Aspen PIPE SYS User Guide
Aspen PIPE SYS User Guide
Aspen PIPE SYS User Guide
User Guide
Copyright
April 2005
Copyright 1981-2005 by Aspen Technology, Inc. All rights reserved.
Aspen Accounting.21, Aspen ACOL, Aspen Adsim, Aspen Advisor, Aspen Aerotran, Aspen Alarm & Event, Aspen
APLE, Aspen Apollo, Aspen AssetBuilder Optimizer, Aspen AssetBuilder Planner, Aspen AssetBuilder Site Optimizer,
Aspen AssetBuilder, Aspen Batch Plus, Aspen Batch.21, Aspen Batch.21CBT, Aspen BatchCAD, Aspen BatchSep,
Aspen Blend Model Library, Aspen Blend, Aspen Calc CBT, Aspen Capable-to-Promise, Aspen CatRef, Aspen
Chromatography, Aspen Cim-IO Interfaces, Aspen Cim-IO Monitor, Aspen Cim-IO for @AGlance, Aspen Cim-IO for
ABB 1190, Aspen Cim-IO for Bailey SemAPI, Aspen Cim-IO for DDE, Aspen Cim-IO for Eurotherm Gauge via CDP, Aspen
Cim-IO for Fisher-Rosemount Chip, Aspen Cim-IO for Fisher-Rosemount RNI, Aspen Cim-IO for Foxboro FOXAPI, Aspen
Cim-IO for G2, Aspen Cim-IO for GE FANUC via HCT, Aspen Cim-IO for Hitachi Ex Series, Aspen Cim-IO for Honeywell
TDC 3000 via HTL/access, Aspen Cim-IO for Intellution Fix, Aspen Cim-IO for Measurex MCN, Aspen Cim-IO for Measurex
ODX, Aspen Cim-IO for Moore Apacs via Nim (RNI), Aspen Cim-IO for PI, Aspen Cim-IO for RSLinx, Aspen Cim-IO for
SetCim/InfoPlus-X/InfoPlus.21, Aspen Cim-IO for Toshiba Tosdic, Aspen Cim-IO for ULMA 3D, Aspen Cim-IO for
Westinghouse, Aspen Cim-IO for WonderWare InTouch, Aspen Cim-IO for Yokogawa ACG10S, Aspen Cim-IO for
Yokogawa EW3, Aspen Collaborative Forecasting, Aspen Compliance.21, Aspen COMThermo TRC Database, Aspen
COMThermo, Aspen Crude Trading & Marketing, Aspen Custom Modeler, Aspen Decision Analyzer, Aspen Demand
Manager, Aspen DISTIL, Aspen Distribution Scheduler, Aspen DMCplus, Aspen DMCplus CBT, Aspen DMCplus
Composite, Aspen DPO, Aspen Dynamics, Aspen eBRS, Aspen ERP Connect, Aspen FCC, Aspen FIHR, Aspen
FLARENET, Aspen Fleet Operations Management, Aspen FRAN, Aspen Fuel Gas Optimizer, Aspen Grade-IT, Aspen
Harwell Subroutine Library, Aspen Hetran, Aspen HTFS Research Network, Aspen HX-Net Operations, Aspen HX-Net,
Aspen Hydrocracker, Aspen Hydrotreater, Aspen HYSYS Amines, Aspen HYSYS Crude, Aspen HYSYS Data Rec, Aspen
HYSYS Dynamics, Aspen HYSYS Johnson Matthey Reactor Models, Aspen HYSYS OLGAS 3-Phase, Aspen HYSYS OLGAS,
Aspen HYSYS OLI Interface, Aspen HYSYS Optimizer, Aspen HYSYS Tacite, Aspen HYSYS Upstream Dynamics, Aspen
HYSYS Upstream, Aspen HYSYS, Aspen Icarus Process Evaluator, Aspen Icarus Project Manager, Aspen InfoPlus.21,
Aspen Inventory Management & Operations Scheduling, Aspen Inventory Planner, Aspen IQmodel Powertools, Aspen IQ,
Aspen Kbase, Aspen Lab.21, Aspen MBO, Aspen MPIMS, Aspen Multivariate Server, Aspen MUSE, Aspen OnLine,
Aspen Operations Manager - Event Management, Aspen Operations Manager - Integration Infrastructure, Aspen Operations
Manager - Integration Infrastructure Aspen Advisor, Aspen Operations Manager - Integration Infrastructure Aspen Orion,
Aspen Operations Manager - Integration Infrastructure Aspen PIMS, Aspen Operations Manager - Integration Infrastructure
Aspen Utilities, Aspen Operations Manager - Integration Infrastructure Base, Aspen Operations Manager - Integration
Infrastructure COM, Aspen Operations Manager - Integration Infrastructure Files, Aspen Operations Manager - Integration
Infrastructure IP.21, Aspen Operations Manager - Integration Infrastructure IP.21/SAP-PPPI, Aspen Operations Manager Integration Infrastructure OPC, Aspen Operations Manager - Integration Infrastructure Relational Databases, Aspen
Operations Manager - Integration Infrastructure SAP R3, Aspen Operations Manager - Integration Infrastructure System
Monitoring, Aspen Operations Manager - Performance Scorecarding, Aspen Operations Manager - Role Based Visualization
MS SharePoint, Aspen Operations Manager - Role Based Visualization TIBCO, Aspen Operations Tracking, Aspen Order Credit
Management, Aspen Orion Planning, Aspen Orion XT, Aspen PEP Process Library, Aspen PIMS Distributed Processing,
Aspen PIMS Enterprise Edition, Aspen PIMS Global Optimization, Aspen PIMS Mixed Integer Programming, Aspen PIMS
