Magnum Manual Mgg100m Parts

DIESEL GENERATOR
MGG100M
00941
PARTS MANUAL
36832 ORG 02/15
WARNING
CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other
reproductive harm.
WARNING
CALIFORNIA PROPOSITION 65 WARNING: This product contains or emits chemicals
known to the state of California to cause cancer, birth defects, and other reproductive
harm.
ii
Introduction
This parts manual was prepared based on the information available at the time of publication and is subject to change
without notice. Magnum Power Products LLC reserves the right to change parts at any time. To check whether a
revised parts manual is available, contact Magnum Power Products LLC.
DO NOT MODIFY or use this equipment for any application other than which it was designed for. To keep your
equipment fully operational, it is suggested you maintain a stock of commonly used maintenance or service parts.
A recommended spare parts list can be found in the back of this manual. To order service parts, please go to the
Magnum website or call Magnum Power Products LLC.
WARNING
Before operating or servicing this equipment, read and understand the Magnum
Operating Manual which was included with the unit when shipped from the factory.
Failure to do so increases the risk of injury to yourself or others.
MAGNUM POWER PRODUCTS LLC

215 Power Drive Berlin, WI 54923 U.S.A.
Phone: 920-361-4442
FAX: 920-361-4416
Toll Free: 1-800-926-9768
www.magnumpower.com
For technical or parts QUESTIONS, please contact the Magnum Power Products LLC Customer
Support or Technical Support team at 1-800-926-9768.
Engine Make:__________________________________________
Engine Serial Number:___________________________________
Engine Model Number: __________________________________
Generator Make: _______________________________________
Generator Model Number: ________________________________
Generator Serial Number: ________________________________
Unit Model Number:_____________________________________
Unit Serial Number: _____________________________________
Dealer Name:__________________________________________
Dealer Phone Number: __________________________________
iii
This Page Intentionally Left Blank
iv
Table of Contents
Parts Manual Instructions............................................................................................................ 1
Enclosure Panels.................................................................................................................. 2
Unit Decals - Exterior............................................................................................................ 4
Unit Decals - Left Side Interior.............................................................................................. 5
Unit Decals - Right Side Interior ........................................................................................... 6
Unit Decals - Control Box, Disconnect Box .......................................................................... 7
Doors, Roof, Rear Panel, And Front Hood To Unit .............................................................. 8
Front Hood Assembly (1 of 2)............................................................................................. 10
Front Hood Assembly (2 of 2)............................................................................................. 12
Left Rear Door Assembly ................................................................................................... 14
Control Door Assembly....................................................................................................... 16
Roof Assembly ................................................................................................................... 18
Rear Panel Assembly ......................................................................................................... 20
End And Side Panels To Unit ............................................................................................. 22
Corner Panels To Unit ........................................................................................................ 24
Left Rear Corner Assembly ................................................................................................ 26
Right Rear Corner Assembly .............................................................................................. 28
Control Box To Unit ............................................................................................................ 30
Control Box Assembly (1 of 3) ............................................................................................ 32
Customer Disconnect Box Assembly ................................................................................. 38
Cam Lock Assembly Option ............................................................................................... 40
Lift Structure To Skid Assembly ......................................................................................... 42
Lift Structure Assembly....................................................................................................... 44
Air Filter Assembly.............................................................................................................. 46
Exhaust System Assembly ................................................................................................. 48
Cooling System Assembly .................................................................................................. 50
Oil Level Controller Assembly ............................................................................................ 52
Fuel System Assembly ....................................................................................................... 54
Engine And Generator To Skid .......................................................................................... 56
Engine Assembly (1 of 2) ................................................................................................... 58
Engine Assembly (2 of 2) .................................................................................................. 60
Engine Mount Assembly ..................................................................................................... 62
Hotstart Option ................................................................................................................... 64
Generator Assembly ........................................................................................................... 66
Skid Assembly .................................................................................................................... 68
Trailer Assembly - Single Axle............................................................................................ 70
Trailer Assembly - Tandem Axle ........................................................................................ 72
Axle Assembly .................................................................................................................... 74
Trailer Brake Lines - Single Axle ........................................................................................ 76
Trailer Brake Lines - Tandem Axle ..................................................................................... 78
Recommended Spare Parts List......................................................................................... 80
This Page Intentionally Left Blank
vi
Parts Manual Instructions

Product illustrations are only representations. Products supplied may vary from the illustrations in this parts manual.
Parts not shown are indicated by a double dash (--) in the item column.
Please be prepared to provide the following information when ordering replacement parts: model number, serial
number (on unit serial tag), part number, purchase order number (if applicable), shipping address, shipping method.
Refer to the illustration below to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important
information, such as the unit serial number, model number, VIN and tire loading information are found on these tags.
Record the information from these tags in the space provided on the front cover so it is available if the tags are lost
or damaged. When ordering parts or requesting assistance, you may be asked to provide this information.
VIN Tag
MANUFACTURED BY/FABRIQUE PAR: Magnum Power Products LLC
GVWR/PNBV: 000KG (0000LBS)
UNIT ID Tag
GAWR / PNBE
DATE:
00/0000
COLD INF. PRESS./

PRESS. DE
EACH
AXLE
RENSEIGNEMENTS SUR LES

PNEUS ET LE CHARGEMENT
SEE OWNERS
MANUAL FOR
ADDITIONAL
INFORMATION
THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS(FMVSS) AND CANADIAN
MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE.
Model
Serial Number
Manufacturing Code
Weight (lbs/kg)
RPM/Frequency
CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA
FABRICATION.
XXX000
TRAILER
MODEL:
V.I.N./N.I.V.:
Rating
3 ph. .8PF
TIRE AND LOADING INFORMATION
GONF A FROID - KPA(PSI/LPC) SGL / DUAL
(800) 926-9768
Country of Origin
1 ph. 1.0PF
RIM / JANTE
The weight of cargo should never exceed 0000KG (0000LBS)

Le poids du chargement ne doit jamais depasser 0000KG (0000LBS)
Manufactured by Magnum Power Products, LLC.,

a subsidiary of Generac Power Systems, Inc.
(920) 361-4442
TIRE / PNEU
00000000000000000
TYPE:
VOIR LE
MANUEL DE
LUSAGER
POUR
PLUS DE
RENSEIGNEMENTS
3 ph. 1.0PF
KW
KVA
V
A
Ins. Class
FOR ELECTRICAL EQUIPMENT
ONLY. POUR MATERIAL
ELECTRIQUE SEULEMENT.
209649
Form: SFC626B
Located on control panel
00809
36832 Rev. ORG
MGG100M Parts Manual
ENCLOSURE PANELS
4
5
1
3
8
00810
36832 Rev. ORG
ENCLOSURE PANELS
Item
1
2
3
4
5
6
7
8
9
Part No.
Page 10
Page 18
Page 22
Page 26
Page 14
Page 16
Page 28
Page 22
Page 20
36832 Rev. ORG
Qty
1
1
3
1
1
1
1
2
1
Description
Front hood assembly
Roof assembly
Side panel assembly
Left rear corner assembly
Left rear door assembly
Control door assembly
Right rear corner assembly
End panel assembly
Rear panel assembly
Notes
UNIT DECALS - EXTERIOR
PN: 26515
Decal, Number 100 - Red
PN: 36144
Decal, Magnum, A Generac
Company - Red
100
ENGINE OIL DRAIN
PN: 34784
Decal, Gaseous Genset
COOLANT DRAIN
PN: 36144
Decal, Magnum, A Generac
Company - Red
PN: 26515
Decal, Number 100 - Red
100
00811
Note: All safety and operating decals are located on decal sheet 34551, unless otherwise noted.
36832 Rev. ORG
UNIT DECALS - LEFT SIDE INTERIOR
Engine Oil Reservoir Tank

