Broen Butterfly Valves v9
Broen Butterfly Valves v9
Broen Butterfly Valves v9
headings
Application
Connections
PN 16 ... PN 63
ANSI 150 ... 600
Nominal diameters:
DN 80 ... DN 3000
Seal:
metal/metal
Standard version:
Actuators:
Type
Version
AKW
Interflanged Wafer
AKFL
Flanged
AKBW
Welded
Tightness:
- Leakage Class A according to ISO 5208
- Lamellar metal/metal seal + graphite
- certified
0062
eye-catching
headings
Technical specification
BROEN Butterfly valves can be applicable in pipelines as a shut-off
and regulating valves, available in interflanged version (wafer
type), with welding ends and in flanged version.
The triple eccentric construction reflects on the highest tightness
class at the low closing torque and also enables efficient opening
of the disc at the maximal differential pressure.
BROEN Butterfly valves' seal structure is elliptical and the contour
of the seal is a part of the surface of the cone whose axis is inclined
relative to the axis perpendicular to the disk and passing through
its center (see the figure below).
Construction details
The package of lamellar metal/metal seal is mounted on the butterfly valves's
body in AKW version in diameters up to DN 500, while in AKFL and AKBW
versions, as well as AKW from diameter DN 600 upwards, metal/metal seal is
mounted on the disc of the butterfly valve.
Stainless steel rings are arranged lamellar with thin graphite layers, which provide the mimimal move ability of the individual rings between each other during
the closing of the butterfly valve providing the 100% tightness in both flow
directions.
In butterfly valves of standard WCB cast steel version the seat surface is hardened
with the 304 stainless steel overlay. In this construction stainless steel rings of
lamellar sealing stay in direct contact with the hardened seat surfaces so there is
no corrosion process and long-term durability of the seal is ensured. Moreover,
this construction solution eliminates the need of using discs of stainless steel.
On a special request the stellit hardened seat surface is also available.
- 45 -
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headings
Available material versions
Nominal pressure:
Nominal diameter:
PN 16 - PN 63
80 1200mm
PN x 1.5 MPa
PN x 1.1 MPa
ANSI
150 LB - 600 LB
3 48 inch
on special request
standard version
Materials
on special request
Cast iron *
Ductile iron *
Cast steel
WCB
Stainless steel *
CF8
Stainless steel *
CF8M
0... +150C
-15... +300C
-29... +425C
-29... +530C
-196... +600C
Realization standard:
EN 593
Connections:
Body dimensions:
EN 12266-1 EN 12266-2
* Realization according to other standards on request
Available maximal working pressure regarding to the temperature for different material versions and types of
butterfly valves
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headings
The overview of butterfly valves' types available on the market
Available working
conditions
Description
PN 6 PN 16
-10C +120C
Single eccentric
butterfly valves
PN 6 PN 25
-10C +120C
Double eccentric
butterfly valves
PN 6 PN 40
-30C + 400C
Triple eccentric
butterfly valves
PN 6 PN 100
-200C +600C
Construction type
Scheme
Triple
eccentric
construction
schemescheme
Triple
eccentric
construction
Description
Sealing:
first eccentric
second eccentric
opening
direction
BROEN Butterfly
valves are proudly built using the achievements of
mounted in the body
the 21st century in the development of high pressure valve technology. The triple eccentric design ensures zero leakage using the
smallest possible torque value. Frictionless triple eccentric metal/
metal sealing of BROEN Butterfly valves enables efficient opening
of the disc at the maximum pressure difference. At the same time
triple eccentric construction is protecting against jamming of the
disc. The low torque is a factor influencing on the selection of preferably smaller mechanical gearboxes, moreover determines the selection of the smaller (cheaper) dimensions of electric-, pneumaticdisc
or hydraulic actuators .
third eccentric
- 1st - eccentric - moving the shaft axis relative to the sealing surface axis.
- 2nd - eccentric - moving the shaft axis relative to the valve axis.
- 3rd - eccentric - the conical shaped sealing surface with the
cone axis shifted by the angle.
flow direction
Regulation curve
BROEN Butterfly valves in addition to cut-off function may be used as a regulating (control)
valves. The mechanical worm gearboxes mounted on the butterfly valves are fitted with disc
opening angle indicator. While opening the butterfly valve's disc for a given angle, we're using
the graph (on the right) and the table (underneath) to determine the approximate percentage
of maximal Kv flow coefficient indicated for the appropriate diameter, taking it as a Kvm.