Simulator Interface, Aspen PIMS Solution Ranging, Aspen PIMS Submodel Calculator, Aspen PIMS XNLP Optimizer,
Aspen PIMS, Aspen PIPE, Aspen Plant Planner & Scheduler, Aspen Plant Scheduler Lite, Aspen Plant Scheduler, Aspen
Polymers Plus, Aspen Plus OLI Interface, Aspen Plus Optimizer, Aspen Plus, Aspen Plus CBT, Aspen PPIMS, Aspen
Process Explorer CBT, Aspen Process Manual Applied Rheology, Aspen Process Manual Bulk Solids Handling, Aspen Process
Manual Crystallization, Aspen Process Manual Drying, Aspen Process Manual Gas Cleaning, Aspen Process Manual
Internet Mode, Aspen Process Manual Intranet Mode, Aspen Process Manual Mini-Manuals, Aspen Process Manual Slurry
Handling, Aspen Process Manual Solid Liquid Separation, Aspen Process Manual Solvent Extraction, Aspen Process Manual
Waste Water Treatment, Aspen Process Order, Aspen Process Recipe, Aspen Process Tools, Aspen Production Control Web
Server, Aspen ProFES 2P Wax, Aspen ProFES Tranflo, Aspen Profile.21, Aspen Properties, Aspen Pumper Log, Aspen
Q Server, Aspen Quality Management, Aspen RefSYS CatCracker, Aspen RefSYS, Aspen Report Writer, Aspen Retail
Automated Stock Replenishment, Aspen Retail Resource Scheduling Optimization, Aspen Richardson Rbooks, Aspen
Richardson WinRace Database, Aspen RTO Watch, Aspen SCM, Aspen SmartStep Advanced, Aspen SmartStep, Aspen
Specialty Products Automated Stock Replenishment, Aspen Specialty Products Resource Scheduling Optimization, Aspen
Split, Aspen SULSIM, Aspen Supply Chain Analytics, Aspen Supply Chain Connect, Aspen Supply Planner, Aspen Tank
Management, Aspen TASC, Aspen Teams, Aspen TICP, Aspen Transition Manager, Aspen Utilities, Aspen Voice
Fulfillment Management, Aspen Watch, Aspen Water, Aspen Web Fulfillment Management, Aspen XPIMS, Aspen Zyqad
Development, Aspen Zyqad, SLM, SLM Commute, SLM Config Wizard, the Aspen leaf logo, and Plantelligence are
trademarks or registered trademarks of Aspen Technology, Inc., Cambridge, MA.
All other brand and product names are trademarks or registered trademarks of their respective companies.
This manual is intended as a guide to using AspenTechs software. This documentation contains AspenTech
proprietary and confidential information and may not be disclosed, used, or copied without the prior consent of
AspenTech or as set forth in the applicable license agreement. Users are solely responsible for the proper use of
the software and the application of the results obtained.
Although AspenTech has tested the software and reviewed the documentation, the sole warranty for the
software may be found in the applicable license agreement between AspenTech and the user. ASPENTECH
MAKES NO WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED, WITH RESPECT TO
THIS DOCUMENTATION, ITS QUALITY, PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR A
PARTICULAR PURPOSE.
Corporate
Aspen Technology, Inc.
Ten Canal Park
Cambridge, MA 02141-2201
USA
iii
Technical Support
iii
iv
Registered users can also subscribe to our Technical Support eBulletins. These e-Bulletins proactively alert you to important
technical support information such as:
Technical advisories
Product updates
Service Pack announcements
Product release announcements
iv
Operating Hours
North America
South America
Europe
vi
vi
Table of Contents
Technical Support.................................................... iii
Online Technical Support Center ............................iv
Phone and E-mail ................................................. v
1
1.2
1.3
1.4
2.2
2.3
2.4
3.2
3.3
3.4
3.5
3.6
4.2
4.3
4.4
vii
5.2
5.3
Adding a Compressor.......................................5-13
6.2
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
References ...........................................................A-1
C.2
Index.................................................................... I-1
viii
Introduction
1-1
1 Introduction
1-1
1-2
Welcome to PIPESYS
1-2
Introduction
1-3
1-3
1-4
1-4
Introduction
1-5
1.3 Disclaimer
PIPESYS is the proprietary software developed jointly by
Neotechnology Consultants Ltd. (hereafter known as Neotec)
and Hyprotech.