Max. capacity: 15.7 Gal.
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
Fuel/Water Separator Drain
12
WARNING
WARNING
WARNUNG
WARNUNG
ADVERTENCIA
AVERTISSEMENT
ADVERTENCIA
AVERTISSEMENT
00812
36832 Rev. ORG
UNIT DECALS - RIGHT SIDE INTERIOR
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
Operators manual must be stored on machine. Replacement

operators manual can be ordered through your local
Magnum distributor.
Das Benutzerhandbuch muss an der Maschine aufbewahrt
werden. Zur Bestellung von Ersatzhandbchern wenden Sie
sich bitte an Ihren Magnum-Hndler.
El manual del operador debe guardarse en la mquina.
Puede solicitar un manual del operador de reemplazo a travs
de su distribuidor local de Magnum.
Ranger le manuel de lutilisateur avec lappareil. Un manuel
de rechange peut tre command auprs de votre distributeur
Magnum local.
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
Generator can automatically start

which can cause serious injury.
Disconnect battery before servicing.
Der Generator kann automatisch

anspringen und schwere Verletzungen
verursachen. Vor der Instandsetzung
die Batterieverbindungen lsen.
El generador puede arrancar

automticamente, lo que puede causar
graves lesiones. Desconecte la batera
antes de realizar el servicio tcnico.
BATTERY
DISCONNECT
NOTICE
La gnratrice peut dmarrer

automatiquement, ce qui peut entraner
des blessures graves. Dbrancher la
batterie avant de faire lentretien.
Turn off battery disconnect

to power down controller.
HINWEIS
DANGER
GEFAHR
AVISO
PELIGRO
DANGER
AVIS
Combustible Gas
Fuel Inlet
Natural gas Well gas
ON
Min. pressure: 10.0 PSI

Max. pressure: 20.0 PSI
OFF
NOTICE
HINWEIS
AVISO
AVIS
Close oil reservoir

supply valve before
transporting unit. If left
open, oil will overfill
the crankcase.
00813
36832 Rev. ORG
UNIT DECALS - CONTROL BOX, DISCONNECT BOX

NEUTRAL BONDED TO FRAME
NULLLEITER AM RAHMEN ANGESCHLOSSEN
NEUTRO CONECTADO AL BASTIDOR
POSITION NEUTRE LORSQUE FIX AU CADRE
NOTICE
Turn off battery disconnect
to power down controller.
DAILY MAINTENANCE CHECKS
HINWEIS
AVISO
AVIS
PERFORM THESE CRITICAL MAINTENANCE CHECKS

BEFORE OPERATING THE GENERATOR.
ENCLOSURE AND TRAILER CHECKS
1. Verify trailer is level and tires are blocked.
2. Check trailer tire pressure.
3. Verify radiator, exhaust and any enclosure vents are clear and
free of obstructions.
4. Inspect electrical output wiring and connections.
ENGINE CHECKS
1.
2.
3.
4.
5.
Check engine coolant level.

Check engine belts for cracks, wear, and damage.
Check engine cooling system hoses for leaks or damage.
Inspect engine air filter; empty dust ejector (if equipped).
Check engine cooling fan bearing for lubrication.
FUEL SYSTEM CHECKS

1. Check fuel pressure on separator gauge (15-20 psi).
2. Inspect all fuel hoses and fittings for leaks or damage.
3. Drain fuel/water separator into a suitable container; dispose of
Contaminated water according to regulations.
LUBRICATION SYSTEM CHECKS

1. Verify oil reservoir valve is open for operation (closed for transport).
2. After the engine has been stopped for a minimum of 10 minutes
the oil level will increase slightly in the sight glass from the operating
level. When the engine is operating the oil should be just below
half way on the sight glass.
VALVE
OPEN
VALVE
CLOSED
OIL LEVEL WITH

ENGINE RUNNING
FOR
TRANSPORT
OIL LEVEL
FOR
OPERATION
PN: 38111
Decal,
Maintenance Checks,
Magnum
L1 L2 L3
Read and understand the supplied operators manual before

operating this machine. Failure to do so increases the risk
of injury to yourself or others.
Vor dem Betrieb dieser Maschine muss das Bedienerhandbuch
gelesen und verstanden worden sein. Ein Unterlassen erhht das
eigene Verletzungsrisiko und das anderer.
Lea y asegrese de comprender el manual del operador
proporcionado antes de operar esta mquina. De lo contrario,
aumenta el riesgo de lesiones a usted y a otras personas.
Lire et comprendre le manuel de lutilisateur fourni avec
lappareil avant de lutiliser. Lomission de le faire augmente
le risque de blessure pour vous et pour les autres.
20A
120V
PN: 12142
Decal, Ground
00814
36832 Rev. ORG
DOORS, ROOF, REAR PANEL, AND FRONT HOOD TO UNIT
1
3
2
3
4
3
5
12
6
7
9
8
9
9
10
11
9
10
11
00815
36832 Rev. ORG
DOORS, ROOF, REAR PANEL, AND FRONT HOOD TO UNIT

Item
1
2
3
4
5
6
7
8
9
10
11
12
--
Part No.
Page 10
Page 18
60507
60452
Page 20
60505
60095
Page 14
24748B
60699
62221
Page 16
50187
36832 Rev. ORG
Qty
1
1
16
16
1
4
3
1
4
2
2
1
20 ft
Description
Assembly, front hood
Assembly, roof
Screw, .312-18 x 1.0 std hex, SS
Washer, .313 flat 1.125/1.0 bonded rubber, SS
Assembly, rear panel
Nut, .312-18 U-clip - long type
Nut, .312-18 sflg
Assembly, left door
Spacer, rod end
Washer, .500 flat 1.070/.080, SS
Nut, .500-13 nylock, G5
Assembly, control door
Seal, door, D-shaped .750
Notes
FRONT HOOD ASSEMBLY (1 OF 2)

1
2
3
1
2
2 1
81
10
81
4
1 2
11
12
4
81 4
13
34
35
33
14
32
15
31
4
30
29
4
17
10
19
18
20
16
28
27
2 1 21
26
23
2
24
25
10
22
00816
36832 Rev. ORG

