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IS 6008:1989
( Reaffirmed 2004 )
Indian Standard
UDC
621*7917503
@I BIS
BUREAU
MANAK
March
1990
OF
BHAVAN.
INDIAN
1990
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 110002
ZAFAR
MARG
Price Group 3
Sectional Committee,
ETD 21
FOREWORD
This Indian Standard ( First Revision ) was adopted by the Bureau of Indian Standards on 21
February 1989, after the draft finalized by the Electric Welding Equipment Sectional Committee had
been approved by the Electtotechnical Division Council.
This standard was first published in 1971. In this revision effort has besn made to align the
requirements with IS 4559 : 1986 Specification for single operator rectifier type dc arc welding
power source ( first revision ).
This standard deals with ac and dc arc welding power sources incorporating
Rectifier type arc welding power source could be either with ac and dc output or dc output only.
This standard is intended to cover the former type only, while 1s 4559 : 1986 deals with the latter
type.
In preparing this standard, assistance has been derived from the following:
a) IS0 700-1982 Power sour_ces for manual metal arc welding with covered electrodes and for the
TIG process. International Organization for Standardization (ISO).
b) BS 638 : Part 2 : 1979 Arc-welding
power sources, equipment and accessories, Part 2
Specification for air cooled power sources for manual metal-arc welding with covered electrodes and for TIG welding. British Standards Institution.
c) EW I-1 983 Electric arc-welding power sources.
USA.
National
Electric Manufacturers
Association,
For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 Rules for rounding off numerical values ( revised ). The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.
IS 6008 : 1989
Indian Standard
ARCWELDINGPOWERSOURCE,
SINGLEOPERATORRECTIFIERTYPE,
ac AND dc- SPECIFICATION
( First Revision )
1 SCOPE
3 TERMINOLOGY
2 REFERENCES
2.1
IS No.
for direct
acting indicating analogue electrical measurinstruments
and
ing
their accessories,
Part
2 Ammeters and volt( second revimeters
IS 1271 : 1985
3.1 Automatic
the follow-
Arc Welding
sion )
3.5 Manual
Welding )
revision )
IS 2511 : 1963
1s 2834 : 1986
sion )
IS 3895 : 1966
IS 4559 : 1986
IS 9678 : 1980
Methods of measuring
temperature-rise of electrical equipment
Metal-Arc
Welding
( Hand
Continuous
Automatic
Weld-
ing Current
IS 6008 : -1989
3.8 Maximum
Hand Welding
Current
for connection
system.
to two or three
3.9 Minimum
Automatic
Welding
Current
arc
welding power source is calibrated for automatic
or semi-automatic
welding at the specified load
voltage.
3.10 Minimum
Hand Welding
Current
Open Circuit
Voltage
high
NOTE - This does not include superimposed
frequency voltage and voltage derived from low voltage
safety device.
3.12 Rating
Arc Welding
It shall be a matter
of agreement
purchaser and the supplier.
4.4.3:Maximum
source
welding
comply
by tests
is sub-
voltage
shalLbe
Voltage
input
the
voltage.
..4 RATING
rated
between
The maximum
hand welding
current
shall not
exceed 135 times the corresponding
rated ac and
dc currents,
respectively
at the specified load
The preferred
Input
4.1 Rated
voltage
3.14 Semi-Automatic
to bring
Voltage
240 V
4.5.1 The rated duty cycle at maximum continuous automatic welding current shall be taken
as 100 percent.
Duty cycles other than 100 percent shall be a matter of agreement between the
purchaser and the supplier.
or 415 V.
NOTE - In case of a rectifier type arc welding power
source suitable for 415 volts, supply should be taken
either from two lines or three lines of three phase supply
IS 6008 : 1989
4.5.2 The rated duty
on Open Circuit
SERVICE
The arc welding power source shall be so manufactured that it has the strength and rigidity
necessary to withstand rough usage. It shall be
provided with an enclosure or tank which shall
enclose all live metal parts other than a flexible
supply cord or cable and output terminals.
Voltage
6.7.1 The enclosure or tank shall be so constructed as to exclude vertically falling water or dirt.
CONDITIONS
4OC, and
6.8 Earthing
1 000 m.
6.9 Protection
7.1
shatl
7 CAPACITORS
source
Corrosion
.6.3 Polycrystalline
rectifiers ( metal rectifiers )
shall comply with IS 2511 : 1963, except for the
voltage test, which shall be in accordance
with 11.8 of this standard.
