TERZ 94OMManualRev0107 PDF
TERZ 94OMManualRev0107 PDF
TERZ 94OMManualRev0107 PDF
TERZ 94
Operating Instructions
Status: 12/04
Introduction
Table of Contents
Introduction.............................................................................. 1
Functional Description............................................................ 2
Construction............................................................................................. 2
Meter head............................................................................................... 3
Block diagram .......................................................................................... 3
Start-up................................................................................... 14
Connecting the gas flow......................................................................... 14
Initializing the totalizing unit ................................................................... 14
Operation................................................................................ 15
Display ................................................................................................... 15
Programming ......................................................................................... 17
Parameters and Modes of the TERZ 94 / 94-S ...................................... 21
Power Supply......................................................................... 27
Maintenance........................................................................... 28
Lubrication ............................................................................................. 28
Changing the battery.............................................................................. 29
Specifications ........................................................................ 30
Measuring range .................................................................................... 30
Measuring error...................................................................................... 30
Temperature ranges .............................................................................. 30
Inputs and outputs ................................................................................. 30
Materials used for the meter case.......................................................... 34
Examples of connection ......................................................................... 35
Annex...................................................................................... 38
Overview of parameters......................................................................... 38
Standard parameters (factory setting).................................................... 39
Fault and event display .......................................................................... 41
Matrix of the TERZ 94 / 94-S ................................................................. 42
TERZ 94 button assignments................................................................. 43
Converting the TERZ 94 into the TERZ 94-S......................................... 44
Cable type abbreviations ....................................................................... 45
EC type approval certificate ................................................................... 47
Operating Instructions for the TERZ 94 Electronic Turbine Meter
Introduction
The TERZ 94 / 94-S turbine meter complements the RMG TRZ 03, TRZ 03-L
and TRZ 03 K turbine meters (see RMG Publication Nos. 3.161-E and 3.171E).
The TERZ 94 / 94-S directly measures the flow rate at measurement
conditions and integrates the measured values, so that, as a result, the gas
volume which flowed through the meter is registered by an electronic
totalizing unit. The gas flow drives a turbine wheel whose speed is recorded
through non-contact measurement by a sensor. Therefore, the meter is
characterized by long-term stability and low wear.
The TERZ 94 / 94-S is provided with HF and LF outputs which allow the
device to be used as a flow transducer for control applications and remote
transmission.
Features
For secondary applications
With electronic totalizing unit
Flow display
Display of maximum flow values
Alarm output
Detachable meter head (for use as a remote totalizer)
Digital transmission of meter readings
The two variants TERZ 94 and TERZ 94-S differ in the following features:
TERZ 94
Battery operation
Electronic suppression of the slow-down effect of the turbine wheel after
flow stop by external shut-down of the totalizer
TERZ 94-S
External power supply
4-20 mA current output for outputting the flow rate
Functional Description
Functional Description
Construction
1
11
10
8
4
7
Part
1
2
3
4
5
6
7
8
Designation
Meter head
Set screw
Sensor WF01 (1-channel) or WF02 (2channels)
Permanent magnet
Lubricator (from DN 200)
Radial ball bearing
Turbine wheel
Flow straightener
Material
Steel
Oerstit 500
Nirosta steel
Delrin / aluminium
Hostaform
Functional Description
9
10
11
O-ring
Sensor sleeve with sensor
O-ring 8x2.5
Nirosta steel
83FKM592
Functional Description
The TERZ 94 / 94-S volumeters form a series of uniform construction.
The meters consist of the following principal components:
- meter case
- measuring element (with turbine wheel and sensor) and
- electronic totalizing unit.
An aerodynamic flow straightener (8) fitted into the meter case constricts the
effective cross section of the pipe to form a ring-shaped cross-sectional area
and substantially eliminates turbulences. The velocity of the flowing gas
increases and the gas is directed to the turbine blades.
The turbine wheel (7) is dynamically balanced and mounted with dust-proof
ball bearings (6). A permanent magnet (4) located at the end plate of the
turbine shaft induces the sensor element (3) to give a voltage pulse with each
rotation of the turbine wheel. This pulse is further processed by the electronic
system of the meter head (1).
Meter head
Inside the meter head, the number of pulses is divided by the meter factor
(number of pulses per m3) and the result is used to calculate the volume at
measurement conditions. In the main totalizer, the sum of the volume at
measurement conditions which flowed through the meter is formed and you
can read the gas volume which flowed through the meter per time unit on the
flow rate display.
At the HF output, the unchanged signal frequency of the sensor element is
outputted, whereas, for the LF output, this HF frequency can be reduced by
two programmable scaling factors.
Block diagram
TERZ 94
In the display field of the TERZ 94 (not with the TERZ 94-S), a start-stop
totalizer or a resettable totalizer can be optionally displayed. Through the free
sensor input X5, either the volume metering of the start-stop totalizer is
interrupted or the resettable totalizer is reset (depending on the programming
of the TERZ 94).
