Project Planning
Project Planning
Project Planning
MEI 2014
ENGINEERING DEPARTMENT
OPERATION DIVISION
Page 1 of 10
PROJECT DESCRIPTION
No
Case
:
: Project Specification
Perencanaan UNIT Berdasarkan Project Target Over Burden ( OB ) dan Coal Hauling/Getting ( CH )
Unit Plann based on Overburden and Coal Hauling/Getting Project Target
Lokasi
: Sintang, Kalimantan Barat
Location
dengan data UNIT proyek sebagai berikut :
with Project unit data, below:
A.
1.
2.
3.
4.
5.
6.
7.
B.
3.
4.
1.
2.
3.
4.
Unit Pendukung
Support Unit
Loader
Grader
Compactor
Light Vehicle
1.
2.
C.
:
:
:
:
2.000 Ha
1: 3
15.491.777,82 BCM
600.000 BCM/Month
:
:
:
9 Pcs
27 Pcs
5 Pcs
5.163.925,94 MT
:
:
:
:
:
:
:
200.000 MT/Month
5 Pcs
30 Pcs
2
3
2
5
Pcs
Pcs
Pcs
Pcs
Page 2 of 10
1. D A T A U M U M
GENERAL INFORMATION
Jam kerja
Work Hour
Hour/shift
1,00 Jam / shift
Hour/shift
1,00 Jam / shift
Hour/shift
8,00 Jam / shift
Hour/shift
2,00 shift / hari
shift/day
hour/day
24,00 Hari / bulan
day/month
384,00 Jam / bulan
Hour/month
4608,00 Jam / tahun
Hour/year
DATA PROYEK (PROJECT INFORMATION )
JENIS PEKERJAAN :
Work Type:
b
UMUR PROYEK
Tahun/Year
Bulan/Month
Project Lifetime
c
TARGET PRODUKSI :
Overburden
Production Target
540.000 BCM/Mth
60.000 LCM/Mth
200.000 MT/Mth
Disposal OB :
Mine - Port :
N/A
N/A
300 Meter
17.000 Meter
Km 0-17 from port to the mine using road with good maintenace
d
e
CUACA/WEATHER
- Musim panas/summer
Dust
- Musim hujan/Rainy
Slip
- Malam hari/Night
Fog
Road condition from Mine to the Main Road ( 2 Km) should be extra maintenance
Page 3 of 10
JENIS ALAT
SATUAN
NO
QUANTITY
Equipment Type
KETERANGAN
CAP.
Unit
Remarks
(OB Removal)
UNIT
M3 (SAE)
1,80
2 KOMATSU PC 200
(Coal Getting)
UNIT
M3 (SAE)
0,90
1 Hino FM 260 Ti
(OB Hauling)
27
UNIT
M3 (SAE)
7,2
2 Hino FM 260 Ti
(Coal Hauling)
30
UNIT
Ton
20,0
(Dozer)
UNIT
M3
3,40
(Compactor)
UNIT
Ton
20
3 KOMATSU WA600-6
(Wheel Loader)
UNIT
M3
6,40
4 KOMATSU GD675-5
(Grader)
UNIT
6 MITSUBSHI PS 135
(Water Tank)
UNIT
LITER
5,000
7 MITSUBISHI TRITON
(Light Vehicle)
UNIT
UNIT
SEAT
39
UNIT
UNIT
MANHAUL BUS
Page 4 of 10
1
2
3
4
5
6
7
8
9
10
LOADER
HAULER
VESSEL CAPACITY / PER TRIP
BUCKET CAPACITY
EFFECIENCY FACTOR
LOADING AMOUNT
HAULING DISTANCE
AVERAGE HAULING SPEED
CYCLE TIME LOADER
CYCLE TIME HAULER
-Load Time
-Haul Time
-Dump Time
-Total Cycle Time Hauler
11 SWELLING FACTOR
LOADER PRODUCTIVITY (
KOMATSU PC 300
Hino FM 260 Ti
Kv
Kb
E
n
J
V
Ctl
0,3
20
Km
Km/Hours
~
~
lt
ht
dt
Cth
sf
KOMATSU PC 300
)
= (60/Ctl) x (Kb/sf) x E
=
190,85 bcm/hour
HAULER PRODUCTIVITY (
Hino FM 260 Ti
WITH
KOMATSU PC 300
= (60/Cth) x Kv x E
=
73,82 bcm/hour
FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY
-Loader Quantity
=
1 pcs
-Hauler Quantity (Estimation)
=
3 pcs
7,20
1,80
0,90
4
300
333,33
0,37
1,47
1,80
2,00
5,27
1,389
AS LOADER
MATCH FACTOR
x
x
16 =
24 =
/
x
x
73.290,24 =
9=
9=
x
/
9=
600.000 =
190,86
3.053,76