Neither Neotec nor Hyprotech make any representations or
warranties of any kind whatsoever with respect to the contents
hereof and specifically disclaims without limitation any and all
implied warranties of merchantability of fitness for any
particular purpose. Neither Neotec nor Hyprotech will have any
liability for any errors contained herein or for any losses or
damages, whether direct, indirect or consequential, arising from
the use of the software or resulting from the use of the software
or any disks, documentation or other means of utilization
supplied by Neotec or Hyprotech.
Neotec and Hyprotech reserve the right to revise this publication
at any time to make changes in the content hereof without
notification to any person of any such revision or change.
1.4 Warranty
Neotec, Hyprotech or their representatives will exchange any
defective material or program disks within 90 days of the
purchase of the product, providing that the proof of purchase is
evident. All warranties on the disks and guide, and any implied
warranties, are limited to 90 days from the date of purchase.
Neither Neotec, Hyprotech nor their representatives make any
warranty, implied or otherwise, with respect to this software and
manuals.
The program is intended for use by a qualified engineer.
Consequently the interpretation of the results from the program
is the responsibility of the user.
Neither Neotec nor Hyprotech shall bear any liability for the loss
of revenue or other incidental or consequential damages arising
from the use of this product.
1-5
1-6
Warranty
1-6
PIPESYS View
2-1
2 PIPESYS View
2.1 Introduction................................................................................... 2
2.2 Adding a PIPESYS Extension to a HYSYS Case ............................... 3
2.3 PIPESYS User Interface ................................................................. 8
2.4 Main PIPESYS View ...................................................................... 10
2.4.1 Connections Tab..................................................................... 11
2.4.2 Worksheet Tab ....................................................................... 11
2.4.3 Methods Tab .......................................................................... 12
2.4.4 Elevation Profile Tab ............................................................... 14
2.4.5 Stepsize Tab .......................................................................... 20
2.4.6 Emulsion Tab ......................................................................... 22
2.4.7 Cooldown Tab ........................................................................ 24
2.4.8 Temperature Profile Tab........................................................... 27
2.4.9 Results Tab............................................................................ 30
2.4.10 Messages Tab....................................................................... 34
2-1
2-2
Introduction
2.1 Introduction
The PIPESYS Extension is a pipeline hydraulics software package
used to simulate pipeline systems within the HYSYS framework.
The PIPESYS Flowsheet functions in the same manner as any
HYSYS unit operation or application in terms of its layout and
data entry methods. The view consists of 11 worksheet tabs
that may be accessed through the tabs. At the bottom of each
worksheet is a status bar which guides data entry and indicates
required information, as well as indicating the status of the
PIPESYS simulation once the calculation has been initialized. You
define the pipeline by entering pipe units and inline facilities and
specifying their length and elevation gain. By using several pipe
segments, you can create a pipeline which traverses a
topographically varied terrain.
PIPESYS has a comprehensive suite of methods and correlations
for modelling single and multi-phase flow in pipes and is capable
of accurately simulating a wide range of conditions and
situations. You have the option of using the default correlations
for the PIPESYS calculations, or specifying your own set from
the list of available methods for each parameter.
PIPESYS is fully compatible with all of the gas, liquid and gas/
liquid Fluid Packages in HYSYS. You may combine PIPESYS and
HYSYS objects in any configuration during the construction of a
HYSYS Flowsheet. PIPESYS objects may be inserted at any point
in the Flowsheet where single or multi-phase pipe flow effects
must be accounted for in the process simulation.
2-2
PIPESYS View
2-3
2-3
2-4
2-4
PIPESYS View
2-5
11. Starting with the nearest upstream unit, enter each pipeline
unit by selecting the <empty> cell in the Pipeline Unit
column and choosing a unit type from the drop-down list.
12. To insert the unit at an intermediate position rather than
adding it to the end of the list, select the unit which will be
immediately downstream of the new unit. Choose the unit
type and the new unit will be inserted in the list (before the
unit that you previously selected). A property view for the
unit will appear.
13. You should enter all required data for the unit into this
property view before proceeding.
Figure 2.4
2-5
2-6
14. If you have added a Pipe Unit to the pipeline, you will need
to define the position of the downstream end of the pipe
using the Distance, Elevation, Run, Rise, Length and
Angle parameters. Any two of these parameters are
sufficient to fix the position of the end of the pipe.
However, if you use Length and one of Run or Distance to
define the pipe end position, the program is unable to
resolve the resulting ambiguity associated with the Angle
parameter and assumes that this value should be positive.