Functional Description
TERZ 94-S
The TERZ 94-S volumeter has a current-loop connection (X2_0 with current
module TERZ94trm) which serves as power supply and 4 to 20 mA current
output at the same time. For this purpose, a power supply unit is required
which is to be connected to this output. The TERZ 94-S cannot be batteryoperated.
TERZ 94 1-channel
Channel 1
Current output
Start/Stop
1
K
1
n
12345678 m3
1
n
LF output
Reset
HF output
Alarm contact
Option:
EZD or RS485 interface
Functional Description
TERZ 94 2-channel
f
Channel 1
Current output
Channel 2
With 2 channels:
pulse
monitoring
1
K
10 / 10000
180
1
n
12345678 m3
1
n
LF output
HF output
Alarm contact
Option:
EZD or RS485 interface
Safety Instructions
Safety Instructions
The TERZ 94 / 94-S volumeter is used for measuring the volume at
measurement conditions of non-corrosive gases and fuel gases.
Measurement of corrosive gases is only permitted if the special designs are
used which have been developed for such purpose. These meters are not
suitable for measuring liquids, otherwise they will be destructed.
The TERZ 94 / 94-S complies with currently applicable standards and
regulations. However, failure to operate them properly may cause hazards.
Persons who install or operate the TERZ 94 / 94-S volumeter in areas subject
to explosion hazards, must be familiar with the currently applicable explosion
protection standards and regulations.
The electronic totalizing unit of the explosion-protected design has been
approved for use in areas subject to explosion hazards and its code is:
II 2 G EEx ib[ia] IIC T3, T4
The appropriate certificate of conformity can be found in the annex and its
reference number is:
TV 02 ATEX 1970
Please observe the following signs:
Danger of explosion
In the manual, this symbol warns you of an explosion hazard.
Please observe the instructions given next to this symbol. As to the
danger of explosion, please note the following in particular:
Only the explosion-protected design of the TERZ 94 / 94-S may
be used in areas subject to explosion hazards.
The battery must be changed in an area without explosion
hazards.
Damage to property
In the manual, this symbol warns you of possible damage to
property. The instructions given next to this symbol inform you
about what you can do to avoid damage to the TERZ 94 volumeter.
It is essential to observe the warning information in these operating
instructions and the generally applicable safety rules.
No warranty claims can be asserted if there is unauthorized interference with
the device!
Safety Instructions
Installation
Installation
Operating conditions
Permissible types of gases
The standard design of the TERZ 94 or TERZ 94-S can be used for all noncorrosive gases, such as
Natural gas
Town gas
Methane
Ethane
Propane
Butane
Air
Acetylene
Helium
Carbon dioxide (dry)
Nitrogen
Hydrogen
Special designs (PTFE lining, special lubrication, special material, etc.) can
be used for corrosive and humid gases, such as
Ethylene
Biogas
Acid gas
Digester gas
Sulphur dioxide
etc.
10
-10C to +50C
-20C to +60C resp. +40C
Installation
Pressure loss
The pressure loss is calculated using the following formula:
p = Z P
where
p
ZP
QM
DN
2
QM
DN 4
[mbar]
[kg/m3]
[m3/h]
[mm]
The pressure loss coefficient ZP is constant for all volumeters of the types
TERZ 94 and TERZ 94-S. It is:
ZP = 5040
This is an approximate mean value. The exact value is calculated from the
pressure loss which is determined on testing the volumeter.
Example of calculation:
QM = 650 m3/h; DN 150; = 1.3 kg/m3 [natural gas, 600 mbar]
p = Z P
QM
DN 4
= 5040 1.3
650 2
= 5.5 mbar
150 4
Installation
The gas flow must be free of shocks and pulsations as well as free of foreign
particles, dust and liquids. Any components affecting the gas flow must
absolutely be avoided directly upstream of the TERZ 94 volumeter.
To achieve the highest possible accuracy (measuring error <1%), an inlet
pipe of 2 DN in length with a perforated-plate straightener should be installed
upstream of the meter.
11
Installation
You can install the meters in any position (vertical or horizontal) up to and
including the nominal diameter of DN 200. From the nominal diameter of
DN 250, only the position stated in the purchase order is possible.
When you install the volumeter, please observe the direction of flow
indicated on the case!
The meter head (1) can be turned after the set screw (2) has been loosened.
Turn the meter head by max. 360, otherwise the signal wires can become
twisted and break.
You can install the meter head also vertically. To do this, you must proceed
as follows:
Unscrew the cover of the meter head.
Disconnect the two wires from terminal X5 (remember the polarity!).
Loosen the set screw (2). Now you can remove the case of the meter head
and an aluminium assembly part will appear.