73.290,24
m3
m3
bucket
m
m/minute
minute
minute
minute
minute
minute
bcm/hour
bcm/day
bcm/month
600.000 bcm/month
8,19 ~ 9
9 Unit
27 Unit
659.612,16
110%
bcm/month
Page 5 of 10
1
2
3
4
5
6
7
8
9
10
LOADER
HAULER
VESSEL CAPACITY / PER TRIP
BUCKET CAPACITY
EFFECIENCY FACTOR
LOADING AMOUNT
HAULING DISTANCE
AVERAGE HAULING SPEED
CYCLE TIME LOADER
CYCLE TIME HAULER
-Load Time
-Haul Time
-Dump Time
-Total Cycle Time Hauler
11 COAL DENSITY
12 SWELLING FACTOR
LOADER PRODUCTIVITY (
Kv
Kb
E
n
J
V
Ctl
KOMATSU PC 200
Hino FM 260 Ti
16,4 m3
17
45
Km
Km/Hours
~
~
lt
ht
dt
Cth
d
sf
KOMATSU PC 200
)
= ((60/Ctl) x (Kb/sf) x E) / d
=
120,90 ton/hour
HAULER PRODUCTIVITY (
Hino FM 260 Ti
WITH
KOMATSU PC 200
= (60/Cth) x Kv x E
=
19,37 ton/hour
FLEET MATCHING (1 FLEET) BASED ON EQUIPMENT PRODUCTIVITY
-Loader Quantity
=
1 pcs
-Hauler Quantity (Estimation)
=
6 pcs
20,00
0,85
0,90
20
17.000
750,00
0,33
6,43
45,33
4,00
55,76
0,82
1,389
AS LOADER
MATCH FACTOR
x
x
16 =
24 =
/
x
x
44.624,64 =
5=
5=
x
/
5=
200.000 =
116,21
1.859,36
44.624,64
ton
m3
bucket
m
m/minute
minute
minute
minute
minute
minute
ton/lcm
ton/hour
ton/day
ton/month
200.000 ton/month
4,48 ~ 5
5 Unit
30 Unit
223.123,20
112%
ton/month
Page 6 of 10
10
11
12
PARAMETER
CALCULATION
COST/MONTH (Rp)
HAULER (OB)
Hino FM 260 Ti
- Fuel
- Driver Fee
- Rental Cost
=
=
=
EXCAVATOR ( OB REMOVAL )
KOMATSU PC 300
- Fuel
- Operator Salary
- Operator Fee
- Rental Cost
=
=
=
=
9
9
9
9
Unit
Unit
Unit
Unit
x
x
x
x
35 Ltr/Hour x
18 Operator x
18 Operator x
15.000
1.250.000
20.000
200.000.000
DOZER
KOMATSU D85SSE-2
- Fuel
- Operator Salary
- Operator Fee
- Rental Cost
=
=
=
=
5
5
5
5
Unit
Unit
Unit
Unit
x
x
x
x
30 Ltr/Hour x
10 Operator x
10 Operator x
15.000
1.250.000
20.000
120.000.000
TOWER LAMP
- Fuel
- Rental Cost
=
=
9 Unit x
9 Unit x
HAULER (COAL)
Hino FM 260 Ti
- Fuel
- Driver Fee
- Rental Cost
=
=
=
30 Unit x
30 Unit x
30 Unit x
7
60
=
=
=
=
5
5
5
5
Unit
Unit
Unit
Unit
x
x
x
x
25 Ltr/Hour x
10 Operator x
10 Operator x
15.000
1.250.000
20.000
200.000.000
WHEEL LOADER
KOMATSU WA600-6
- Fuel
- Operator Salary
- Operator Fee
- Rental Cost
=
=
=
=
2
2
2
2
Unit
Unit
Unit
Unit
x
x
x
x
25 Ltr/Hour x
4 Operator x
4 Operator x
COMPACTOR
BOMAG BW 219 DH-4i
- Fuel
- Operator Salary
- Operator Fee
- Rental Cost
=
=
=
=
2
2
2
2
Unit
Unit
Unit
Unit
x
x
x
x
GRADER
KOMATSU GD675-5
- Fuel
- Operator Salary
- Operator Fee
- Rental Cost
=
=
=
=
3
3
3
3
Unit
Unit
Unit
Unit
x
x
x
x
WATERTANK
MITSUBSHI PS 135
- Fuel
- Driver Salary
- Rental Cost
=
=
=
2 Unit x
2 Unit x
2 Unit x
4
4
MANHAUL BUS
- Fuel
- Driver Salary
- Rental Cost
=
=
=
3 Unit x
3 Unit x
3 Unit x
7
3
WATER PUMP
- Fuel
- Operator Salary
- Rental Cost
=
=
=
LIGHT VEHICLE
MITSUBISHI TRITON
- Fuel
- Driver Salary
- Rental Cost
=
=
=
27 Unit x
27 Unit x
27 Unit x
7
54
Ltr/Hour x
Driver x
16 Hour/Day
16 Hour/Day
x
x
24 Day/Monthh
24 Day/Month
Rp/Ltr
x