PIPESYS View
2-7
2-7
2-8
2-8
PIPESYS View
2-9
For example, on the Dimensions tab of the Pipe Unit view (see
the figure below) the physical characteristics of the Pipe Unit,
such as wall thickness, material type and roughness can be
specified.
Figure 2.7
2-9
2-10
The Main PIPESYS View is the starting point for the definition of
any PIPESYS operation. When you select Flowsheet/Add
Operation... from the menu bar and then choose PIPESYS
extension, the Main PIPESYS View will appear and be ready to
accept input. You must then select each of the tabs on the Main
PIPESYS View and complete them as required.
2-10
PIPESYS View
2-11
2-11
2-12
2-12
PIPESYS View
2-13
and the gas phase may or may not be present. If only a singlephase is present in the stream (in other words, pure water, dry
gas), all multi-phase options are ignored and pressure loss is
computed using the Fanning equation.
If the vertical or horizontal orientation of a pipeline unit is such
that you have a preference for a particular calculation method,
you can select it on this tab. For instance, if the prediction of
liquid hold-up in a pipeline is a particular concern, you can
manually select OLGAS to perform this calculation instead of
using the default method. However, it is not advised to change
the default settings unless you are certain that a different
calculation method will yield more accurate results. Generally,
the safest procedure is to use radio buttons in the
Recommended Procedures group to select either Gas-based with
liquid or Liquid-based with gas, whichever classification best
describes the system under consideration. PIPESYS then sets all
of the selections for the various types of flows to those methods
that give the most consistent results.
In the Fluid Temperature Options group, select either Calculate
Profile or Specify Temperature. If the former is selected, the
program will perform simultaneous pressure and temperature
calculations. With the latter, the temperature of the fluid will be
fixed according to values which you enter on the Temperature
Profile tab and only pressure calculations will be performed.
PIPESYS attempts to protect against improper usage of
calculation methods. Certain combinations of methods are
disallowed if there are incompatibilities and PIPESYS will display
a warning message if such a combination is selected. However,
there are many situations where a number of methods are valid
but where some of these will give more accurate results than
others for a given case. Some methods tend to give consistently
better results than others for particular fluid systems. PIPESYS
has been designed to default to such methods for these cases.
2-13
2-14
The starting point for the profile can have negative, zero, or
positive distance and elevation values, but the position
represented by these values must correspond to the point
connected to the inlet stream of the PIPESYS extension.
Figure 2.11
PIPESYS View
2-15
For instance, you could enter a value of -10o in the Angle cell
and 300 ft in the Run cell to fix the end point as being at a
horizontal distance of 300 ft from the starting point and lying on
a downward slope of 10o.
Figure 2.12
2-15
2-16
Description
Distance
Elevation
Run
Rise
Length
Angle
The angle formed between the Pipe Unit and the horizontal
plane. This value will be negative for downward sloping Pipe
Units and positive for upward sloping Pipe Units.
2-16
PIPESYS View
2-17
2-17
2-18
Figure 2.13
2-18
PIPESYS View
2-19
2-20
2-20
PIPESYS View
2-21
2-22
2-22
PIPESYS View
2-23
2-24
2-24
PIPESYS View
2-25
2-25
2-26
PIPESYS View
2-27
2-28
2-28
PIPESYS View
2-29
You can overwrite a cell with your own value anywhere the
software has filled in a temperature for you.
Figure 2.19
2-29
2-30
The Results tab also features the Detail button, the Report
button, and the Plot button. These buttons give you the ability
to view your data and results in a number of formats.
If you want to see results in greater detail than are displayed on
the Results tab matrix, click the Detail button. This will bring up
the Pipe Segment Results view that displays detailed results for
each calculation step. The pipe segment for each step is
controlled according to the parameters on the Step Size tab. For
each of these, the Pipe Segment Results view appears:
Parameter
Description
Cum. Length
Inside
Diameter
Pressure
2-30
PIPESYS View
2-31
Parameter
Description
Temperature
DeltaP
Friction
DeltaP Head
Liq. Volume
Fraction
Press.
Gradient
Iterations
Gas Density
Liquid Density
Gas Viscosity
Liquid
Viscosity
Vsg
Vsl
Flow Pattern
Surface
Tension
2-31
2-32
You can also preview and print PIPESYS *.rdf files directly from
the Results tab. Click the Report button. The Select Datablock(s)
to Print view appears. Here you can choose what information/
datablock you want to appear in the printed report:
Figure 2.21
2-32
PIPESYS View
2-33
The Plot button allows you to view your data and results in
graphical form, such as the one in the figure below.
Figure 2.22
Click the Plot button to display the Plot view. Display any of the
plots listed on the left side by selecting the corresponding radio
button. The initial size of the plot may be too small, so click the
Pin button to convert the view to a Non-Modal state and click the
Maximize button. To print the plot, right-click anywhere in the
plot area and the object inspect menu appears; you can then
select Print Plot.