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
--
Part No.
60507
60452
32723B
60505
32707W
36807
62086
60340
26288
60303
32706W
32309
35757
32823
32708W
32535W
60041
24676
32825
32717W
60268
30550W
32827
36804
36808
36809
36805
32826
60989
63272
30555B
32536W
32824
32716W
30549W
50197
Qty
82
80
1
62
1
1
2
12
1
8
1
1
1
1
1
1
4
1
1
1
4
1
1
1
1
1
1
1
2
2
1
1
1
1
1
8 ft
Description
Panel, exhaust grate
Panel, front hood - top
Foam, front hood - top
Nut, .312-18 U-clip - short type
Washer, .312 flat .875/.040, SS
Handle, front hood access
Panel, front hood
Foam, front hood - top
Foam, front hood - center
Foam, front hood - bottom
Panel, front hood - center
Panel, front right inside hood
Washer, M5 flat
Latch, paddle w/padlock handle
Foam, front hood - right
Panel, right front corner
Rivet, .188 dia x .126 to .250 grip, SS
Panel, right front side hood
Foam, front hood - left
Bolt, .500-13 x 3.125 rod end
Pin, clevis - .500 dia x 1.25
Weldment, front hood hinge
Panel, front left inside hood
Panel, left front corner
Panel, left front side hood
Weatherstripping - .06 x 1.0
--
50197
8 ft
--
50197
12 ft
--
50354
16 ft
Seal, rubber - bubble type, .750
----
50358
19350
36796
12 ft
3 ft
1
Seal, rubber - bubble type

Seal, door
Assembly, front hood
36832 Rev. ORG
Notes
Used on item 34 and

35
Used on item 20 and
22
Used on item 3
Used on item 22 and
33
Used on item 5
Used on item 11
11
1
2
1
2
9
7
21
22
17
2
20
3
10
11
9
13
17
12
10
11
12
18
17
14
19
4
5
1
2
1
8
9
9
13
15
16
14
9
16
15
00817
12
36832 Rev. ORG

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
---
Part No.
60507
60452
60061
60067
24441
60041
60062
30548B
60505
60267
15215
35107B
60095
24450B
30249
60426
60268
60654
49981B
60523
26287
30547B
32359
24450B
36832 Rev. ORG
Qty
14
14
2
4
1
8
2
1
14
2
2
2
2
2
2
4
10
2
1
3
1
1
1
2
Description
Nut, 10-32 nylock
Washer, #10 flat .435/.060, SS
Pulley, cable - .750 in
Washer, M5 flat
Screw, 10-32 x .750 pan phil, G2
Bracket, side sealing - right
Rivet, .125 dia x .191 to .270 grip, alum
Bumper, rubber
Bracket, hood stop
Nut, .312-18 sflg
Weldment, hood locater
Shoe, hood guide, molded
Screw, 8-18 x .750 sflg hex, G2, thread forming
Screw, .312-18 x 1.0 button hex, SS
Bracket, side sealing - left
Screw, .250-20 x .875 sflg hex
Latch, remote, right hand w/spring return
Bracket, top sealing - front
Cable, remote latch, 74 in
Weldment, hood locater
Notes
Attach to item 21
13
LEFT REAR DOOR ASSEMBLY
2
3
19
18
17
6
4
8
16
15
14
13
9
11
12
14
10
00818
36832 Rev. ORG
LEFT REAR DOOR ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
--
Part No.
35403
35402W
21122
60041
35404
36672ZC
36751W
22497
60268
63346
18459
20916Z
60048
18900ZC
35405
23344
21121
24540
60195
36752
36832 Rev. ORG
Qty
1
1
1
13
1
2
1
1
15
4
2
1
1
1
1
1
1
1
4
1
Description
Foam, duct - face
Duct, door
Foam, duct - left
Washer, M5 flat
Foam, door - top
Plate, hinge back, threaded
Panel, door
Latch, T-handle, left cw lock
Rivet, .188 x .126 to .250 grip, SS
Screw, .312-18 x 1.0 button socket cap, SS
Hinge, right - male
Bracket, prop rod
Pin, roll - .125 x .625
Rod, door prop
Foam, door - bottom
Foam, duct - lower
Foam, duct - right
Holder, manual - plastic
Rivet, .188 dia x .375 to .500 grip, large flange
Assembly, left rear door
Notes
15
CONTROL DOOR ASSEMBLY
6
7
3
6
7
8
9
10
16
00819
36832 Rev. ORG
CONTROL DOOR ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
--
Part No.
36825
21477
50192
36672ZC
36690W
18461
63346
62225
60268
22498
36810
36832 Rev. ORG
Qty
1
1
4.58 ft
2
1
2
4
1
8
1
1
Description
Foam, control panel door
Window, control door
Tape, .500 in. double sided, type VHB
Door, control
Hinge, left - male
Screw, .312-18 x 1.0, button socket cap, SS
Latch, door - stainless cable w/ball
Latch, T-handle, right ccw lock
Assembly, control door
Notes
17
ROOF ASSEMBLY
1
3
4
14
6
13
12
11
10
To Oil Level Controller
8
00820
18
36832 Rev. ORG
ROOF ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
--
Part No.
60268
35756B
12521
60507
60452
32822
34759
60505
36865W
40728
19279
60438
36819
36802W
36798
36832 Rev. ORG
Qty
8
1
1
6
6
1
1
6
1
1
1
1
1
1
1
Description
Flange, exhaust sleeve
Cap, oil reservoir w/vent, 3.5 in. dia, black w/lanyard
Foam, rear roof
Tank, oil - 16 gal
Pan, oil tank support
Fitting, strt - .500MNPT x .500 barb
Valve, ball .500NPTF
Fitting, nipple, pipe .500NPT x close
Insulation, ceramic roof
Panel, roof
Assembly, roof
Notes
19
REAR PANEL ASSEMBLY
1
2
6
3
4
00821
20
36832 Rev. ORG
REAR PANEL ASSEMBLY

Item
1
2
3
4
5
6
---
Part No.
60041
35824
36801W
36800W
60505
60268
50197
36799
36832 Rev. ORG
Qty
9
1
1
1
2
9
12 ft
1
Description
Washer, M5 flat
Foam, rear duct
Duct, rear panel
Panel, rear
Assembly, rear panel
Notes
Used on item 4
21
END AND SIDE PANELS TO UNIT
1
6
7
3
2
2
2
9
4
2
2
8
9 8
5
1
9
4
1
2
00822
22
36832 Rev. ORG
END AND SIDE PANELS TO UNIT

Item
1
2
3
4
5
6
7
8
9
----
Part No.
35410W
60095
60505
61091
35412
30401W
30402
60340
60507
50197
30403
35411
36832 Rev. ORG
Qty
3
33
13
14
3
2
2
9
9
2.58 ft
2
3
Description
Panel, side
Nut, .312-18 sflg
Screw, .312-18 x 1.0 sflg hex, G5
Foam, small panel - side
Panel, end
Foam, small panel - end
Washer, .312 flat .875/.040, SS
Assembly, end panel
Assembly, side panel
Notes
Used on item 1
Includes items 6-7
Includes items 1, 5
23
CORNER PANELS TO UNIT
4
5
00823
24
36832 Rev. ORG
CORNER PANELS TO UNIT