Rp/Month
Rp/Hour
x
Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
16 Hour/Day
24 Day/Month
Rp/Ltr
x
Rp/Month
Rp/Hour
x
Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
16 Hour/Day
24 Day/Month
Ltr/Hour x
15.000 Rp/Ltr
x
7.000.000 Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
Ltr/Hour x
Driver x
15.000 Rp/Ltr
x
20.000 Rp/Hour
x
60.000.000 Rp/Month
Sub Total
16 Hour/Day
16 Hour/Day
x
x
24 Day/Month
24 Day/Month
Rp/Ltr
x
Rp/Month
Rp/Hour
x
Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
16 Hour/Day
24 Day/Month
15.000
1.250.000
20.000
100.000.000
Rp/Ltr
x
Rp/Month
Rp/Hour
x
Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
16 Hour/Day
24 Day/Month
25 Ltr/Hour x
4 Operator x
4 Operator x
15.000
1.250.000
20.000
100.000.000
Rp/Ltr
x
Rp/Month
Rp/Hour
x
Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
16 Hour/Day
24 Day/Month
25 Ltr/Hour x
6 Operator x
6 Operator x
15.000
1.250.000
20.000
100.000.000
Rp/Ltr
x
Rp/Month
Rp/Hour
x
Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
16 Hour/Day
24 Day/Month
Ltr/Hour x
Driver x
15.000 Rp/Ltr
x
3.000.000 Rp/Month
20.000.000 Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
Ltr/Hour x
Driver x
15.000 Rp/Ltr
x
3.000.000 Rp/Month
60.000.000 Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
2 Unit x
2 Unit x
2 Unit x
5 Ltr/Hour x
2 Operator x
15.000 Rp/Ltr
x
2.500.000 Rp/Month
50.000.000 Rp/Month
Sub Total
16 Hour/Day
24 Day/Month
5 Unit x
5 Unit x
5 Unit x
3
5
15.000 Rp/Ltr
x
3.000.000 Rp/Month
15.000.000 Rp/Month
Sub Total
GRAND TOTAL COST (Rp/Month)
16 Hour/Day
24 Day/Month
Ltr/Hour x
Driver x
15.000 Rp/Ltr
x
20.000 Rp/Hour
x
60.000.000 Rp/Month
Sub Total
27 UNIT
Rp
Rp
Rp
Rp
1.088.640.000,00
11.197.440.000,00
1.620.000.000,00
13.906.080.000,00
9 UNIT
Rp
Rp
Rp
Rp
Rp
1.814.400.000,00
202.500.000,00
1.244.160.000,00
1.800.000.000,00
5.061.060.000,00
5 UNIT
Rp
Rp
Rp
Rp
Rp
9 UNIT
Rp
Rp
Rp
864.000.000,00
62.500.000,00
384.000.000,00
600.000.000,00
1.910.500.000,00
207.360.000,00
63.000.000,00
270.360.000,00
30 UNIT
Rp
Rp
Rp
Rp
1.209.600.000,00
13.824.000.000,00
1.800.000.000,00
16.833.600.000,00
5 UNIT
Rp
Rp
Rp
Rp
Rp
720.000.000,00
62.500.000,00
384.000.000,00
1.000.000.000,00
2.166.500.000,00
2 UNIT
Rp
Rp
Rp
Rp
Rp
288.000.000,00
10.000.000,00
61.440.000,00
200.000.000,00
559.440.000,00
2 UNIT
Rp
Rp
Rp
Rp
Rp
288.000.000,00
10.000.000,00
61.440.000,00
200.000.000,00
559.440.000,00
3 UNIT
Rp
Rp
Rp
Rp
Rp
432.000.000,00
22.500.000,00
138.240.000,00
300.000.000,00
892.740.000,00
2 UNIT
Rp
Rp
Rp
Rp
3 UNIT
Rp
Rp
Rp
Rp
1 UNIT
Rp
Rp
Rp
Rp
5 UNIT
Rp
Rp
Rp
Rp
Rp
46.080.000,00
24.000.000,00
40.000.000,00
110.080.000,00
120.960.000,00
27.000.000,00
180.000.000,00
327.960.000,00
57.600.000,00
10.000.000,00
100.000.000,00
167.600.000,00
86.400.000,00
75.000.000,00
75.000.000,00
236.400.000,00
43.001.760.000,00
Page 7 of 10
PRODUCTION TARGET
HAULING DISTANCE
1.