Where two quantities are traced, a plot legend is displayed on a
yellow rectangular background. If this covers a plot line it can be
moved by double-clicking in the plot area. This action selects the
plot area to be modified and you can then drag the plot key to
another location.
For more information on
graphs, refer to Chapter
10 - Edit Options in the
HYSYS User Guide.
2-34
2-34
3-1
3.1 Introduction................................................................................... 2
3.2 Connections Tab............................................................................. 2
3.3 Dimensions Tab ............................................................................. 3
3.4 Heat Transfer Tab .......................................................................... 5
3.4.1 Common to All Pipe Environments .............................................. 6
3.5 Pipe Coatings Tab .......................................................................... 8
3.6 Adding a Pipe Unit ......................................................................... 9
3-1
3-2
Introduction
3.1 Introduction
This view is used to enter all parameters associated with the
specification of a Pipe Unit in PIPESYS. All data settings related
to physical characteristics, such as dimensions, roughness and
coatings are entered here.
Figure 3.1
3-2
3-3
Description
Nominal
Diameter
Pipe Schedule
Outside Diameter
Wall Thickness
3-3
3-4
Dimensions Tab
Parameter
Description
Inside Diameter
Default
Roughness
3-4
3-5
Description
User Specified
Buried
Submerged
Above Ground
Buried/
Submerged
Used for pipe units that are partly below ground and
partly underwater.
Buried/Exposed
Figure 3.4
3-5
3-6
The Inside Film Coefficient group has a setting that allows you
to control how PIPESYS accounts for the effects of the inside film
on heat transfer. The term inside film refers to the laminar
sublayer that exists adjacent to the pipe wall. Heat transfer
through this film is primarily by conduction, but the thickness of
the film depends on the flow rate and the fluid properties. It is
usual to define the resistance to heat transfer in terms of a
convective coefficient. The inside film can have a significant
influence on the heat flow and can account for as much as half
of the overall heat transfer coefficient value. You can select
Calculated and have PIPESYS calculate the inside film coefficient
using fluid property data, or select Specified and enter the value
yourself.
The Parameters group, on the right half of the Heat Transfer tab,
contains a list of environment parameters specific to the heat
transfer chosen. The following list describes the parameters for
the various environments. For dual environments, both sets of
parameters will be available.
3-6
3-7
Buried
When you select the Buried radio button, the following
parameters must be specified.
Parameter
Description
Centre Line
Depth
Soil Type
Soil
Conductivity
Submerged
When you select the Submerged radio button, the following
parameters must be specified.
Parameter
Description
Water Density
Water Viscosity
Water
Conductivity
Water Velocity
Water Heat
Capacity
Above Ground
When you select the Above Ground radio button, the following
parameters must be specified.
Parameter
Description
Air Density
Air Viscosity
Air
Conductivity
3-7
3-8
Parameter
Description
Air Velocity
Buried
Fraction
Inside Film
Coefficient
3-9
3-9
3-10
4. Enter a label for this Pipe Unit or accept the default name
provided automatically in the Name cell.
3-10
3-11
3-11
3-12
Figure 3.10
Heat Transfer
Environment group
3-12
3-13
3-13
3-14
3-14
4-1
4 Global Change
Feature
4.1 Introduction................................................................................... 2
4.2 Global Change View ....................................................................... 4
4.2.1
4.2.2
4.2.3
4.2.4
Connections Tab....................................................................... 4
Dimensions Tab........................................................................ 5
Heat Transfer Tab ..................................................................... 6
Pipe Coatings........................................................................... 7
4-1
4-2
Introduction
4.1 Introduction
The Global Change feature is a convenient way to change the
parameters of multiple Pipe Units in the elevation profile. A
Global Change operation gives simultaneous access to any or all
of the Pipe Units in the elevation profile and changes a selection
of parameters to your specifications. The Global Change feature
has been implemented in PIPESYS as a time saving mechanism
so that you are not required to open the property views for each
individual Pipe Unit in order to make a change common to all
units.
The Global Change button is accessed through the Elevation
Profile tab of the Main PIPESYS View.
Figure 4.1
This tab can be used to edit the property view parameters for a
single Pipe Unit and to subsequently duplicate the edits for
none, some, or all of the other Pipe Units in the pipeline, in a
single sequence of operations. This saves time when
implementing changes to many Pipe Units at once. This feature
reduces the potential for errors during the edit process. Any Pipe
Unit can be used as a data template for changing the other Pipe
Units in the pipeline simply by selecting it prior to clicking the
Global Change button.
4-2
4-3
4-3
4-4
4-4
4-5
4-5
4-6
4-6
4-7
4-7
4-8
4-9
4. Select the Pipe Units in the list that will be subjected to the
Global Change and click the OK button.