On the side of the case, there is a hole which is covered with a screw.
Mount the retainer part to this hole and close the hole in the rear panel by
means of the screw.
Thread the signal wires through the retainer part, place the meter head
onto the turbine case, turn it into the desired position and retighten the set
screw (2).
Connect the signal wires again to terminal X5 (make sure that the polarity
is correct!) and screw on the cover again.
12
Installation
Electrical connections
The LF and HF volume pulses and the current output in non-Ex devices are
led out of the meter head by a 7-pin connector (Binder). All other connections
have to be made at the terminals on the board.
Standard connection TERZ 94 (Ex and non-Ex devices) and
TERZ 94-S (Ex devices):
4
1-/4+
2-/5+
3-/6+
LF signal
not connected
HF signal
PE (Screening)
PE (Abschirmung)
1-/4+
2-/5+
3-/6+
LF signal
Current output 4 to 20 mA
HF signal
PE (Screening)
PE (Abschirmung)
13
Installation
To reach the electrical connections on the board, you must first remove the
cover of the meter head.
Plug X3
Service module
Plug X2_0
for current module
TERZ94trm and supply
Reset
(soldering pads)
Terminal block X4
Pulse outputs
Terminal X5
Pulse inputs
Jumper
XTERZ90
Programming keys
To convert from the meter head directly mounted on the meter case to the
remote totalizing unit and vice versa it is necessary to change the positions of
some jumpers (see inputs and outputs in the annex).
Meter head mounted on meter case
Remote totalizing unit
* for 2-channel measurement only
X_TERZ90
all open
1-2 (and 3-4*)
TERZ 94:
Controlling the start-stop totalizer or resetting the resettable totalizer
(depending on the programming of the electronic totalizing unit) is performed
through input X5 terminals 1 and 2.
14
Installation
As soon as input X5 terminals 1 / 2 has been short-circuited through an
external contact, interruption or resetting is performed.
For this purpose, set jumpers at the positions identified with XS 2 to the
reed contact function.
15
Installation
TERZ 94-S:
In the case of the TERZ 94-S, terminal X22 (on current module TERZ94trm)
is used as current-loop connection to supply the device and as output current
(4-20 mA).
The output signals can be picked up at the following terminals:
HF signals: Output X4, terminals X4,4 (+) / X4,3(-)
LF signals: Output X4, terminals X4,2 (+) / X4,1(-)
Now connect the cables and then put the cover again on the lower part of the
housing.
To connect the cables to the spring terminals, you need a screwdriver with a
blade width of a maximum of 2.5 mm. Introduce the blade into the intended
slot and press down the screwdriver to open the spring terminal.
Earthing
To prevent measuring errors caused by electromagnetic interference, you
must not fail to earth the case of the meter head via the earthing screw on
the left side of the case.
Earthing screw
Cables
Use 2-core or multicore shielded cables which are twisted together in pairs
(type LIYCY) for the signal lines (LF output, HF output, current-loop
16
Installation
connection, control input). The shielding must always be connected to earth
on both sides. In the case of the TERZ 94, you must proceed as described in
the chapter Cable glands.
17
Installation
We recommend that cable cross sections between 0.25 mm2 and 0.5 mm2
are used. Due to the cable gland, the outside diameter must be between
4.5 mm and 6.5 mm.
When the device is used in areas subject to explosion hazards, the maximum
cable length is limited by the limit values for intrinsically safe circuits and
depends on the inductance and capacitance of the cable!
Cable glands
Clamp the shielding on both sides, as shown in the picture below, into the
cable glands located on the outside of the case:
Unscrew the cap nut.
Pull out the plastic clamping piece.
Push the cable end through the cap nut and the clamping piece and bend
the shielding backwards.
Put the clamping piece back into the connecting piece.
Screw on the cap nut again.
Cap nut
Clamping piece
O-ring
Connecting piece
18
Installation
19
Installation
If your TERZ 94 is designed for remote totalizing, you can install the totalizing
unit at a distance of up to 50 m from the meter case. Usually, the cable has
already been connected to the sensor and the totalizing unit when the
TERZ 94 is delivered. Should this not be the case, you will have to connect
the connecting cable to Input-terminal X5, clamp 3 (+) and clamp 4 (-) of the
display board and the terminals marked Zhlwerk / Index Input on the
terminal head. Use only shielded cables of the type:
LIYCY - 2 x 0.75 blue
Maximum cable length: 50 m
Connect the wires of the sensor to the terminals marked Sensor + and
Sensor - of the terminal head (make sure that the polarity is correct!).
Furthermore, you must check the plug-in jumpers XS1, XS2 and XTERZ90 on
the display board.
Settings at XS1 and XS2: jumpers 3-4
20
Installation
21
Inbetriebnahme
Start-up
Connecting the gas flow
Do not fill any downstream pipelines or station sections through the
TERZ 94. This may speed up the turbine wheel and lead to
excessively high flow rates with resultant damage.
