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    Corolla AE101 Technical Data

    Uploaded by

    Spiros Fousas
    The document provides technical specifications for a Toyota Corolla engine from 1992-1997 including displacement, compression ratio, fuel type, ignition details, emissions data and service information.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Corolla AE101 Technical Data

    Uploaded by

    Spiros Fousas
    3K views5 pages
    The document provides technical specifications for a Toyota Corolla engine from 1992-1997 including displacement, compression ratio, fuel type, ignition details, emissions data and service information.

    Original Description:

    Corolla AE101 Technical Data

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    The document provides technical specifications for a Toyota Corolla engine from 1992-1997 including displacement, compression ratio, fuel type, ignition details, emissions data and service information.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views5 pages

    Corolla AE101 Technical Data

    Uploaded by

    Spiros Fousas
    The document provides technical specifications for a Toyota Corolla engine from 1992-1997 including displacement, compression ratio, fuel type, ignition details, emissions data and service information.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5
    At a glance
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    The document provides detailed technical specifications for a Toyota Corolla engine, including dimensions, capacities, part numbers, and tightening torques.

    The engine is a 1.6L 4-cylinder with a compression ratio of 9.5:1 that uses unleaded petrol with an octane rating of 95 or higher. It has electronic fuel injection and ignition controlled by an ECM.

    Engine oil grades between SAE 5W-30 and SAE 20W-50 are recommended, classified as API SJ and ACEA A1-A3, depending on the ambient temperature range.

    Telephone: 6973929211

    Fax: no Fax
    Notes

    Specified value

    Measured value

    Vehicle identification
    No. of cylinders

    Type 4/DOHC

    Capacity (Fiscal)

    cc 1587

    Compression ratio

    :1 9,5

    Suitable for unleaded petrol

    Yes

    Minimum octane rating

    RON 95

    Ignition system

    Type ESA

    Ignition system

    Description Map-i

    Trigger location

    Distributor

    Fuel system
    Fuel system

    Make Toyota

    Type TCCS

    Fuel system

    Description MFI-i

    Air metering

    Type MAP

    Combined ignition and fuel ECM

    Yes

    Diagnostic socket

    Yes

    Ignition system
    Ignition coil

    Make Denso

    Ignition coil supply voltage

    + with ballast V 11,0

    Primary resistance

    Ohm 1,11-1,75

    Secondary resistance

    Ohm 9000-15700

    1-3-4-2

    Make Toyota

    Firing order
    Distributor (ECM)
    Distributor (ECM)

    No. IIA

    Contact breaker gap/trigger air gap

    mm 0,2-0,4

    Tuning and emissions


    12

    Tuning conditions

    Ignition timing - basic BTDC

    Engine/rpm 10/750

    Ignition advance checks

    Engine/rpm ECM Controlled

    Idle speed

    rpm 75050 Not adjustable

    Idle speed - alternative

    rpm AT=80050 Not adjustable

    Oil temperature for CO test

    C 80

    CO level at idle speed - tailpipe

    Vol. % CO 0,5 Max Not adjustable

    HC level at idle speed

    ppm 100

    CO2 level at idle speed

    Vol. % CO2 14,5-16

    Vol. % O2 0,1-0,5

    O2 level at idle speed


    Increased idle speed for CO test

    rpm 2400-2600

    CO content at increased idle speed

    Vol. % 0,3

    Lambda at increased idle

    0,98-1,02

    Spark plugs
    Spark plugs

    Original equipment NGK

    Spark plug

    Type BKR6EYA

    Electrode gap

    mm 0,8

    Spark plugs

    Make NGK

    Spark plug

    Type BKR6EYA

    Manufacturer: Toyota
    Engine code: 4A-FE

    Model: Corolla (92-97) 1,6


    Output: 84 (114) 6000

    Tuned for: R-Cat

    Year: 1992-97

    Autodata Limited 2010


    Valid forever. 17/1/2015
    V8.500-

    Electrode gap

    mm 0,8

    bar 2,7-3,1

    Fuel system
    System pressure
    Regulated pressure with vacuum

    bar 2,1-2,6

    Ohm/C 250-400/80

    Crankshaft position (CKP) sensor/engine speed (RPM)


    sensor

    Ohm 140-180

    Injector

    Ohm 13,8

    Idle air control (IAC) valve/idle speed control (ISC)


    actuator

    Ohm 30-33

    Lambda sensor (Oxygen) heater

    Ohm 5,0-6,3

    Engine coolant temperature (ECT) sensor

    Service checks and adjustments


    Valve clearance -INLET

    mm 0,15-0,25 cold

    Valve clearance -EXHAUST

    mm 0,25-0,35 cold

    Compression pressure

    bar 9,81-13,2

    Oil pressure

    bar/rpm 2,45-4,9/3000

    Radiator cap

    bar 0,74-1,03

    Thermostat opens

    C 80-84

    Drive belt tension - alternator/PAS/AC

    mm 11,5-13,5

    Lubricants and capacities


    Engine oil options
    Ambient temperature range

    -29C > 10C

    Engine oil grade

    SAE 5W/30

    Engine oil classification

    API/ACEA SJ/A1, A3

    Ambient temperature range

    -18C > 38C

    Engine oil grade

    SAE 10W/30

    Engine oil classification

    API/ACEA SJ/A1, A3

    Ambient temperature range

    -12C > 38C

    Engine oil grade

    SAE 15W/40

    Engine oil classification

    API/ACEA SJ/A2

    Ambient temperature range

    -7C > 38C

    Engine oil grade

    SAE 20W/50

    Engine oil classification

    API/ACEA SJ/A2

    Engine with filter(s)