In this way, knowing the measured pressure difference P [bar] at the valve and substituting
calculated Kvm flow ratio into the formula below, we can calculate the actual model-based flow
rate Q [m3/h]:
Cv [Cv=1,16Kv]
DN mm (in)
80 (3)
100 (4)
125 (5)
150 (6)
200 (8)
250 (10)
300 (12)
Kv 90
164
250
414
682
1300
2220
3370
DN mm (in) 500 (20) 600 (24) 700 (28) 800 (32) 900 (36) 1000 (40) 1100 (44) 1200 (48)
Kv 90
10320
16012
25235
31771
37594
54201
61614
99138
6411
1400
99138
www.broen.pl
8660
Cv coefficient (%)
Flow regulation
- 47 -
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headings
Butterfly valves type AKW with the interflanged connection
Construction scheme
Description
1.
Body
2.
Ring
3.
Disc
Alloy *
Stainless steel *
ASTM A216 WCB ASTM A217 WC6 ASTM A351 CF8 ASTM A351 CF8M
ASTM A105
304
304
316
ASTM A216 WCB ASTM A217 WC6 ASTM A351 CF8 ASTM A351 CF8M
4.
Seat**
5.
Gland inserts
6.
Cast steel
304
430
304
316
graphite
Shaft
Aplication
Working tempe-29...+425C
-29...+595C
rature
7. Bolt
14. Gasket
8. Nut / Pin
15. Screw
9. Seat
16. Funnel bearing
10. Mounting screw
17. Actuator mounting base
11. Shaft cover
18. Worm gearbox
12. Distance ring
19. Lamellar sealing ring
13. Ring
-196...+600C
Triple eccentric butterfly valve type AKW PN16/PN25 with the interflanged connection
PN16
PN25
D1
4 x Z-M
D1
4 x Z-M
Weight
kg*
138
160
18
160
18
14
50
162
180
18
190
22
17
50
188
210
18
220
26
21
185
63
218
240
22
250
26
26
250
185
63
278
295
22
310
26
35
215
250
215
80
335
355
26
370
30
42
450
250
250
215
80
395
410
M24
430
M27
68
515
285
350
215
80
450
470
M24
490
M30
124
102
540
325
350
245
125
505
525
M27
550
M33
136
114
570
345
350
245
125
555
585
M27
600
M33
198
500
127
710
375
350
245
125
615
650
M30
660
M33
216
600
154
770
430
400
390
242
720
770
M33
770
M36
467
700
229
850
540
400
390
242
820
840
M33
875
M39
628
800
241
1010
710
400
420
262
930
950
M36
990
M45
830
900
241
1110
650
400
420
262
1030
1050
M36
1090
M45
1346
1000
300
1140
720
500
550
325
1140
1117
M39
1210
M52
1345
1200
350
1340
850
500
550
325
1350
1390
M45
1420
M52
1859
DN
Ho
Do
80
49
215
100
150
180 50
100
56
245
110
150
180
125
64
285
135
150
180
150
70
305
175
250
200
71
370
185
250
76
410
300
83
350
92
400
450
D2
Body dimensions for DN80600 ISO5752 EN 558-1 Series 25; DIN3202 K2; API609. Body dimensions for DN7001400 ISO5752 EN 558-1 Series 16; DIN3202 K3.
Main dimensions are aplicable for versions PN 6, PN 10
* weight for PN25 with worm gearbox. Dimensions of butterfly valves in diameters above DN 1200 available upon a request.
www.broen.pl
eye-catching
headings
Butterfly valves type AKFL with the flanged connection
Construction scheme
No.