Short-time overload operation of 20% above the maximum flow rate Qmax is
permissible. No damage will occur in the case of a return flow without shocks.
Before starting up the device, make sure that all lines have been correctly
installed and connected in the terminal compartment.
The case must be completely closed.
22
Operation
Operation
Display
In normal operating mode, the main totalizer is displayed.
When you press the control button on the right side of the case, all values will
be shown.
After the preset display wake-up time has elapsed, the main totalizer will
appear again.
If the display of the TERZ 94 does not show anything, the device is in energysaving mode. In this mode, the display is switched off. However, incoming
pulses are processed and the outputs are set. As soon as you press the
control button, the display values will appear again.
Display
switched off:
0 0 0 0 5 8 3 1 m3 Main totalizer Vm
0 0 0 0 0 0 0 0 m
0 0 0 0 0 0 0 0 m
Resettable totalizer
23
Operation
-- Pulse scaler
80.38 Hz
Frequency (sensor)
0 0 0 0 5 8 3 1 m3 Main totalizer
An overview of parameters and the complete matrix are shown in the annex.
24
Operation
NOTE:
The button located externally on the case reacts when it is released and not
when it is pressed. The duration of pressing the button is evaluated and
results in different reactions of the device.
Pressing the button for a short time causes the display to show the next
display value, while pressing the button for a longer time (more than 2
seconds) will activate all segments of the display (segment test) and then the
display will switch over to showing the Vm totalizer.
The following text describes procedures where the button is normally pressed
for a short time.
Programming
For programming the TERZ 94 / 94-S, there are four buttons on the rear side
of the board. Alternatively, you can program the device with the programming
module (available as an accessory). The programming module is to be
connected to the pin connector indicated in the picture below.
+
P
Programming
module
25
Operation
Programming with the programming module is to be performed in the same
way as with the buttons..The external and internal buttons correspond to each
other in the following way:
Int. button Ext. button
P
Meaning
Display mode:
Switch over to programming mode
(Press the button longer than 2 seconds)
Programming mode:
Set the decimal point.
Display mode:
Switch over to the next higher level.
Programming mode:
- Increase the decimal by 1.
- Scroll in the list.
(Value identified with L)
Display mode:
Switch over to the next lower level.
Programming mode:
- Decrease the decimal by 1.
- Scroll in the list.
(Value identified with L)
Display mode:
Short-time view of the coordinate (e.g. A01)
Programming mode:
Go to the right by one decimal place (if the last
decimal has been reached: Quit programming
mode).
26
Operation
Principle of programming
For programming, you must always proceed as follows:
First change over to the display value to be modified.
To do this, press either the control button (only forwards)
or the internal buttons + and - or the external buttons and
(forwards and backwards).
Change to programming mode by pressing P for at least 2 seconds. On
the left side of the display, a flashing character or cursor will appear.
If necessary press the | key so many times until a flashing character
appears.
Flashing character
0 1 2 3.2 3 P/m3
You can now modify the flashing decimal by pressing either + or (+1)
or - or (-1).
Example: If you press the button three times, the first decimal will be
increased from 0 to 3. If an L appears on the far left side of the display,
this value is a list. With a list, you can only scroll in the specified values.
After you have completed your programming of the first decimal, press
| once and the next character will start to flash.
Now proceed with your programming until you have reached the last
decimal place.
Then you must press | once again to have the set value accepted and
quit programming mode.
Press the P button to set the decimal point behind the flashing digit.
With totalizers, modes and integers, no decimal point is permitted.
Press the control button if you have made an error or if you want to
discontinue inputting data.
27
Operation
Display values
Measured values, such as flow rate, frequency, etc. are display values and
cannot be directly modified. However, there are many parameters which
influence the formation of these measured values. These parameters are
described in the following section.
Examples of display values:
Flow rate
Version number
Year of construction
Serial number
Value of the current output in mA
etc.
28
Operation
TERZ 94 / 94-S
With the meter factor (pulse value), the relevant flow rate at measurement
conditions is calculated from the signal frequency of the sensor element in the
electronic totalizing unit:
QM =
f:
K:
QM:
m3
f
3600
K
h
The meter factor has been calibrated in the factory in such a way that working
cubic metres are directly displayed. Its value can be read from a label located
on the left side of the case.
Any modification of this adjustment is within the sphere of
responsibility of the operating company.
NOTE!
The new value is immediately used for all calculations
performed after each modification of the meter factor.
The uninfluenced signal frequency of the sensor element is available at the
HF output.