Item
1
2
3
4
5
Part No.
Page 28
Page 26
60095
60340
60507
36832 Rev. ORG
Qty
1
1
4
4
4
Description
Assembly, right rear corner
Assembly, left rear corner
Nut, .312-18 sflg
Washer, .312 flat .875/.040, SS
Notes
25
LEFT REAR CORNER ASSEMBLY
5
1
00824
26
36832 Rev. ORG
LEFT REAR CORNER ASSEMBLY

Item
1
2
3
4
5
6
7
--
Part No.
35856
35855
35840W
60505
36740W
60268
20795
36741
36832 Rev. ORG
Qty
1
1
1
2
1
4
1
1
Description
Foam, small duct - angle
Foam, small duct - face
Duct, rear side, canted
Panel, left rear
Foam, corner
Assembly, left rear corner
Notes
27
RIGHT REAR CORNER ASSEMBLY

1
2
3
17
18
6
5
9
16
15
5
10
11
6 5
5
12
14
12
12
13
00825
28
36832 Rev. ORG
RIGHT REAR CORNER ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
--
Part No.
65584
65580
65470
30645
60340
60303
60505
35857
36738W
60260
60268
60507
35364B
35367
36999B
60303
20677W
20798
60041
36739
36832 Rev. ORG
Qty
1
1
1
1
16
8
2
1
1
6
4
8
1
2
1
8
1
1
6
1
Description
Block, E-stop contactor - NO/NO
Block, E-stop contactor - NC
Switch, E-stop operator
Panel, E-stop
Washer, .312 flat .875/.040, SS
Foam, corner
Panel, right rear corner
Weldment, disconnect box mounting bracket
Bushing, 2 in. to 2.5 in. anti short
Bracket, disconnect box pivot
Duct, rear air
Foam, small duct
Washer, M5 flat
Assembly, right rear corner
Notes
29
CONTROL BOX TO UNIT
2
3
2
3
00826
30
36832 Rev. ORG
CONTROL BOX TO UNIT

Item
1
2
3
4
Part No.
Page 33
60507
60452
60095
36832 Rev. ORG
Qty
1
3
3
3
Description
Assembly, control box
Washer, .313 flat 1.125/1.0 bonded rubber
Nut, .312-18 sflg
Notes
31
CONTROL BOX ASSEMBLY (1 OF 3)
11
2
20
3
19
18
16
17
16
14
15
9
11
10
13
12
7
7
00827
32
36832 Rev. ORG

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
---
Part No.
36688B
61045
60270
60020
60293
62062
60244
35865
18992
35877
60398
35160
60725
65565
35297B
60062
68086
35830
35800
35154
19351
68052
36832 Rev. ORG
Qty
1
14
10
3
1
7
6
1
1
1
6
1
4
1
4
8
1
1
1
1
.83 ft
1
Description
Panel, lower control box
Nut, 10-32 sflg
Nut, 8-32 nylock, class 6
Nut, M8-1.25 sflg, G8.8
Washer, .312 external star
Washer, #8 external star, SS
Assembly, diode
Stud, ground - M8 x 1.25 x 100 mm
Rail, snap track, PCB holder, 6 in
Screw, 10-32 x .500 pan phil, SS
Board, relay, 12VDC
Screw, 8-32 x 2.5 pan slot, G2
Breaker, 200A
Spacer, .75 OD x .188 thk x .69 in. long
Block, terminal, 3-pole
Block, terminal, 1-pole
Grommet, rubber, 1.25 ID x .093 thk x 1.50 hole
Transformer, interface
Seal, U-channel
Harness, interface
Notes
Used on item 1
33
2
4
5
10
3
9
5
9
8
10
4
A
01143
34
36832 Rev. ORG

Item
1
2
3
4
5
6
7
8
9
10
Part No.
35864
19351
35295B
62234
60398
36853B
60479
60243
60144
36687B
OPTIONAL FEATURES
Battery Charger:
A
65326
-38375
-65285
-21259
-60648
-19163
-61045
-60364
36832 Rev. ORG
Qty
3
.5 ft
1
15
9
1
4
4
4
1
Description
Transformer, current, 150A, w/out bracket
Seal, U-channel
Panel, control box access panel
Insert, threaded #10-32 hex .020/.130 grip
Bracket, oil level controller
Washer, .250 flat 735/.060
Panel, control box cover
1
1
1
1
2
1
2
2
Charger, battery, 2A w/Edison plug

Cord, extension, 12GA, 6 ft, 5-15 NEMA
Receptacle, 120V/15A inlet (Edison 5-15R)
Decal, battery charger
Fitting, bushing - .500 OD x .375 ID
Nut, 10-32 sflg
Screw, 10-16 x .500 std hex, G2
Notes
35

1
2
5
7
9
20
11
10
13
12
19
11
18
12
15
16
17
14
13
15
16
17
00940
36
36832 Rev. ORG

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
---
Part No.
60396
35157
60061
34898
35796
35727
34897
34896
60405
35874
35759B
60036
60087
35418B
60243
60144
60024
35156
35874
35158
Qty
4
1
2
1
3
1
1
1
2
1
2
2
4
1
4
4
2
1
1
1
--
35161
19
20
---
60479
36134B
37563
60046
4
1
1
2
--
60290
------
68063
68064
32371
35866
60375
1
1
1
1
1
--
60038
--
36689
36832 Rev. ORG
Description
Notes
Screw, 10-32 x 1.25 pan phil, G2
Driver, AVR
Nut, 10-32 nylock
Breaker, DPE, 5.5A
Nut, M3-.500 nylock
Resistor, WW 75R 5%, 25W, quick connect
Fuse, 10A - red
Fuse, 15A - blue
Assembly, upper control box
Bracket, control box stabilize
Nut, M6-1.0 sflg, G8.8
Screw, M6-1.0 x 16 sflg hex, G8.8
Plate, control box mount
Washer, .250 flat .735/.060
Screw, M6-1.0 x 25 sflg hex, class 90
Controller, H-panel
Assembly, H-panel w/egov, w/o breaker, AVR12V Y18
Driver, Bosch
Component of item
18
Breaker, DPE, 4.5A
Component of item
18
Bracket, control box support
Board, relay, engine harness
Attaches engine harness
Nut, 6-32 nylock , SS
Attaches engine harness
Harness, CT extension L1
Harness, CT extension L2
Harness, remote E-stop
Harness, 390/520, Conbox, 12V
Clamp, tubing - .312 light duty
Backside, control
box cover
Nut, M5-.80 nylock, class 6
Backside, control
box cover
Assembly, control box
37
CUSTOMER DISCONNECT BOX ASSEMBLY
1
2
3
4
38
6
18
10
8
9
9
28
23
20
37
6
10
11
12
36
13
14
9
29
28
20
33
32 31
15
13
30 14
16
34
35
33
27
26
25
24
17
11
20
12
23
18
22
21
20
6
Included With
Disconnect Switch and Box
38
19
00828
36832 Rev. ORG
CUSTOMER DISCONNECT BOX ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
----
Part No.
60683
62118ZY
35366
36995
19384
60161
63206
21487
60452
60507
60252
35760
60303
60340
60095
63017
35718B
60281
60243
60277
35720
60518
60061
35365
35363B
35721
60654
60237
15627
39982
35786
14130
60046
65678
35710B
65872
35724
13390
19351
68071
35314
36832 Rev. ORG
Qty
1
1
1
1
1
12
1
1
11
4
7
12
5
5
2
4
1
6
2
7
1
2
6
1
1
1
1
5
4
1
2
1
6
1
1
1
1
2
1.31 ft
1
1
Description
Washer, .500 flat 1.750/.250
Washer, disconnect box pivot
Disconnect switch and box
Tether, cable nylon, 18 in. long
Nut, .250-20 sflg, G5
Nut, .500-13 flange nylock, G5
Transformer, 1.13:1, 1-phase - 500VA
Washer, #10 split lock
Screw, #10-32 x .375, thread forming
Washer, .312 flat .875/.040, SS
Nut, .312-18 sflg
Screw, .312 x 18 x .750 button hex, SS
Bracket, cam lock
Screw, .250-20 x .750 std hex, G5
Washer, .250 flat .735/.060
Panel, glastic panel
Screw, .250-20 x 1.50 std hex, G5, full thread
Nut, 10-32 nylock
Bushing. disconnect box pivot
Plate, disconnect box pivot
Panel, wire guide
Screw, .312-18 x 1.0 button hex, SS
Washer, #10 flat .495/.036
Clamp, tubing - .625
Electrical box, outlet, all weather
Hole, plug, electrical outlet box, .75NPT
Receptacle, 20A/120V GFI (5-20R)
Cover, receptacle, weather proof, 20A GFCI
Bracket, CB mount
Breaker, 20A/240V, 1-pole push button
Fitting, .75NPT conduit raceway, steel
Washer, 1/2 in. nylon
Seal, U-channel
Wire group, disconnect box
Assembly, disconnect box
Notes
Used on item 29
39
CAM LOCK ASSEMBLY OPTION
1
2
3
6
7
8
9
40
01205
36832 Rev. ORG
CAM LOCK ASSEMBLY OPTION