Description
Cast steel
Alloy *
Body
ASTM A216
WCB
ASTM A217
WC6
Ring
ASTM A105
304
304
316
Disc
ASTM A216
WCB
ASTM A217
WC6
ASTM A351
CF8
ASTM A351
CF8M
Seat**
304
304
304
316
Shaft
ASTM A276
420
ASTM A276
420
ASTM A182
304
ASTM A182
316
Gland inserts
Aplication
Working temperature
Stainless steel *
ASTM A351
CF8
ASTM A351
CF8M
graphite
water, steam, oil
-29...+425C -29...+595C
13 Ring
Dn200<
14 Gland
15 Actuator mounting base
16 Groove
Triple eccentric butterfly valve type AKFL PN16/PN25 with flanged connection
DN
Ho
Do
PN16
PN25
D1
D2
Z-M
D1
Z-M
Weight*
kg
80
114
250
90
150
180
50
160
133
8xM16
160
8xM16
23
100
127
260
100
150
180
50
180
158
8xM16
190
8xM20
26
125
140
280
110
150
180
50
210
184
8xM16
220
8xM24
32
150
140
310
150
250
185
63
240
212
8xM20
250
8xM24
43
200
152
380
210
250
185
63
295
65
250
165
395
235
250
215
80
355
80
300
178
425
265
250
215
80
410
100
350
190
480
300
350
215
80
470
150
400
216
535
355
350
245
125
525
210
450
222
570
380
350
245
125
585
266
500
229
590
395
350
245
125
650
310
600
267
675
450
400
390
242
770
426
700
292
770
520
400
390
242
840
590
800
318
840
590
400
420
262
950
780
900
330
915
660
400
420
946
500
550
500
550
Main dimensions are aplicable for versions PN 6 and PN10; *weight for PN25 with worm gearbox
Dimensions of butterfly valves in diameters above DN 1200 available upon a request.
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eye-catching
headings
Butterfly valves type AKBW withe the welded connection
Construction scheme
No.
Description
Cast steel
Body
ASTM A216
WCB
Ring
ASTM A105
Disc
ASTM A216
WCB
Seat**
304
Shaft
ASTM A276
420
5
6
Alloy *
Stainless steel *
304
304
304
316
Gland inserts
graphite
Aplication
Working temperature
316
-29...+425C
-29...+595C
-196...+600C
12. Bearing
13. Ring
Dn200<
14. Gland
15. Actuator mounting base
16. Groove
Triple eccentric butterfly valve type AKBW PN25 with the welded connection
DN
Ho
Do
www.broen.pl
D2
Weight
kg*
80
180
215
100
150
180
50
82,5
88,9
27
100
190
245
110
150
180
50
107,1
114,3
32
125
200
285
135
150
180
50
131,7
139,7
39
150
210
305
176
250
185
63
159,3
168,3
40
200
230
370
185
250
185
63
210,1
219,1
77
250
250
410
215
250
215
80
263,0
273,0
96
300
270
450
250
250
215
80
312,7
323,9
125
350
290
515
285
350
215
80
344,4
359,0
155
400
310
540
325
350
245
125
393,8
406,4
183
500
350
710
375
350
245
125
495,4
508,0
286
600
390
770
450
400
390
242
593,6
609,6
434
700
430
850
520
400
390
242
693,6
711,2
769
800
470
990
590
400
420
262
795,2
812,8
1038
900
510
1040
650
400
420
262
894,4
914,4
1339
1000
550
1110
720
500
550
325
994,0
1016
1776
1200
630
1290
850
500
550
325
1195
1220
1977
Main dimensions are aplicable for versions PN 10 and PN16; *weight for PN25 with worm gearbox
D1
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headings
Triple eccentric butterfly valve type AKW PN40/PN63 with the interflanged connection
DN
Dimensions (mm)
D1
D2
Z-M
Ho
Connection
acc. ISO
5211
A
B
80
160
138
4-18
64
140
345
45
18
F10
100
190
162
4-22
64
160
380
45
20
F10
125
220
188
4-26
70
200
440
55
24
F12
150
250
218
4-26
76
220
470
55
26
F12
200
320
285
4-M27
89
250
580
65
35
10
F14
250
385
345
4-M30
114
280
640
65
40
12
F14
300
450
410
4-M30
114
320
730
80
45
14
F16
350
510
465
4-M33
127
365
820
80
50
14
F16
400
585
535
4-M36
140
405
900
110
54
16
F25
450
610
560
4-M36
152
420
920
110
58
18
F25
500
670
615
4-M39
152
480
1045
110
66
20
F25
600
795
735
4-M45
178
570
1300
130
72
20
F30
Konierz wg ISO5211
D2
DN
Z-M
Ho
D1
ISO5211
d1
d2
d3
N-d0
4*t
Connection scheme
h1
80
F07
70
55
18
4-10
4*6
11
40
100
F07
70
55
18
4-10
4*6
11
40
125
F10
102
70
22
4-12
4*6
15
50
150
F10
102
70
26
4-12
4*8
18
50
200
F12
125
85
30
4-14
4*8
22
60
250
F12
125
85
36
4-14
4*10
26
60
300
F14
140
100
40
4-18
4*12
30
70
350
F16
165
130
45
4-22
4*14
34
80
400
F16
165
130
55
4-22
4*16
43
90
500
F25
254
200
65
8-18
4*18