The frequency range can be determined from the meter factor K and the
minimum and maximum flow rates at measurement conditions of the meter in
accordance with the following formulae:
fmin =
Q M min
K
3600
fmax =
Q M max
K
3600
K = 2362 pulses/m3
29
Operation
fmin =
30
16
2362 Hz = 10.5 Hz
3600
fmax =
250
2326 Hz = 164 Hz
3600
Operation
2. LF pulse scaler
TERZ 94 / 94-S
The frequency of the LF pulses is set by a pulse scaler (A07). There are the
following setting options: 0.01; 0.1; 1; 10; 100.
Other values can not be programmed, it is only possible to scroll in the list of
these values (t key vesp. _ key).
This pulse scaler has only effect on the frequency of the LF pulses not on the
display. The number of displayed digits after decimal point or a multiplier are
programmed as an operating mode (A08)
Recommended values (= values set in the factory)
1)
2)
DN
Pulse
scaler
[mm]
25
40
50
80
1002)
150
200
250
300
400
500
600
[pulses/m3]
10
10
10
10
10
1
1
1
1
1
1
1
LF decade
scaler
1
10
10
10
10
1
1
1
1
10
10
10
Pulse rate
[pulses/m3]
10
1
1
1
1
1
1
1
1
0.1
0.1
0.1
Maximum
output
frequency
[Hz] 1)
0.1
0.1
0.1
0.1
0.1
0.3
0.6
0.7
1.1
0.2
0.3
0.4
Rounded values
In the case of the design with Qmax=650 m3/h, the LF decade scaler is set at
1.
31
Operation
3. Configuration
The basic configuration of the TERZ-94 is implemented via an 8-character
display value (A08). This TERZ mode defines the operating mode of the
device.
Some parameters require a specific hardware or hardware configuration.
NOTE!
Hardware and software configurations must coincide.
Any modifications of these parameters can cause malfunctions.
Lets start on the left side of the display: (operating alignment italic)
Internal parameters
For testing and diagnostics (no influence on the metering result).
0: Menu for standard operation.
1: Menu for service
9: All parameters visible.
Main totalizer mode
This parameter defines the unit for the gas volume
0: m3 (cubic meter).
1: cf (cubic foot).
LF pulse width
The LF pulse width can be set at 125 ms or 250 ms.
0: 125 ms
1: 250 ms
Cut-off time of the display
A few minutes after you have operated the device for the last time, the
display will switch off to expand the service life of the battery of the TERZ94. There are the following times for selection:
0: 1 minute
1: 5 minutes
2: 10 minutes
3: 15 minutes
4: 1 hour
(for test purpose only!)
Interface protocol
0: OFF
1: EZD protocol 0x00 /
2: EZD protocol 0x7f /
32
Operation
3: Test protocol
33
Operation
Pulse scale
In this operating mode the display is set. To get the real totalizer readings
the displayed value must be multiplied with the multiplier.
0: 2 digits after decimal points, multiplier: 1
1: 1 digit after decimal points, multiplier: 1
2: no digits after decimal points, multiplier: 1
3: no digits after decimal points, multiplier: 10
4: no digits after decimal points, multiplier: 100
Current output
0: OFF
1: Current output is active
2: Current output is active and faults are signalled (3,5 mA)
3: Current output is active and faults are signalled (21,8 mA)
TERZ operating modes
There are the following operating modes at the moment:
0: ENCO-F
1: ENCO-M
2: TERZ 94
1 channel
3: TERZ 94
1 channel with start / stop totalizer
4: TERZ 94
1 channel with reset totalizer
5: TRZ03-TE/TEL 2 channels with pulse monitoring (SW), Vm Stop
6: TRZ03-TE/TEL 2 channels with pulse monitoring (SW), Vm Run
7: TRZ03-TE/TEL 2 channels with pulse monitoring (HW), Vm Stop
8: TRZ03-TE/TEL 2 channels with pulse monitoring (HW), Vm Run
9: TRZ03-TE/TEL 2 channels without pulse monitoring
SW means pulse monitoring by software, HW by hardware; Vm Stop
means totalizer is stopped in case of a fault whereas the counting
continnes in the mode Vm Run.
Example:
00110112 MOD
2: TERZ 1 channel
1: Current output is active, faults are not signalled.
1: Display of 1 digit after decimal point
0: Interface protocol off
1: Display cut-off time: 5 minutes
1: LF pulse width: 250 ms
0: Display in m3
0: Operating mode: No diagnostics mode is activated
34
Operation
4. Pulse comparator
The 2-channel version of the TERZ-94 (TRZ03 TE / TEL) provides for pulse
monitoring.
Pulse monitoring requires two input pulses which are out of phase.
If a pulse occurs at the same time on channel 1 and channel 2, a fault
counter is increased. If there is a missing pulse on one of the two channels, a
fault counter is increased, too.
If this fault counter reaches the value X(A10) before Y(A11) undisturbed
pulses have entered one of the two channels, a fault will be outputted.