Item
1
2
3
4
--
5
6
--
7
--
8
--
9
--
Part No.
60829
60702
60699
66041
66794
35719
66040
66792
65553
66795
65552
66791
65551
66792
36832 Rev. ORG
Qty
5
5
5
1
1
5
1
1
1
1
1
1
1
1
Description
Nut, .500-13 jam, SS
Washer, ,500 split lock, SS
Washer, .500 flat 1.070/.080, SS
Connector, cam lock female, 400A, green
Cover, cam lock - green
Bus, lug
Connector, cam lock female, 400A, white
Cover, cam lock - white
Connector, cam lock female, 400A, blue
Cover, cam lock - blue
Connector, cam lock flange female, 400A, red
Cover, cam lock - red
Connector, cam lock flange female, 400A, black
Cover, cam lock - black
Notes
41
LIFT STRUCTURE TO SKID ASSEMBLY

1
5
6
10
5
7
8
9
11
12
13
9
14
9
14
00829
42
36832 Rev. ORG
LIFT STRUCTURE TO SKID ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
Page 44
60161
21489
60145
60698
60479
36854B
60388
60309
35992
61036
62225
60268
62221
36832 Rev. ORG
Qty
1
2
1
2
4
2
1
10
20
1
2
1
4
10
Description
Assembly, lift structure
Nut, .250-20 sflg, G5
Switch, battery disconnect, - 500A cont
Nut, .376-16 sflg, G5
Washer, .375 flat .875/.040, SS
Bracket, battery disconnect
Screw, .500-13 x 1.50 std hex, G5
Washer, .500 flat 1.060/.090
Cable, battery disconnect - 24 in. 2/0 black
Latch, door, stainless cable w/ball
Notes
43
LIFT STRUCTURE ASSEMBLY

8
11
10
9
1
2
3
4
2
2
16
4
12
24
7
6
5
16
13
24
2
18
17
15
14
16
23
20
22
15
16
21
14
20
19
17
18
00830
44
36832 Rev. ORG
LIFT STRUCTURE ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
60388
60309
36713B
62221
60095
26979ZY
24196
60507
60452
60276
24046
32676B
36753B
36672ZC
18462
63346
60698
61036
28524B
60145
36755
36756
28523B
18460
36832 Rev. ORG
Qty
6
12
1
6
2
1
1
2
2
1
1
1
1
4
2
8
8
4
2
4
1
1
1
2
Description
Screw, .500-13 x 1.5 std hex, G5
Washer, .500 flat 1.06/.090
Weldment, lift channel - right
Nut, .312-18 sflg
Pin, striker - 3.25
Washer, striker pin - internal thread
Washer, .500 split lock
Nut, striker .438-14, G8
Weldment, lift channel - top
Weldment, lift channel - left
Hinge, right - female
Screw, .312-18 x 1.0 security torx, SS
Washer, .375 flat .875/.040, SS
Bracket, hood guide, left/front
Nut, .375-16 sflg, G5
Foam, lift post - left
Foam, lift post - right
Bracket, hood guide, right/front
Hinge, left - female
Notes
45
AIR FILTER ASSEMBLY

1
2
3
4
5
25
6
7
24
To
Fuel
System
8
9
10
11
12
13
23
22
12
21
14
15
20
16
17
19
16
18
15
17
16
15
00831
46
36832 Rev. ORG
AIR FILTER ASSEMBLY

Item
1
2
3
--
4
5
6
7
8
--
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part No.
35765
35766
36766B
26722
18663
35867
35871
63341
35873
34742
35868
35869
35872
35883
35875
36856
35781
60011
35298B
60095
35382B
35383B
26466
60534
26465
35861
35742
36832 Rev. ORG
Qty
1
1
1
1
2
1
1
1
1
1
1
1
4
2
1
1
5
5
2
2
1
1
1
2
1
1
1
Description
Nut, .250-20 wing
Stud, .250-20 x 2.0 threaded stud
Weldment, air intake
Element, air filter
Clamp, hose - SAE 060 (3.31-4.25)
Gasket, air cleaner - 139.7 mm OD
Fitting, vacuum, .25-28 thread
Fitting, 45 - 1.25JIC x 1.0NPT
Mixer, 425 w/tamper-proof caps
Actuator, Bosch 60 governor
Gasket, carburetor mixer, 225 m
Adapter, fuel mixer
Screw, 12-25 x .750 in. pan head
Clamp, hose - SAE 044 (2.31-3.25)
Hose, 2.75 in. x 2.5 in. long
Hose, air intake
Washer, M2 split lock
Bracket, plug wire control
Nut, .312-18 sflg
Bracket, air cleaner - front
Bracket, air cleaner - rear
Clamp, air filter
Screw, .312-18 x 1.750 sflg hex, full thread
Filter, air cleaner
Fitting, strt barb, .625 hose, plastic
Grommet, rubber - .625 ID x .0625 thk x 1.125 OD
Notes
Included with item 8
47
EXHAUST SYSTEM ASSEMBLY