5. To complete the Global Change, you must close the view by
clicking the Close button. PIPESYS will then make the
requested parameter changes to all Pipe Units selected for
the Global Change procedure.
4-9
4-10
4-10
4-11
4-11
4-12
Vapour
1.00
1.00
Temperature [C]
27.06
28.06
Pressure [kPa]
7182.73
7630.47
300.00
300.00
6504.44
6504.44
17.78
17.78
-2.79916e+07
-2.80155e+07
4-12
Inline Compressor
5-1
5 Inline Compressor
5.1 Introduction................................................................................... 2
5.2 Compressor View ........................................................................... 2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
Connections Tab....................................................................... 2
Parameters Tab ........................................................................ 3
Curve Tab................................................................................ 7
Fuel Requirements Tab.............................................................. 8
Mechanical Losses Tab ............................................................ 10
Requirements Tab................................................................... 11
Results Tab............................................................................ 12
5-1
5-2
Introduction
5.1 Introduction
Compressors can be installed in pipelines in which there is also a
liquid phase. If conditions are such that there is a liquid phase at
the compressor suction side, PIPESYS will automatically remove
the liquid and perform the compression calculations on the
remaining gas phase. The liquid phase is assumed to be pumped
around the compressor and the two phases are then recombined
at the discharge side.
5-2
Inline Compressor
5-3
Figure 5.1
5-3
5-4
Compressor View
Description
Isentropic (H/S
Diagram)
Polytropic
(Internal Curve)
Polytropic (User
Curve)
Isentropic
(GPSA)
Polytropic
(GPSA)
Brake Power
Discharge Pressure
Optional Constraints
Parameters
Brake Power
Inline Compressor
5-5
Discharge Pressure
Optional Constraints
Max Power
If the compressor discharge pressure has been specified, you
can enter a value here to constrain the computed power
requirement.
If no value is entered here, PIPESYS will make its calculations
with the assumption that the compressor is capable of supplying
as much power as is needed to attain the specified discharge
pressure. However, this can be an unrealistic assumption. The
compressor may be incapable of such performance, in which
case you can find the greatest discharge pressure that it can
deliver without exceeding its rated maximum power. To do so,
enter values for Discharge Pressure and Max Power. If PIPESYS
finds that the compressor must exceed the Max Power setting to
match the discharge pressure, it will recalculate and find the
greatest discharge pressure that it can deliver at the maximum
power setting.
Max Discharge Pressure. If the compressor power has
been specified in the Brake Power cell, you can constrain
the compressor discharge pressure by entering a value in
this cell. In this way, you can ensure that you do not
exceed the maximum operating pressure for your
pipeline. If the specified power will cause the compressor
to exceed the maximum discharge pressure, then the
compressor discharge will be set to this value and a new
lower brake power will be computed.
5-5
5-6
Compressor View
Parameters
5-6
Inline Compressor
5-7
Enter the curve data into the matrix. You should be able to
obtain this information from the compressor manufacturers
specification sheets. You must enter at least two data points to
completely specify the compressor curve. It is not necessary to
enter the Point value as these numbers are automatically
generated. You must enter a value into the Reference Pressure
input cell.
This value is the pressure at which the compressor was tested
and should be recorded on the compressor specification sheets.
Figure 5.3
The Insert, Remove and Remove All buttons can be used to alter
the curve data after all points have been entered.
5-7
5-8
Compressor View
In all of the above cases, it is assumed that the fuel gas is taken
from the suction side of the compressor after any first stage
separation is done to remove liquids. Fuel consumption reduces
5-8
Inline Compressor
5-9
(5.1)
where:
Qf = total gas removed from the pipeline at the compressor
station (lb/sec)
hv = net heating value of the gas (BTU/lb)
t = overall thermal conversion efficiency
5-9
5-10
Compressor View
5-10
Inline Compressor
5-11
(5.2)
(5.3)
5-11
5-12
Compressor View
5-12
Inline Compressor
5-13
5-13
5-14
Adding a Compressor
5-14
Inline Compressor
5-15
Figure 5.10
5-15
5-16
Adding a Compressor
5-16
Inline Compressor
5-17
Figure 5.12
5-17
5-18
Adding a Compressor
5-18
Inline Pump
6-1
6 Inline Pump
6.1 Introduction................................................................................... 2
6.2 Inline Pump View........................................................................... 2
6.2.1 Connections Tab....................................................................... 2
6.2.2 Parameters Tab ........................................................................ 3
6.2.3 Curve Tab................................................................................ 5
6-1
6-2
Introduction
6.1 Introduction
PIPESYS supports two different methods of pump performance
modelling. One method relates discharge pressure to fluid
horsepower and volumetric flow rate using an equation. The
other method uses tabular data that you must enter to establish
the head and overall efficiency as functions of the volumetric
flow rate. Both methods may be used interchangeably to model
the performance of an actual pump so your choice of method is
dictated by the type of data available.