This fault will not be erased until Y undisturbed pulses have been counted.
5. Flow rate at 4 mA
With this parameter, you set the flow rate (in m3/h) which corresponds to an
outputted current of 4 mA. Generally, the minimum flow rate Qmin of the meter
is set here. (This setting is made in the factory.)
6. Flow rate at 20 mA
With this parameter, you set the flow rate (in m3/h) which corresponds to an
outputted current of 20 mA. Generally, the maximum flow rate Qmax of the
meter is set here. (This setting is made in the factory.) Then the current which
will be outputted for flow rates within the programmed limits will be between
4 and 20 mA and results from linear conversion.
35
Operation
36
Operation
9. Current damping
Here you define how the current output is to be damped.
Permissible values for D are 0 to 0.9 !
Output current = (1-D) x value + D x old value
37
Operation
Power Supply
Depending on the type of the device, there are different options of power
supply.
1. The basic TERZ 94 model is supplied by an internal lithium battery which
enables to operate the device continuously for a period of six years. This,
however, is conditional on the device being read once a week or woken
up by pressing the external button.
2. If an interface module is used for transmitting data, such as the ENCO
with external supply, the service life of the battery is more than 10 years.
3. The TERZ 94-S (current transmitter) is completely supplied through a
current loop. If pulse processing is to be maintained even in the case of a
power failure of the current loop, a standby battery (available as an option)
should be installed which will bridge the power supply during a period of
up to 6 months.
38
Maintenance
Maintenance
Lubrication
The TERZ 94 is fitted with permanently lubricated bearings up to and
including the nominal diameter of DN 150. From the nominal diameter of
DN 200, the meter is fitted with a lubricator. The type of lubricator and the
lubrication instructions depend on the nominal diameter and the pressure
rating:
Nominal dia. Pressure rating
Lubricator
Lubrication
instructions
DN 200
PN 10 to 16,
ANSI 150
Oil gun
(supplied)
Every 3 months
2 strokes
DN 200
PN 25 to 100
ANSI 300 to 600 Small oil pump
(pushbuttonoperated)
PN 10 to 16
ANSI 150
DN 250
Every 3 months
6 strokes
DN 250
PN 25 to 100
Large oil pump Every 3 months
ANSI 300 to 600 (lever-operated) 2 strokes
from DN 300 all pressure
classes
Please observe also the instruction plate on the case.
In the case of unfavourable operating conditions, such as the formation of
water or hydrocarbon condensate or the use of dust-laden gas, we would
recommend performing lubrication at shorter intervals, even daily under
extreme conditions (permanent formation of condensate).
Recommendations for lubricating oils:
Aero Shell Fluid 12 or another oil with 2 to 4E at 25C as per MIL-L-6085 A
specification.
39
Maintenance
40
Specifications
Specifications
Measuring range
Under atmospheric pressure:
1:16
Measuring error
For Qmin to 0.2 Qmax:
For 0.2 Qmax to Qmax :
2%
1%
Temperature ranges
Fluid temperature range:
-10C to +50C
-20C to +40C
-20C to +60C
-20C to +60C
In the case of special designs, even higher or lower fluid temperatures are
possible in non-Ex versions.
(Measuring input)
X5,1 (+)
X5,2 (-)
Line length < 50 cm
Jumpers X_S1 / 3-5 and 4-6
Line length < 30 m
41
Specifications
Jumpers: X_S1 / 3-5 and 4-6
Jumpers: X_TERZ90 / 1-2
Reed contact
42
Specifications
Sensor input S2
(Comparative input or
start/stop/reset)
X5,3 (+)
X5,4 (-)
Sensor type:
Wiegand sensor, direct
Reed contact
HF output
In the case of the explosion-protected (Ex) design, the device can only be
connected to a certified intrinsically safe circuit.
Terminals:
Output:
Tpulse
Fmax:
Umin:
Umax:
Imax:
External inductance
External capacitance
X4,4 (+)
X4,3 (-)
Open-drain transistor
1 ms 10%
300 Hz
Ex
4.0 V
28 V
60 mA* (total current)
1H
25 F
Non-Ex
4.0 V
30 V
400 mA
43
Specifications
LF output
In the case of the explosion-protected (Ex) design, the device can only be
connected to a certified intrinsically safe circuit. (For Ex connected loads, see
approval certificate.)
Terminals:
Output:
Tpulse
Umin:
Umax:
Imax:
External inductance
External capacitance
X4,2 (+)
X4,1 (-)
Open-drain transistor
125 ms 10% (Fmax: 4 Hz)
250 ms 10% (Fmax: 2 Hz)
Ex
4.0 V
28 V
60 mA* (total current)
1H
25 F
Non-Ex
4.0 V
30 V
400 mA
Alarm output
In the case of the explosion-protected (Ex) design, the device can only be
connected to a certified intrinsically safe circuit. (For Ex connected loads, see
approval certificate.)