51
120
600
F25
254
200
80
8-18
4*22
62
130
700
F30
254
200
100
8-18
4*28
80
140
800
F30
298
230
110
8-22
4*28
90
160
900
F35
298
230
120
8-22
4*32
98
170
1000
F35
356
260
130
8-33
4*32
108
190
1200
F40
406
300
150
8-39
4*36
126
200
1400
F40
406
300
170
8-39
4*40
144
220
PN 10
PN 16
PN 40
PN 63
80
130
130
150
180
210
250
300
100
170
170
200
240
300
400
600
DN
PN 100
125
200
200
250
310
400
530
720
150
250
250
300
400
550
700
900
200
316
351
434
580
812
1016
1830
250
526
593
738
995
1480
1910
3385
300
798
908
1151
1563
2335
3052
5639
350
1269
1443
1803
2359
3052
4746
8319
400
1716
1971
2487
3328
5640
6686
11653
450
2193
2519
3310
4459
6814
9067
15722
500
2788
3236
4282
5804
9296
12572
22405
600
4238
5011
6477
9203
14742
20209
35646
700
5938
7081
7636
13657
22619
31072
64000
800
8139
9858
13423
17974
34066
47659
95000
900
10917
13590
18292
25689
45034
80000
135000
1000
14650
17973
25362
35736
62639
110000
190000
1200
24039
29842
42725
59861
108000
180000
320000
- 51 -
eye-catching
headings
Butterfly valves index creation algorithm
By the inquiry whether ordering BROEN Butterfly valves due to specify a particular version of a given diameter of butterfly valve and its material version
it is needed to use the index system. BROEN Butterfly valves index system
consist of the series of 15 alphanumeric characters, which can be divided into
global module (10 digits) and version (material) module (4 letters).
Both modules are separated by a dash "-" and contain a group of characters
that relate to the specific butterfly valve's parameters. Groups of characters
in the various modules and their references are described on the right.
6510325300-BPSS
global module
version module
Sample index
The sample index of butterfly valve shown above to the right belongs to the
group BPSS, the most common among the butterfly valves for district heating
and power industry. According to the index creation algorithm, it means the
butterfly valve (65) with flanged connection (103), pressure version PN 25 (25)
DN 300 (300), which is the latest generation butterfly valve (B), designed for
water and steam (P) , with the body made of cast steel WCB (S) and the disc
made of cast steel WCB (S).
Butterfly valves are standard equipped with mechanical worm gearbox.
For butterfly valves with mounted electric- or pneumatic actuators, index
remains unchanged, because drives are offered on individual indexes.
Electric atuator
DN 80
SG07.1
DN 100
SG07.1
DN 125
SG10.1
DN 150
SG10.1
DN 200
SG12.1
DN 250
SG12.1
DN 300
DN 350
DN 400
DN 450
DN 500
DN 600
DN 700
DN 800
DN 900
DN 1000
eye-catching
headings
Selection of CLORIUS electric actuators for BROEN Butterfly valves at p 16bar
DN
Electric actuator
DN 80
CAR 028
Electric actuator, 3P steering, 274Nm, 230V, IP67, connection F10, F12 acc. ISO 5211
Actuator details
DN 100
CAR 028
Electric actuator, 3P steering, 274Nm, 230V, IP67, connection F12 acc. ISO 5211
DN 125
CAR 038
Electric actuator, 3P steering, 373Nm, 230V, IP67, connection F10, F12 acc. ISO 5211
DN 150
CAR060
Electric actuator, 3P steering, 588Nm, 230V, IP67, connection F12, F14 acc. ISO 5211
DN 200
CAR100
Electric actuator, 3P steering, 981Nm,230V, IP67, connection F12, F14 acc. ISO 5211
DN 250
CAR200
Electric actuator, 3P steering, 1962Nm, 230V, IP67, connection F14, F16 acc. ISO 5211
DN 300
CAR200
Electric actuator, 3P steering, 1962Nm, 230V, IP67, connection F14, F16 acc. ISO 5211
Operation time
[Nm]
[sec./90]
SP 2.3
F07/F10
18
290
10-80
20
SP 2.3
F07/F10
20
290
20-160
F07
25
SP 2.4
F10/F12
25
590
40-160
F10
25
SP 2.4
F10/F12
25
590
40-160
580
F12
30
SP 3.5
F12
30
1200
40-160
250
995
F12
35
SP 3.5
F12
35
1200
40-160
300
1563
F14
40
MO 3 52000.0-1F2AC/06 + MF14/F14/F10
F16
40
1620
57
350
2359
F16
45
MO 3 52000.0-1F2AC/06 + MF15/F16/F10
F16
45
2460
64
400
3328
F16
50
MO 3 52000.0-1W2AC/06 + MF16/F25/F10
F16
50
3485