The pump can only be added to an all-liquid system.
The name and location of the pump are repeated here from the
Elevation Profile tab of the Main PIPESYS View. The location,
once defined in the Main PIPESYS View, cannot be changed in
any other view and is displayed here only for your reference. If
you need to change the location, open the Elevation Profile tab.
6-2
Inline Pump
6-3
6-3
6-4
(6.1)
where:
BHP = Brake Horse Power
FHP = Fluid Horse Power
= pump efficiency
You are not required to enter any data values for these
parameters if you are using the pump performance curve
method. In fact, you will be unable to enter any parameter
values on this tab if the Activate Curve checkbox is checked, as
the parameter input cells will change to read-only mode.
6-4
Inline Pump
6-5
Use the matrix on this tab to define the Head vs. Flow Rate and
the Efficiency vs. Flow Rate curves for your pump. Curve data
should be available from the pump manufacturer specification
sheets. Different units for the Flow and Head data may be
selected from the drop-down input cells above the matrix.
If you have not checked the Activate Curve checkbox on the
Parameters tab, the message No data is required as pump
curve is not activated will be displayed.
6-5
6-6
6-6
7-1
7-1
7-2
7-2
7-3
7-3
7-4
Inline Cooler
Description
Pressure Drop
Temperature
Rise
Specified Exit
Temperature
Theoretical
Duty
Inlet
Temperature
Exit
Temperature
Inlet Pressure
Inlet Pressure
7-4
7-5
Description
Pressure Drop
Temperature
Drop
Specified Exit
Temperature
Theoretical
Duty
7-5
7-6
Unit-X
Parameter
Description
Inlet
Temperature
Exit
Temperature
Inlet Pressure
Exit Pressure
7.3 Unit-X
The Unit-X is a generic component that allows you to impose
arbitrary changes in pressure and/or temperature on the fluid
flow. It can be used to simulate the effects of a wide variety of
process devices in a simple manner and is particularly useful in
preliminary studies.
Figure 7.3
7-6
7-7
Description
Pressure
Change
Pressure Ratio
Exit Pressure
7-7
7-8
Inline Regulator
7-8
7-9
7-9
7-10
Inline Fittings
7-10
7-11
Description
Pressure
Drop
Velocity
Heads
Number of
Diameters
Valve
Coefficient
Hooper K1
& Hooper
K2
7-11
7-12
7-13
7-13
7-14
7-14
7-15
For each value of pig velocity, the pig transit time, slug volume,
slug length and slug dumping time are displayed in the results
matrix. The transit time is the time taken for the pig to travel
from the launching point to the check location.
Slug volume is the volume of liquid ahead of the pig as
discussed above and slug length measures how much of the
pipeline ahead of the pig is occupied by the slug, assuming that
the pipeline is completely filled with liquid. Dumping time is the
time required for the slug to flow out of the pipeline under
steady state conditions.
7-15
7-16
7-16
7-17
7-17
7-18
7-18
7-19
C
= -----------
M
(7.1)
where:
C = a constant
M = mixture density, lb/ft3
VM = maximum allowable mixture velocity
(7.2)
where:
d = pipe inside diameter (inches)
Ws = rate of sand production (bbl/month) where 1 bbl sand =
945 lb (429 kg)
VM = maximum allowable mixture velocity
7-19
7-20
7-20
7-21
7-21
7-22
Side Stream
7-22
7-23
7-23
7-24
Side Stream
7-24
References
A-1
A References
1
Baker, O. Simultaneous Flow of Oil and Gas, Oil & Gas Journal, Vol.
54, No. 12, p. 185, July (1954)
Bendiksen, K.H., Maines, D., Moe, R., and Nuland, S., The Dynamic
Two Fluid Model OLGA: Theory and Application, SPE Paper No.
19451, SPE Production Engineering, May (1991)
Chen, N.H., An Explicit Equation for Friction Factor in Pipe, Ind. Eng.
Chem. Fund., Vol. 18, No. 3, p. 296 (1979)
10
Dukler, A.E., Wicks, M., and Cleveland, R., Frictional Pressure Drop
in Two-Phase Flow: B. An Approach Through Similarity Analysis,
AIChE Journal, Vol. 10, No. 1, p. 44, January (1964)
11
Dukler, A.E., Gas-Liquid Flow in Pipelines, Monograph, Project NX28, AGA/API, May (1969)
12
Duns, H., Jr., and Ros, N., Vertical Flow of Gas and Liquid Mixtures in
Wells, Paper No. 22, Section II, World Petroleum Conference,
Frankfurt, Germany (1963)
A-1
A-2
13
14
Flanking, O., Effect of Uphill Flow on Pressure Drop in Design of TwoPhase Gathering Systems, Oil & Gas Journal, p. 132, March (1958)
15
Fuchs, P., The Pressure Limit for Terrain Slugging, Paper B.4, Proc.