1
5
4
8
9
10
11
8
12
13
00832
48
36832 Rev. ORG
EXHAUST SYSTEM ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
--
Part No.
35308
35304
35717
60151
36787
35172
36788
35276
35716
35767
60517
36673
60145
37035
36832 Rev. ORG
Qty
1
1
1
8
1
1
1
2
2
1
4
1
4
1
Description
Cap, rain - 3.50
Weldment, exhaust outlet pipe
Clamp, accuseal, 3.5 in
Washer, .375 flat .810/.060
Weldment, pipe - right side
Sensor, O2
Weldment, pipe - left side
Gasket, exhaust 9.0L, G18
Clamp, accuseal, 2.5 in
Fitting, plug, .250NPT external square drive, galv
Screw, .375-16 x 1.0 sflg hex
Weldment, muffler
Nut, .376-16 sflg, G5
Kit, blankets
Notes
49
COOLING SYSTEM ASSEMBLY

1
2
3
37
2
4
36
32
35
7
33
12
31
32
12
30
10
34
29
11
28
12
27
16
24
14
15
16
14
18
19
14
18
17
20
20
25
13
21
22
23
20
To Skid
26
24
17
14
20
14
14
50
00833
36832 Rev. ORG
COOLING SYSTEM ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
----
Part No.
36763B
60507
60452
60701
60340
60616
18394
35749
35176
35794B
60095
60316
61014
60175
35863
62132
35373B
60365
50201
60161
60502
19279
60438
60451
35376B
35377B
35746B
26211B
60143
24952
19714
63192
50018
36852
36851
35771B
26656
50230
50358
35769
36832 Rev. ORG
Qty
1
14
8
6
6
8
1
1
1
1
6
4
1
17
1
3
2
2
1.10 ft
16
1
1
1
6
1
1
2
1
2
1
1
2
1.7 ft
1
1
1
1
10 ft
12 ft
1
Description
Weldment, bulkhead
Washer, .312 split lock, SS
Washer, .312 flat .875/.040, SS
Screw, .312-18 x .750 sflg hex, G5
Fitting, plug - .500NPT x internal hex
Fitting, bushing, .500MNPT x .375FNPT, brass
Probe, coolant level
Bracket, radiator bracket - right
Nut, .312-18 sflg
Clamp, hose - SAE 032 (1.56-2.50)
Fitting, 90 - .500MNPT x .625 barb, brass
Bracket, signal conditioner
Insert, threaded .250-20 splined .027-.165 grip
Radiator shroud
Clamp, hose - SAE 010 (.56-1.06)
Hose, .625, 200 psi, class A
Nut, .250-20 sflg, G5
Fitting, straight - .500MNPT x .625 barb, brass
Fitting, nipple, pipe - .500NPT x close
Screw, .375-16 x .625 flange hex
Weldment, fan guard - left
Weldment, fan guard - right
Coolant, overflow spacer
Bracket, overflow jug
Screw, .250-20 x 2.0 pan phil, G5, full thread
Jug, overflow - 2.5 qt
Cap, overflow jug
Clamp, crimping band - .464 in
Hose, fuel, .312 ID, 50 psi, SAE 30R7
Hose, radiator - lower
Hose, radiator - upper
Bracket, radiator bracket - left
Radiator
Weatherstripping - .188 x .500
Seal, rubber- bubble type, 1.0
Assembly, overflow jug 2.5 qt
Notes
Attaches to item 37
Used on item 1
Items 3, 27-33
51
OIL LEVEL CONTROLLER ASSEMBLY
To Oil Reservoir
2
3
13
2
2
To Engine
12
To Rear Oil Pan
4
11
10
5
14
4
7
9
8
01133
52
36832 Rev. ORG
OIL LEVEL CONTROLLER ASSEMBLY

Item
1
2
3
--
Part No.
60358
19453
50206
60649
Qty
4
4
2.4 ft
1
--
60616
--
60026
4
5
6
7
8
9
10
11
12
13
14
60365
37900
60502
61040
60139
60386
30930
34841
61223
50206
34866
2
1.2 ft
1
1
4
2
1
1
1
3.30 ft
1
36832 Rev. ORG
Description
Clamp, hose - SAE 006 (.37-.87)
Hose, fuel -.500 ID, 35 psi, SAE 30R7
Clamp, tubing -.750
Clamp, hose - SAE 010 (.56-1.06)

Hose, fuel - .625 ID, 35 psi, SAE 30R7
Fitting, strt - .500MNPT x .625 barb, brass
Fitting, 45 - .500MNPT x .500FNPT, brass
Screw, .375-16 x 1.50 std hex, G5
Washer, .375 flat .993/.064
Controller, oil level, Kenco
Hose, fuel -.500 ID, 35 psi, SAE 30R7
Assembly, oil controller
Notes
Secures item 3 to
engine block
Secures tubing
clamp
Secures tubing
clamp
Includes items 10,

14
53
FUEL SYSTEM ASSEMBLY

To Mixer
6
7
8
2
1
9
3
2
5
8
7
10
6
8
19
11
15
11
16
20
8
17
7
12
13
14
21
6
11
23
22
18
24
29
25
28
27
26
12 26
34
33
32
31
30
00837
54
36832 Rev. ORG
FUEL SYSTEM ASSEMBLY

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
34756
35750
35751
35752
35753
63343
63349
35381
35847
35885
63350
60095
60616
36867B
35884
34731
35052
61091
35846
63348
36370
63347
34757
36372B
60388
60416
60438
19279
61223
40229
30995
30996
35409
62221
36832 Rev. ORG
Qty
1
2
1
1
1
4
4
4
1
2 ft
3
12
4
1
1
1
1
8
1
1
1
1
1
1
4
8
1
1
1
1
1
1
1
4
Description
Gauge, pressure, 0-15 IN-WC, .250MNPT, SS
Fitting, tee - .125FNPT x FNPT x FNPT
Fitting, bushing - .375 OD x .125 ID
Fitting, 90 elbow, .375FNPT x .250FNPT
Fitting, 1.25JICF x 1.25NPTF
Fitting, 1.25NPTM x 1.25 barb
Clamp, hose, double pinch, 1.375-1.578
Hose, 30 in
Hose, vacuum, .15625 (5/32)
Fitting, 90 - 1.25JICM x 1.25NPTM
Nut, .312-18 sflg
Bracket, fuel assembly
Fitting, 90 - .187 x .125 barb
Solenoid, fuel shutoff - 24V
Assembly, fuel, natural gas
Screw, .312-18 x 1.0 sflg, G5
Hose, 28 in
Fitting, strt - 2.0MNPT x 1.25FNPT
Regulator, gas, B34SR
Fitting, nipple, pipe - 2.0NPT x 3.0
Gauge, pressure, 0-60 psi, .250MNPT, SS
Tank, gas/water separator, 0.70 cu. ft
Screw, .500-13 x 1.50 std hex, G5
Washer, .500 flat 1.375/.090
Valve, ball 2.0NPT - female
Fitting, nipple, pipe - 2.0NPT x close
Fitting, strt - 2.0NPT, union
Fitting, nipple, pipe - 2.0NPT x 8.0
Notes
55
ENGINE AND GENERATOR TO SKID