41
500
5804
F25
60
MO 3 52000.0-1M2AC/06 + MF20/F25/F10
F25
60
4180
69
600
9203
F25
70
MO 3 52000.0-1M2AC/06 + MF30/F25/F10
F25
70
9900
116
700
13657
F30
80
MO 3 52000.0-1V2AC/06 + MF40/F30/F10
F30
80
15096
154
800
17974
F35
90
MO 3 52000.0-122AC/06 + MF40/F35/F10
F35
90
18870
154
DN
Torque
Connection
[Nm]
80
180
F07
18
100
240
F07
125
310
150
400
200
Connection
Standard version: electric connection on the terminal board, manual handwheel, 2 torque switches, 2 position switches, 2 signal switches, protection class:
P/SO - IP67, MO - IP 55, heater with the thermostat, connection: mechanical, flanged, optical position indicator.
REMOTE CONTROL
DN80
RC230DA
AD80
DN100
RC240DA
AD100
DN125
RC250DA
AD100
DN150
RC260DA
AD100
DN200
RC265DA
AD140
DN250
RC265DA
AD140
DN300
RC270DA
AD160
DN350
RC280DA
AD210
DN400
RC280DA
AD210
DN450
RC 88 DA
DN500
RC 88 DA
DN600
RCG 100DA
CLORIUS
- 53 -
eye-catching
headings
OPERATION MANUAL OF THE BROEN BUTTERFLY VALVES
CONSTRUCTION AND APPLICATION
The triple eccentric BROEN butterfly valves are used as regulatory and shut-off valves. Wide range of applications is possible thanks to various
types of construction materials. The triple eccentric design allows high tightness class. The disc is mounted rigidly on a single shaft by pins.
Lamella seat can be embedded in the valve body or on the disc. The sealing surface is hardened. The shaft is sealed by graphite inserts and
may be sealed additionally. In standard valves are equipped with a worm gearbox. An electric, pneumatic or hydraulic actuator is available
on request.
PACKING, STORAGE
Valves should be transported on the pallets or in the boxes protecting from possible damage. Valves should be kept in closed rooms with the
air humidity below 70%. Surfaces mechanically machined are coated with an anti-corrosion substance protection . At long periods of storage, all steel and not painted surfaces should be at least once a year re-covered with the protecting anti-corrosion substance. Valves should
be protected from sand, dust and other contaminants. Valves should not be lifted grabbing by the drive.
INSTALLATION
Before mounting the valve, the pipeline should be thoroughly rinsed. Residues from welding and other contaminants remaining in the pipeline could damage the seals. It is also important to check if the valves has not been contaminated during the transport and storage. Wash
off the protective substance right before installing the valve.
The butterfly valves should be installed so that the main flow direction matches the arrow on the body
It is recommended to install the valves so that the rotation axis of the spindle is set in a horizontal position. Thoroughly center the axis of the
valve and the seals, so that nothing prevents the movement of the disc.
Before the installation set the disc in the closed position to avoid the damaging of the valve sealing elements. The butterfly valve cannot be
used to support the pipeline.
During the installation:
- check the alignment of the pipeline and the valve
- place the supports near the valve
- check if the pipeline is adequately protected from the effects of the temperature changes
The pipeline must be adequately supported. With insufficient support the butterfly valve is exposed to additional stress which may result in
joint leaks or noisy operation and vibrations. Temperature changes cause thermal elongations which must be adequately compensated (eg
by installing bellows compensators between the network fixed points). The lack of adequate compensation may result in the increased stress
on the joints between the valve and the pipeline and may cause damage and leakage.
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Thank you for your trust!
- 55 -
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Notes
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