Terminals:
Output:
Umin:
Umax:
Imax:
External inductance
External capacitance
X4,6 (+)
X4,5 (-)
Open-drain transistor
Ex
4.0 V
28 V
60 mA* (total current)
1H
25 F
Non-Ex
4.0 V
30 V
400 mA
44
Specifications
Internal
Connector (Binder)
X15,4 (+)
4
X15,3 (-)
1
X15,1 and X15,2 open
Umin:
Ui:
Ii :
Pi:
External capacitance:
External inductance:
Ex separating unit:
7.0 V
13.5 V
15 mA
210 mW
2,5 F
1H
KFD2-ST2-Ex1.LB (Pepperl+Fuchs)
Umin:
Ui:
Ii :
Pi:
Internal capacitance:
Internal inductance:
External capacitance:
External inductance:
Ex separating unit:
X15,4 (+ supply)
X15,3 (- supply)
X15,2 (line A)
X15,1 (line B)
7.0 V
10.5 V
428 mA
900 mW
1,32 F
600 H
23,7 F
1H
17-21S1-S111 / EExi (Bartec)
NOTE: If the EZD protocol or the RS485 bus is used, the device is supplied
via the data interface.
45
Specifications
X9,2 (+)
X9,1 (-)
Sensor type:
PT 1000
Measuring range:
Resolution:
-20C to 60C
0.2C
X22.1 (+)
X22,2 (-)
12 V
28 V
3.5 mA
23 mA
Uext (min):
Uext (max):
Imin:
Imax:
4 mA
20 mA
3.5 mA
23 mA
Better than 1% of the final value
Ui
Ii
Pi
Ci
Li
=
=
=
=
=
28 V
110 mA
770 mW
2,2 nF
110 F
46
Specifications
Spheroidal cast iron or steel, depending on the pressure class and the
nominal diameter. Aluminium is used for the threaded-end design.
47
Specifications
Examples of connection
Battery-operated device
Hazardous area
Safe area
24 V/DC
PE
X4
1 2 3 4 5 6
PA
isolating amplifier
KFD2-SOT-Ex1 (24 V/DC)
alarm output
LIYCY 2x0.75 mm2 blue
1
3
PE
12
11
7
8
Alarm
isolating amplifiers*
KFD2-SOT-Ex2 (24 V/DC)
PE
12
11
6
9
connector,
Binder series 693
10
pulse outputs
LIYCY 2x2x0.75
mm2
blue
1
3
HF
PE
12
11
7
8
LF
2
6
HF + (6)
HF - (3)
LF + (4)
LF - (1)
PE (screen)
48
Specifications
49
Specifications
Hazardous area
24 V/DC
Safe area
PE
X4
1 2 3 4 5 6
PA
isolating amplifier
KFD2-SOT-Ex1 (24 V/DC)
alarm output
LIYCY 2x0.75 mm2 blue
1
3
PE
12
11
7
8
Alarm
isolating amplifiers*
KFD2-SOT-Ex2 (24 V/DC)
PE
12
11
6
9
connector,
Binder series 693
pulse outputs
LIYCY 2x2x0.75
10
mm2
blue
1
3
HF
PE
12
11
7
8
LF
supply unit
KFD2-STC3-Ex1 (24 V/DC)
current output
LIYCY 2x0.75 mm2 blue
HF + (6)
HF - (3)
LF + (4)
LF - (1)
PE (screen)
50
Specifications
51
Specifications
24 V/DC
Safe area
PE
X4
1 2 3 4 5 6
PA
alarm output
LIYCY 2x0.75 mm2 blue
Alarm
Umax: 30 V
Maximale Summe der Strme in allen
3 Ausgngen: 400 mA
HF
connector,
Binder series 693
outputs
LF
supply unit
KFD2-STC3-Ex1* (24 V/DC)
2
6
4-20 mA + (5)
4-20 mA - (2)
HF +
(6)
HF (3)
LF +
(4)
LF (1)
PE (screen)
52
Annex
Annex
Overview of Parameters for the TERZ 94/94-S
Parameter
Setting
Example
(display)
A01
0 to 99999999
A02
A03
0 to 99999999
A04
Start-stop totalizer
0 to 99999999
12345678
A05
Resettable totalizer
0 to 99999999
12345678
A06
Meter factor
12.3456
A07
Pulse scaler
0.01; 0.1;1;10;100
A08
Configuration
00011021 MOD
A09
Error
Rolling display
B01
Serial number
0 to 99999999
12345678 MOD
C01
Current output
C02
Flow rate at 4 mA
0 to 999999.99
20.00
--
C03
Flow rate at 20 mA
0 to 999999.99
650.00
--
C04
Calibration current
4.000 to 20.000
4.000
C05
0 Default value
12345678
12.3
TERZ 94-S
m/h
123 m
P/m
1
--
ERR
12.345
mA
mA
MOD
1 Flow rate Qm
C06
0 to 99999999
1234.5678
--
C07
0 to 99999999
1234.5678
--
C08
0 to 0.9
0.4
--
Z06
Frequency display