Against
Table
1 Welding
Welding
Current
be
Welding
without
the necessity for reforming the rectifier
cells by the application of reduced voltage,
and
Current
b) an ac voltage instantaneously
applied and
maintained for 5 minutes which is 10 percent higher than the voltage appropriate
to the selected primary voltage tapping.
It shall also be able to withstand repeated
switching off the ac supply at the same
excess
voltage when
the dc output
terminals are not connected to an external
,load.
11.5 )
Welding
Load Voltage
V
150
26
200
28
300
32
400
~36
500
600
and
Load Voltage
and above
40
44
ItibO8
: 1989
8 CONTROL
AND PROTECTIVE
10 MARKING
DEVICES
it shall be suitable
for the particular
source,
application
and shall conform
to the relevant
Indian Standard(s).
a>Manufacturers
of all
regulating
8.3 Remote
Control
IS 6008 : 1989;
4 Type and manufacturers serial number;
d) Range of welding current ( minimum and
maximum ) : for ac and dc;
continuous
e) Maximum
hand
welding
current : for ac and dc;
taps,
Devices
f) Maximum
continuous automatic
current : for ac and dc;
%I,
I-
welding
9 PERFORMANCE
9.2 Indication
name )r trade-mark;
if provided,
shall be such as to make positive contact between
moving and stationary contacts.
Visual indicator shall be provided to indicate the current
setting.
8.2 Contacts
shall be given on
. . . Amperes
. . . Amperes
the
percent
Min
b) Negative terminals as -.
In case a polarity changeover switch is provided,
the polarities marked are for straight connections
only.
NOTES
I Subject to agreement between the purchaser and
the manufacturer,
scales graduated to indicate the
current under other than conventional
load voltages
may be fitted for specificpurposes.
11 TESTS
representative
of the one being purchased are
furnished, the purchaser
may accept these as
evidence of type tests ( see 3.15 ) instead of
actual tests. Type tests and their sequence shall
be as follows:
a)
b)
c)
d)
11.5 Open-Circuit
circuit voltage
dc output.
11.7 Short-Circuit
Test
Test
shall be as
( repeated )
that
this
test
Test
Test Conditions
I I.3 Insulation
shall be measured
e)
f)
g)
h)
Test
Voltage
to an
11.8.1.2 Test
voltage.
Test
11.8.2 When
measured
in accordance
with
IS 9678 : 1980, the temperature-rise
shall not
exceed the limits specified in Table 2.
Test
IS 600%: 1989
11.9 High Voltage Test
11.9.2 The
alternating
wave form
between 40
at
the
of Permissible
Temperature-Rise
t, Clause 11.8.2 )
-
Temperature
Part of
Machine
Sl
No.
in C (See Note
1)
Class of Insulation
A
55
60
65
75
70
80
85
Insulated
Oil
50
Uninsulated
pacts
including cores not
in contact with insulated winding
The temperature-rise
shall in no
injury to any insulating material
source in any respect.
windings
Rise
100
105
125
NOTES
1 Method of temperature measurement, by thermometer
(T), by resistance (R).
2 The numerical values quoted for Class F and H insulation should be considered
as tentative
only and may be
revised when more practical experience is available.
If ClassC insulation is used, the temperature-rise
shall be
a matter of agreement between the purchaser and the supplier.
3 For details of classes of insulation, see IS 1271 : 1985.
~
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Mark
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Act, 1986 and the Rules and Regulations made thereunder.
The Standard Mark on
products covered by an Indian Standard conveys the assurance that they have been produced
to comply with the requirements of that standard under a well defined system of inspection,
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standard as a further safeguard. Details of conditions under which a licence for the use
of the Standard -Mark may be granted to manufacturers or producers may be obtained from
the Bureau of Indian Standards.
Standards
Bureau of Indian
Standards
BIS is a statutory institution established under the Bureau of ItAm Sfandards Ad, 1986 to promote
harmonious development of the activities of standardization.
markin g and quality certification of
goods and attending to connected matters in the country.
Copyright
of Indian Standards
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Users of Indian Standards should ascertain that they are in possession
are issued from time to time.
Comments on this Indian Standard may be sent to BIS giving
of the latest amendments or edition.
the following reference :
Dot : No. ETDC 21 ( 2819 )
Amendments
Date of Issue
Amend No.
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OF INDIAN
Text Affected
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