of the 3rd International Conference on Multi-phase Flow, BHRA, The
Hague, Netherlands (1987)
16Govier,
17Govier,
18
19Gregory,
20Gregory,
21
22
23
Hughmark, G.A., Holdup and Heat Transfer in Horizontal Slug GasLiquid Flow, Chem. Eng. Sci., Vol 20, p. 1007 (1965)
24
25
A-2
References
A-3
26
Mandhane, J., Gregory, G., and Aziz, K., A Flow Pattern Map for GasLiquid Flow in Horizontal Pipes, International Journal of Multi-phase
Flow, Vol. 1, p. 537 (1974)
27
28
Mukherjee, H., and Brill, J.P., Liquid Holdup Correlations for Inclined
Two-Phase Flow, Journal of Petroleum Technologists, p. 1003, May
(1983)
29Oliemans,
30Oliemans,
31
Pots, B.F.M., Bromilow, I.G., and Konijn, M.J.W.F., Severe Slug Flow
in Offshore Flowline/Riser Systems, SPE Prod. Eng., p. 319,
November (1987)
32Salama,
33Singh,
34
35
A-3
A-4
A-4
Glossary
B-1
B Glossary
B-1
B-2
B-2
Glossary
B-3
Main PIPESYS View: The interface window to all of the userdefinable characteristics of a PIPESYS extension. It is used to
choose methods, add Pipeline Units, specify temperatures, and
examine results.
mixture density: The density of a multi-phase fluid mixture
calculated as a volume weighted average of the gas and liquid
densities.
mixture velocity: The average velocity of a multi-phase fluid
mixture calculated as the sum of the gas and liquid superficial
velocities.
pig launcher: The point in a pipeline at which pigs are
introduced into the stream.
pigging slug: The accumulation of liquid that builds up in front
of a pig as it moves through a pipeline. In PIPESYS, the volume
of the pigging slug is calculated to be the total initial volume of
liquid in the pipeline (at steady state conditions), less the
amount of liquid that flows out of the line during the transit time
for the pig.
Pipe Unit: A straight-line segment of pipe connecting two
points on an elevation profile. It is further defined by data such
as diameter, roughness, heat transfer characteristics and
environmental conditions.
Pipeline Origin: The location of the beginning of a pipeline.
Vertical and horizontal coordinate values establish the physical
location of the Pipeline Origin. These values are entered on the
Elevation Profile page of the Main PIPESYS View, into the
Distance and Elevation cells in the Pipeline Origin group.
Pipeline Unit: This is an all-inclusive term that is used to refer
to both Pipe Units and inline facilities. All the physical units that
make up a pipeline are referred to as Pipeline Units. This term
can be used interchangeably with the term components.
relative roughness: The ratio of absolute roughness to the
inside diameter of the pipe.
B-3
B-4
V
-----
where:
V = fluid velocity
= fluid density
B-4
C-1
C Methods &
Correlations
C.1 Horizontal & Inclined Flow............................................................. 2
C.1.1
C.1.2
C.1.3
C.1.4
C-1
C-2
C-2
C-3
C-3
C-4
C-4
Index
A
Above Ground Pipe 3-5
Absolute Roughness 3-4
Activate Curve 6-4
Adiabatic Efficiency 5-6
Air Parameters 3-7
Angle 2-16
Attached Streams 2-11
B
Brake Power 5-4, 6-3
Buried Pipe 3-5
Parameters 3-7
C
Calculate Temperature Profile 2-282-29
Calculation Methods
Horizontal and Inclined Flow C-2
Vertical and Near Vertical Upflow and
Downflow C-4
Calculation Warnings 2-34
Centre Line Depth 3-7
Compressor 5-1
Actual Losses 5-11
Connections Page 5-2
Curve Page 5-7
Exponent of Gas Power 5-11
Manipulating Curve Data 5-7
Mechanical Losses Page 5-10
Optional Constraints 5-5
Overall Efficiency 5-11
Parameters 5-6
Parameters Page 5-3
Power Balance 5-10
Requirements Page 5-11
Results Page 5-12
Compressor. See In-line Compressor
Connections Page 2-11
Cooler 7-4
Connections Page 7-5
Parameters 7-5
Parameters Page 7-5
Cut, Paste, Copy Functions 2-18
D
Default Conductivity 3-6
Default Methods
Changing 2-13
I-1
I-2
I-2
I-3
T
Temperature Profile Page 2-27
U
Unit-X 7-6
Connections Page 7-7
Parameters Page 7-7
User Interface 2-8
User Specified 3-5
V
Valve Coefficient 7-11
Velocity Heads 7-11
W
Wall Thickness 3-3
Warranty 1-5
Water Parameters 3-7
Worksheet Page 2-11
I-3
I-4
I-4