1
To Control Box Ground Stud

3
2
4
5
6
7
16
13
15
8
14
9
8
13
12
11
10
00834
56
36832 Rev. ORG
ENGINE AND GENERATOR TO SKID

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
61091
62059
19042
61100
22438
61107
Page 66
60018
62221
60095
35768
23815
60820
14682
60089
Page 58
36832 Rev. ORG
Qty
1
1
1
1
1
1
1
8
1
1
1
1
2
1
2
1
Description
Washer, .312 external star, SS
Strap, braided ground - 10 in
Strap, braided ground - 16 in
Assembly, generator
Screw, M10-1.50 x 20 sflg hex
Nut, .312-18 sflg
Cable, battery - 16 in. 2/0 red,1/2 in., 90 lug
Cable, battery - 32 in. 2/0 black, 1/2 in. lug
Bolt, J - .250-20 x 9.0
Bracket, battery hold down
Washer, .265 fender 1.25/.060
Assembly, engine
Notes
57
ENGINE ASSEMBLY (1 OF 2)
To Air Intake
1
To Fuel Mixer
2
3
25
24
7
23
8
9
10
11
To Skid
14
13
12
22
21
15
20
18
19
18
17
16
16
17
To Oil Level Controller
58
00835
36832 Rev. ORG
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
---
Part No.
35380
60385
35862
35885
60398
35870
35291B
60061
35414
35165
35882
34193
35178
35247
35167
15396
25931
60365
37900
60502
19279
60438
35236
35235
35859
68053
35162
Qty
1.5 ft
2
1
3 ft
2
1
1
2
1
1
1
1
1
1
1
2
2
2
1.6 ft
2
2
2
1
1
1
1
1
Description
Hose, cool, 0.625 ID, SAE 20R3
Clamp, hose - SAE 010 (.56-1.06)
Fitting, 90 barb .625 hose, plastic
Hose, vacuum, .15625 (5/32)
Valve, SOL
Bracket, air/fuel solenoid
Nut, 10-32 nylock
Plug wire separator kit
Sender, oil pressure
Bushing, reducer, hex (.25 - .125)
Magnetic pickup - 3/8 in
Filter, oil
Cap, oil fill
Alternator, engine, DC - Generac 9L
Fitting, strt - .375NPT x .625 barb
Clamp, hose - SAE 010 (.56-1.06)
Hose, fuel - .625 ID, 35 psi, SAE 30R7
Sender, temperature
Thermostat, 195
Engine, 9.0 L, G18
Harness, fuel valve
Harness, engine G9.0L
Notes
Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Magnum Power Products LLC with questions.
36832 Rev. ORG
59
19
1
18
17
16
2
3
4
5
12
14
13
11
To Oil Level
Controller
10
15
7 8
A
B
E
00939
60
36832 Rev. ORG
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
35207
35370
60166
60271
35789
35741
60027
60026
35801
34367
34841
Page 62
60151
60206
35744
35245
35166
35223
60020
OPTIONAL FEATURES
Clutched Fan:
A
36530
B
34715
C
30024
D
35305B
E
36900
F
36898B
Qty
1
1
4
4
4
1
4
4
4
1
1
2
6
6
6
1
1
2
2
1
4
1
1
1
1
Description
Belt, fan
Hub, fan spacer
Washer, M8 flat
Screw, .312-24 x 1.50, G8
Fan, 22 in. dia, 10 blade, pusher
Washer, M10 flat
Screw, M10-1.50 x 25 hex cap, 10.9
Fitting, plug - .375NPT hex flush mount, brass
Assembly, engine mount
Washer, .375 flat .810/.060
Assembly, dipstick
Starter, 5.7L/7.4L GM
Bolt, starter
Nut, M8-1.25 sflg, G8.8
Notes
Hub, fan clutch mount - 1.78 in. thk 30 mm

Screw, .312-24 x 1.25 socket cap, G8
Fan, engine - 20 in
Bracket, clutch stabilize
Clutch, fan
Bracket, tensioner
36832 Rev. ORG
61
ENGINE MOUNT ASSEMBLY
2
3
7
00836
62
36832 Rev. ORG
ENGINE MOUNT ASSEMBLY

Item
1
2
3
4
5
6
7
Part No.
36754B
62221
60416
10835B
18083
18085
61105
36832 Rev. ORG
Qty
1
1
1
1
1
1
1
Description
Weldment, engine mount
Washer, .500 flat 1.375/.090
Spacer, 2.0 OD x 0.53 ID x 0.75
Isolator, rubber - 570/380 lbs
Washer, .510 snub 2.0/.130
Notes
63
HOTSTART OPTION
2
1
3
4
4
5
2
2
7
7
8
00838
64
36832 Rev. ORG
HOTSTART OPTION
Item
1
2
3
4
5
6
7
8
9
--
Part No.
50201
60365
37857
25991
37856
50201
60479
25938
60144
38375
36832 Rev. ORG
Qty
1.92 ft
4
1
2
1
.46 ft
4
1
4
1
Description
Clamp, hose - SAE 010 (.56-1.06)
Fitting, strt - .375FNPT x .250MNPT, brass
Heater, coolant, 200-300 CI 120V, 1500W/12.5A
Cord, extension, 12 gauge, 6 ft, 5-15 Nema
Notes
65
GENERATOR ASSEMBLY
2
1
13
9
12
To Engine
3
4
9
To Engine
11
10
6
8
00839
66
36832 Rev. ORG
GENERATOR ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
---
Part No.
36760
35306B
62221
60416
10835B
18083
18085
61105
60055
60151
35715
60026
35307B
68102
36785
Qty
1
1
2
2
2
2
2
2
20
8
1
12
1
1
1
Description
Generator, Marathon, 362PSL1606 #3 - 10 in
Bracket, catalyst mount, generator
Washer, .500 flat 1.375/.090
Spacer, 2.0 OD x 0.53 ID x 0.75
Isolator, rubber - 570/380 lbs
Washer, .510 snub - 2.0/.130
Screw, .500-13 x 4.50 std hex, G8
Screw, M10-1.50 x 35 std hex, G10.9
Washer, .375 flat .810/.060
Spacer, flex plate
Bracket, catalyst mount, engine
Harness, PMG field connection
Assembly, generator
Notes
36832 Rev. ORG
67
SKID ASSEMBLY
1
18
5
4
17
2
3
16
14
11
15
13
4
5
12
2
3
10
00840
68
36832 Rev. ORG
SKID ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
36536B
60519
60521
60452
60507
36674B
60505
35754B
60240
61000
63289
60061
19041
22570
60398
19300
19168
15396
36832 Rev. ORG
Qty
1
4
4
9
9
1
9
4
4
1
8
2
2
2
2
2
2
2
Description
Weldment, skid
Washer, .625 flat 1.743/.108
Pan, containment
Spacer, skid
Nut, 10-32 nylock, G5
Fitting, plug, 2.0NPT square drive
Nut, .312-18 cage
Nut, 10-32 nylock
Clip, spring holder
Fitting, strt - .500MNPT x .375FNPT
Fitting, pipe - .375FNPT cap hex
Assembly, hose, radiator drain
Notes
69
TRAILER ASSEMBLY - SINGLE AXLE
29
32
30
3
12
11
10
13
C
9
4
14
8
11
3
7
10
D
6
8
23
8
1
34 33
8
33
27
28
23
30
15
26
32
17
28
31
30
29
16
26
25
24
18
22
21
17
20
19
E
H
G
H
00841
TRAILER ASSEMBLY - SINGLE AXLE

