . . . . . . . 3
Accelerated Heating Instructions . . . . . . . . . . . . . . . 4

CAUTION: The Cooper Power Systems Cable


Training Tool is designed to be operated in
accordance with normal safe operating procedures.
These instructions are not intended to supersede or
replace existing safety and operating procedures. Read
all instructions before operating the Cable Training Tool.

CAUTION: DO NOT use damaged Cable


Training Tool. DO NOT apply power if not
wrapped around cable. DO NOT use in wet locations.
DO NOT leave Cable Training Tool plugged in and
unattended for extended periods of time. DO NOT
allow Cable Training Tool to be cut or damaged.

S600-46-1
Acceptance and Initial Inspection
Each cable training tool is inspected and tested at the
factory. It is in good condition when accepted by the
carrier for shipment. Upon receipt of a cable training tool,
inspect it thoroughly for damage and loss of parts incurred
during shipment. If damage or loss is discovered, file a
claim with the carrier immediately.

Handling and Storage


If the cable training tool is to be stored for an appreciable
time before installation, provide a clean, dry storage area.

Quality Standards
ISO 9001:2000-Certified Quality Management System

PRODUCT INFORMATION
Introduction
The Cooper Power Systems Cable Training Tool warms the
plastic insulation of underground power cables, making them
pliable and easy to train. Using this tool during cable training
permanently removes the cables reel memory making
subsequent cable terminating and cable movement less
difficult.

Read This Manual First


Read and understand the contents of this manual and
follow all locally approved procedures and safety practices
before installing or operating this equipment

Additional Information
These instructions cannot cover all details or variations
in the equipment, procedures, or process described nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. When
additional information is desired to satisfy a problem not
covered sufficiently for the users purpose, please contact
your Cooper Power Systems sales representative.

January 2008 Supersedes 02/94

Cable Training Tool Operating Instructions

SAFETY
FOR LIFE

SAFETY FOR LIFE

SAFETY
FOR LIFE

Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high-voltage lines and equipment and support our Safety For Life mission.

SAFETY INFORMATION
The instructions in this manual are not intended as a
sub stitute for proper training or adequate experience
in the safe operation of the equipment described.
Only competent technicians, who are familiar with this
equipment should install, operate and service it.
A competent technician has these qualifications:
Is thoroughly familiar with these instructions.
Is trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
Is trained and authorized to energize, de-energize, clear,
and ground power distribution equipment.
Is trained in the care and use of protective equipment
such as flash clothing, safety glasses, face shield, hard
hat, rubber gloves, hotstick, etc.
Following is important safety information. For safe
installation and operation of this equipment, be sure to
read and understand all cautions and warnings.

Safety Instructions
Following are general caution and warning statements that
apply to this equipment. Additional statements, related to
specific tasks and procedures, are located throughout the
manual.

DANGER: Hazardous voltage. Contact with


high voltage will cause death or severe personal
injury. Follow all locally approved safety procedures
when working around high- and low-voltage lines and
equipment.

WARNING: Before installing, operating,


maintaining, or testing this equipment, carefully
read and understand the contents of this manual.
Improper operation, handling or maintenance can
result in death, severe personal injury, and equipment
damage.

Hazard Statement Definitions


This manual may contain four types of hazard
statements:
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.

WARNING: Indicates a potentially hazardous


situation which, if not avoided, could result In
death or serious injury.

CAUTION: Indicates a potentially hazardous


situation which, if not avoided, may result in
minor or moderate injury.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in
equipment damage only.

WARNING: This equipment is not intended to


protect human life. Follow all locally approved
procedures and safety practices when installing or
operating this equipment. Failure to comply may
result in death, severe personal injury and equipment
damage.

WARNING: Power distribution equipment must


be selected for the intended application. It must
be installed and serviced by competent personnel
who have been trained and understand proper safety
procedures. These instructions are written for such
personnel and are not a substitute for adequate training
and experience in safety procedures. Failure to properly
select, install or maintain this equipment can result in
death, severe personal injury, and equipment damage.

S600-46-1

SAFETY
FOR LIFE

INSTALLATION PROCEDURE
NORMAL HEATING INSTRUCTIONS
Step 1.

Step 4

Identify the section of cable to be trained. If the cable


section is wet, wipe it dry.

Wrap the Cable Training Tool around the cable as


shown in Figure 2. Do not overlap the tape onto itself.
This may cause overheating and damage the cable
or Cable Training Tool.

Step 2

Visually inspect the Cable Training Tool for cuts or


physical damage.

Step 3

Attach the thermostat end of the Cable Training Tool


securely to the cable using D-ring straps as shown in
Figure 1.

Thermostat

Figure 2.
Wrap, but do not overlap tape.

Step 5
Figure 1.
Attach thermostat end of Cable Training Tool to cable
using D-ring straps.

Once the slack is taken out of the Cable Training Tool,


secure the loose end of the Cable Training Tool using
the D-ring strap. (If accelerated heating performance
is required, see supplemental instructions under
Accelerated Heating Instructions.)

Step 6

Plug in electrical cord to a 120V outlet for approximately


30 minutes. (The Cable Training Tool is thermostatically
controlled and will not overheat the cable. Longer heat
times improve the training ability of the cable.)

Step 7

Unplug the power cord. Remove the Cable Training


Tool and form the cable to desired shape.

CAUTION: Cable Training Tool and cable are


hot! Wear gloves when removing.

Cable Training Tool Operating Instructions

ACCELERATED HEATING
INSTRUCTIONS

Step 5C

Pinch both ends together and tape closed as shown in


Figure 4.

If the cable training tool is being performed in cold weather


or shorter heat times are desired, insulation can be wrapped
around the cable during heating. Any flexible elastomeric
thermal pipe insulation can be used. A particular brand
that works well is called AP Armaflex Pipe Insulation by
Armacell LLC.

Step 5A

Use a section of AP Armaflex Pipe Insulation with a 4


ID, long enough to completely cover the Cable Training
Tool when it is wrapped around cable.

Step 5B

Slide insulation over the cable and Cable Training Tool,


making sure that the thermostat is completely covered
as shown in Figure 3. It is important to ensure that the
thermostat is completely protected from drafts and
cold air. If the thermostat is not completely protected,
overheating and damage to the cable may occur.

Figure 4.
Pinch insulation closed and secure with tape.

Figure 3.
Completely cover thermostat with insulation.

SAFETY
FOR LIFE

2008 Cooper Power Systems, Inc., or its affiliates.


AP Armaflex is a registered trademark of Armacell LLC.
S600461 Rev. 0 (replaces 5000050748 Rev. 0)

1045 Hickory Street


Pewaukee, WI 53072 USA
www.cooperpower.com

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