    litres 3,3

    Manual transmission oil grade

    SAE 75W/90

    Manual transmission

    litres 2,6

    Automatic transmission fluid

    Type Dexron II

    Automatic transmission (drain & refill)

    litres 3,1

    Cooling system - total capacity

    litres 5,4 AT=5,3

    Brake fluid

    Type DOT 3

    Power steering fluid

    Type Dexron II

    Power steering fluid

    litres 0,8

    Other lubricants and capacities

    Tightening torques
    17

    Cylinder head instructions

    Cylinder head
    Renew bolts No

    Stage 1

    Tighten 29 Nm

    Stage 2

    Tighten 90

    Stage 3

    Tighten 90

    Renew bolts/nuts No

    Other engine tightening torques


    Main bearings
    Main bearings

    Stage 1 30 Nm

    Main bearings

    Stage 2 60 Nm

    Big end bearings

    Renew bolts/nuts No

    Big end bearings

    Stage 1 29 Nm

    Manufacturer: Toyota
    Engine code: 4A-FE

    Model: Corolla (92-97) 1,6


    Output: 84 (114) 6000

    Tuned for: R-Cat

    Year: 1992-97

    Autodata Limited 2010


    Valid forever. 17/1/2015
    V8.500-

    Big end bearings

    Stage 2 90

    Oil pump to cylinder block

    8 Nm

    Sump bolts

    8 Nm

    Sump drain bolt

    25 Nm

    Flywheel/driveplate

    78 Nm/64 Nm

    Clutch pressure plate

    19 Nm

    Crankshaft pulley/damper centre bolt

    118 Nm

    Camshaft sprocket/gear

    59 Nm

    Camshaft carrier/cap

    13 Nm

    Camshaft/rocker cover

    6 Nm

    Inlet manifold to cylinder head

    19 Nm

    Exhaust manifold to cylinder head

    47 Nm

    Spark plugs

    18 Nm

    Front hub

    216 Nm

    Rear hub

    123 Nm

    Steering track rod end

    49 Nm

    Brake disc to hub

    Front 80 Nm

    Brake caliper to carrier

    Front 34 Nm

    Brake caliper carrier to hub

    Front 88 Nm

    ABS sensor

    Front 8 Nm

    ABS sensor

    Rear 8 Nm

    Chassis tightening torques

    Road wheels

    103 Nm

    Starting and charging


    Battery

    V/RC(Ah) 12/80 (50)

    Starter motor

    Make Denso

    Starter motor

    Type 1,0 kW

    Minimum starting voltage

    V 11,5

    Maximum cranking amps

    A 135-165

    Alternator/Regulator

    Make Nippon Denso

    Alternator output at engine speed

    A/V/rpm 30/13,5/2000

    Voltage regulator

    Type IC

    Regulated voltage

    V 13,5-15,1

    Brake disc and drum dimensions


    124 Minimum disc thickness - ventilated

    Front

    Front 0,09 mm

    Maximum drum diameter

    Rear 201 mm

    Minimum pad thickness

    Front 1 mm

    Minimum shoe thickness

    Rear 1 mm

    Disc runout

    Parking brake travel

    No. of notches 5-8

    Air conditioning
    No. of AC service connectors

    Air conditioning restrictor type

    Expansion valve

    114 Air conditioning refrigerant

    Type R12

    115 Air conditioning refrigerant quantity

    grams 75050

    116 Air conditioning oil

    Type Dens Oil 7

    112 Air conditioning oil quantity

    cm

    Autodata Note 12
    Ignition timing
    Bridge terminals T and E1 of check connector Fig. 64012.
    Autodata Note 17
    Cylinder head bolts
    Manufacturer: Toyota
    Engine code: 4A-FE

    Model: Corolla (92-97) 1,6


    Output: 84 (114) 6000

    Tuned for: R-Cat

    Year: 1992-97

    Autodata Limited 2010


    Valid forever. 17/1/2015
    V8.500-

    Bolts on inlet side are 90 mm long.


    Bolts on exhaust side are 108 mm long.
    Autodata Note 124
    Minimum disc thickness
    PE54 caliper = 20 mm
    PD51 caliper = 17 mm.
    Autodata Note 114
    Refrigerant type
    1994 = R134a.
    Autodata Note 115
    Refrigerant quantity
    1994 = 650-750 grams.
    Autodata Note 116
    Oil type
    1994 = Dens Oil 9.
    Autodata Note 112
    Oil type
    Refer to underbonnet label.

    64012

    Manufacturer: Toyota
    Engine code: 4A-FE

    Model: Corolla (92-97) 1,6


    Output: 84 (114) 6000

    Tuned for: R-Cat

    Year: 1992-97

    Autodata Limited 2010


    Valid forever. 17/1/2015
    V8.500-

    Cylinder layout

    Timing mark

    Tightening sequence

    Manufacturer: Toyota
    Engine code: 4A-FE

    Model: Corolla (92-97) 1,6


    Output: 84 (114) 6000

    Tuned for: R-Cat

    Year: 1992-97

    Autodata Limited 2010


    Valid forever. 17/1/2015
    V8.500-

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