600.000 BCM/Month
300 Meter
Overburden Fleet
a. Production Capacity / Fleet
=
=
b. Fleet Amount
=
=
190,86 Bcm/Hour
384 Hour/Month
73.290,24 BCM/Month/Fleet
73.290,24 Bcm/Month/Fleet
600.000 Bcm/Month
8,19
9 Fleet
c. Unit Amount
- Excavator
9 Unit
- Dump Truck
27 Unit
- Dozer
=
=
5 Unit
73.290,24 Bcm/Month/Fleet
9 Fleet
659.612,16 Bcm/Month
FLEET COST
KOMATSU PC 300
Hino FM 260 Ti
D85SSE-2
Rp
5.061.060.000,00
27 Unit
Rp
13.906.080.000,00
5 Unit
Rp
1.910.500.000,00
Rp
20.877.640.000,00
Rp
31.651,39
Rp
31.651,39
659.612,16
Rp
20.877.640.000,00
659.612,16 Bcm/Month
Page 8 of 10
PRODUCTION TARGET
HAULING DISTANCE
1.
200.000 Ton/Month
17.000,00 Meter
=
=
b. Fleet Amount
=
=
116,21 Ton/Hour
384 Hour/Month
44.624,64 Ton/Month/Fleet
44.624,64 Ton/Month/Fleet
200.000 Ton/Month
4,48
5 Fleet
c. Unit Amount
- Excavator
5 Unit
- Dump Truck
30 Unit
=
=
44.624,64 Ton/Month/Fleet
5 Fleet
223.123,20 Ton/Month
FLEET COST
KOMATSU PC 200
Hino FM 260 Ti
Rp
2.166.500.000,00
30 Unit
Rp
16.833.600.000,00
Rp
19.000.100.000,0
Rp
85.155,20
Rp
85.155,20
223.123,20
Rp
19.000.100.000,00
223.123,20 Ton/Month
UNIT COST
KOMATSU WA600-6
2 Unit
Rp
559.440.000,00
KOMATSU GD675-5
3 Unit
Rp
559.440.000,00
2 Unit
Rp
892.740.000,00
MITSUBSHI PS 135
2 Unit
Rp
327.960.000,00
MITSUBISHI TRITON
5 Unit
Rp
236.400.000,00
TOWER LAMP
9 Unit
Rp
270.360.000,00
WATER PUMP
1 Unit
Rp
167.600.000,00
Rp
3.013.940.000,0
Rp
13.507,96
Rp
13.507,96
223.123,20
Rp
3.013.940.000,00
223.123,20 Ton/Month
Page 9 of 10
NOTE:
1 Caloric Value
2 Fuel Price
3 Coal Price
4 Unit Owning Status
5200-5600 GAR
15.000
600.000
Rental
Rp
Rp
200.000
Ton / Bulan
600.000
Bcm / Bulan
SR
1:
Description
(Rp)
1
2
3
4
5
6
7
8
9
13
14
15
16
17
18
19
20
21
22
Coal Selling
Overburden Cost
Coal Hauling Cost
Support Unit Cost
Opr.Stockpile/Loading Cost
Marketing Fee
Land Acquisition/ Fee
Reclamation
Fee KP Owner (All In)
Community Development
Office Management
Hauling Road Fee
Port Facilities Fee
Office Staff Salary
Meal
Donation
HSE Management
Mob-Demob Equipment
Barging Document
Total Cost per Ton
Rp
Rp
Rp
Rp
600.000,00
94.954,16
85.155,20
13.507,96
Rp
Rp
Rp
Rp
Rp
Rp
Rp
120.000,00
5.000,00
25.000,00
1.000,00
120.000,00
1.700,00
2.500,00
Rp
Rp
Rp
4.000,00
75.000,00
547.817,32
In (Rp)
Out (Rp)
120.000.000.000,00
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
Rp
18.990.832.430,98
17.031.039.354,04
2.701.592.662,71
24.000.000.000,00
1.000.000.000,00
5.000.000.000,00
200.000.000,00
24.000.000.000,00
340.000.000,00
500.000.000,00
800.000.000,00
15.000.000.000,00
109.563.464.447,74
Rp
Income/Month
120.000.000.000,00
Cost/Month (Rp)
Rp
Rp
Rp
109.563.464.447,74
6.000.000.000,00
4.436.535.552,26
NOTE:
1 If the Stripping Ratio is less than 1 : 4 then the production result will increase+ 20 % (Vice Versa)
2 Income / profit will be increased when the price of coal will rise by Lab Speck. (vice versa)
Page 10 of 10