651 Hz
53
54
160
250
00110119 00110119
00110112 00110112
00110109 00110109
400
Damping
0.7
0.7
0.7
0.7
0.7
0.7
0.7
650
0.7
1000
330
1000
DN150
580
650
DN150
1060
400
DN100
100
00110102 00110102
2380
250
DN80
Units:
65
00110119
00110112
00110109
00110102
2380
160
DN80
Settings
Off
250 ms
25
Flow rate at 20 mA
Calibration current
00110119
00110112
00110112
00110119
00110109
00110102
00110109
00110102
10
Flow rate at 4 mA
Output current
2 channels, X:Y
deactivated
2 channels, X:Y
d
i
d
1 channel with 4 - 20 mA
without faults
1 channel
Configuration
7700
7750
13000
Meter factor
3
100
65
DN50
25
DN40
Interface protocol:
Qm max (m )
Nominal diameter
DN25
5 minutes
Cut-off time of
Parameter
Internal
Annex
55
C08
C07
C06
C05
C04
C03
C02
C01
A08
A07
A06
Annex
56
1
1
44
4000
DN250
48
4000
DN300
Settings
Off
250 ms
0.1
16000
DN600
0.7
0.7
0.7
0.7
0.7
0.7
1
variable, programmable from 4 - 20 mA
6500
4000
4000
2500
2500
Calibration current
1600
Flow rate at 20 mA
0.7
10000
0.7
16000
Damping
0.1
12
10000
DN500
24
6500
DN400
Units:
Flow rate at 4 mA
Output current
2 channels, X:Y
deactivated
2 channels, X:Y
d
i
d
1 channel with 4 - 20 mA
without faults
1 channel
Configuration
75
80
135
Meter factor
3
2500
2500
DN250
1600
DN200
Interface protocol::
Pulse width LF
Qm max (m )
Nominal diameter
DN200
5 minutes
Cut-off time of
Parameter
Internal
Annex
57
C08
C07
C06
C05
C04
C03
C02
C01
A08
A07
A06
Annex
Annex
Fault description
Remedy
No fault
wrong EEPROM version, invalid
constant
Pulse fault: (sensor loss / 10:10000
(X:Y))
4
5
6
7
8
9
10
11
12
13
14
15
16
58
-------------------------
Annex
Specification
A01
Main Totalizer Vm
A02
A03
A04
A05
Resettable totalizer
A06
Meter factor
A07
Pulse scaler
Terz94
Terz94
Terz94-S Terz94-S
1 Channel 2 Channel 1 Channel 2 Channel
X
X
NO
X
X
X
X
X
X
X
X
X
NO
NO
A10
NO
A11
NO
X
X
X
X
X
X
B01
Serial number
C01
Current output
C02
Flow rate at 4 mA
C03
C04
X
X
NO
X
X
X
X
X
X
X
X
X
NO
NO
NO
X
X
X
X
X
X
NO
NO
NO
NO
Flow rate at 20 mA
NO
NO
Calibration current
NO
NO
C05
NO
NO
C06
NO
NO
C07
NO
NO
C08
NO
NO
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Z01
NO
NO
NO
NO
Z02
Factor
NO
NO
NO
NO
Z03
Divisor
NO
NO
NO
NO
Z04
NO
NO
NO
NO
Z05
Totalizer
NO
NO
NO
NO
Z06
Frequency
Z07
X
0
0
0
X
X
X
0
0
0
X
X
X
0
0
0
X
X
X
0
0
0
X
X
A08
Configuration
A09
Error
Z08
Frequency-mode
Z09
Error state
Z10
Number of pulses
Z11
Version number
Not available
Available
Available in service mode
NO
NO
X
0
In case only a part of the matrix is displayed. It any depends on the operating mode,
which fields are displayed. Fields, which have no function in the selected operating
59
Annex
mode are blanked out.
60
Annex
12345678 m3
61
Annex
12345678 m3
Abortion of programming
Flashing digit +1
Flashing digit -1
P
P
62
Annex
Remove the jumper for battery-powered mode (1-2) on the socket X2_0
of the board.
Srew the 4 short stay bolts onto the present stay bolts on the board.
Plug the current module TERZ94trm with a 12-pin connector (X2_1) into
the socket X2_0.
63
Annex
Example
Li
2x
0.75
blue
Sheath colour
Conductor cross section / mm2
Number of cores
Sheath material
Thermoplastic resins
Special features
Screen braiding
Insulation material
Thermoplastic resins
Cable designation
Stranded core
64