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
--
25
26
27
28
29
30
31
32
33
34
---
Part No.
22743B
60303
60340
23500B
30415B
60504
60785
66394
66703
10221
66701
10222
62161
66704
Page 74
19637
60503
30389
60096
60707
60706
23256
66702
11978
13050
23367
60376
60416
60309
60239
60193
19335B
60240
62221
40529
66770
43474
OPTIONAL FEATURES
Electric Brake:
A
19379B
B
19417
-65746
Adjustable Couplers:
C
19519
D
19518
Spare Tire Carrier:
E
61999
F
24534B
G
60817
H
60698
J
60792
36832 Rev. ORG
Qty
2
8
16
4
1
6
8
6
2
2
2
2
1
2
1
4
6
2
12
.67 ft
1
1
2
1
1
2
5
8
6
2
4
1
6
5
1
1
1
Description
Fender, single wheel
Washer, .312 flat .875/.040, SS
Bracket, fender extension
Weldment, trailer, single axle
Nut, .562-18 lock, G5
Grommet, sealed beam light, rubber 2.0 in
Light, clearance, 2.0 in., no grommet - red LED
Grommet, rear light, rubber 4.5 in
Light, rear tail/turn, round, no grommet - LED
Plug, rear light, 3-wire w/grommet
Plug, hole, 2.25 dia
Light, utility, 2.0 in., no grommet - clear LED
Assembly, axle
Plate, shackle bracket, 3.125 in
Screw, shackle - .562-18 x 3.0 std hex, G5
Wheel, ST225/75R15, 2800 lb
Nut, .500-20 lug, G5
Chain, sash - #8, SS
Ring, split-1.0, SS
Pin, jack - 2000 lb, tube mounted
Light, clearance, 2.0 in., no grommet - amber LED
Jack, side wind - 2000 lb, tube mounted
Assembly, jack, side wind - 2000 lb, tube mounted
Chain, safety - 7800 lbs rated
Screw, .500-13 x 4.50 std hex, G5
Washer, .500 flat 1.375/.090
Washer, .500 flat 1.060/.090
Washer, M16 flag
Coupler, lunette ring - 3.0 ID adjustable, 2000 lb
Actuator, hyd surge brake - adjustable, 7500 lb
Harness, trailer
Harness, wire, 2 ft, 4 con, 18 GA
1
1
1
Weldment, hitch electric - 4 position adjustable

Breakaway kit
Harness, electric brake
1
1
Coupler, 2.31 in. ball

1
1
2
3
3

Weldment, spare tire carrier
Washer, .375 flat .875/.040, SS
Nut, .375-16 nylock, SS
Notes
For turn/tail lights
Items 20 - 22, 24
71
TRAILER ASSEMBLY - TANDEM AXLE
32
29
30
3
14
10
11 12
13
15
16
9
11
5
D
13
12
11
10
17
18
11
33
34
11
33
32
30
3
27
28
31
18
28
30
27
20
21
26
29
19
25
22
4
F
E
23
H
H
4
24
J
00842
72
36832 Rev. ORG
TRAILER ASSEMBLY - TANDEM AXLE

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
--
26
27
28
29
30
31
32
33
34
--
Part No.
23141B
60303
60416
60503
19637
30456B
60504
61103
23500B
66703
66394
10221
66701
62161
10222
66704
40545
66702
23256
60706
60707
Page 74
15540
60096
11978
13050
23367
60376
60309
60239
60193
19335B
60240
62221
40529
66770
OPTIONAL FEATURES
Electric Brake:
A
19379B
B
19417
-65749
Adjustable Couplers:
C
19519
D
19518
Spare Tire Carrier:
E
61999
F
24711B
G
60817
H
60698
J
60792
36832 Rev. ORG
Qty
2
8
16
14
8
1
14
8
4
2
6
2
2
1
2
2
2
2
1
1
.67 ft
2
4
20
1
1
2
5
6
2
4
1
2
5
1
1
Description
Weldment, fender
Washer, .312 flat .875/.040, SS
Screw, shackle - .562-18 x 3.0 std hex, G5
Plate, shackle bracket - 3.125 in
Weldment, trailer frame
Nut, .562-18 lock, G5
Screw, .500-13 x 1.75 sflg hex
Bracket, fender extension
Light, clearance, 2.0 in., no grommet - red LED
Grommet, sealed beam light, rubber 2.0 in
Grommet, rear light, rubber 4.5 in
Light, rear tail/turn, round, no grommet - LED
Plug, hole, 2.25 dia
Plug, rear light, 3-wire w/grommet
Light, utility, 2.0 in., no grommet - clear LED
Equalizer, tandem axle, 5.625 centers
Light, clearance, 2.0 in., no grommet - amber LED
Pin, jack - 2000 lb, tube mounted
Ring split, 1.0, SS
Chain, sash - #8, SS
Assembly, axle
Wheel, ST205/75R15, 1598 lb
Nut, .500-20 lug, G5
Jack, side wind - 2000 lb, tube mounted
Assembly, jack, side wind - 2000 lb, tube mounted
Chain, safety, 7800 lbs rated
Screw, .500-13 x 4.50 std hex, G5
Washer, .500 flat 1.060/.090
Washer, M16 flat
Coupler, lunette ring - 3.0 ID adjustable, 2000 lb
Nut, .500 flat 1.375/.090
Actuator, hyd surge brake - adjustable, 7500 lb
Harness, trailer
1
1
1
Weldment, hitch electric - 4 position adjustable

Breakaway kit
Harness, electric brake - tandem
1
1

1
1
2
3
3

Weldment, spare tire carrier
Washer, .375 flat .875/.040, SS
Nut, .375-16 nylock, SS
Notes
For turn/tail lights
Items 19 - 21, 25
73
AXLE ASSEMBLY
1
2
3
4
5
9
6
10
11
13
12
74
00042
36832 Rev. ORG
AXLE ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
11254
23170
26585
40958
26571
26572
26576
26575
60963
40875
27137
30421
11203
40874
Qty
2
2
2
2
1
1
2
2
10
4
2
1
8
2
OPTIONAL FEATURES
Single Axle - Electric Brake:
-33063
1
Tandem Axle:
-33061
1
-33062
1
36832 Rev. ORG
Description
Plug, grease cap, zerk
Cap, grease
Bearing, outer hub
Hub/brake drum, 3500 lb
Surge brake assembly, LH
Surge brake assembly, RH
Bearing, inner hub
Seal, inner grease, 2.125 in
Stud, wheel, .500-20, 5000 lb
U-bolt, axle
Spring, 6000 lb axle
Axle, 6000 lb surge
Nut, axle (U-bolt), 2200 lb
Tie plate, axle
Notes
Axle, 6000 lb electric

Axle, 3500 lb surge
Axle, 3500 lb electric
75
TRAILER BRAKE LINES - SINGLE AXLE
4
5
14
15
13
6
12
9
11
4
10
6
8
7
6
7
8
9
7
8
6
00923
76
36832 Rev. ORG
TRAILER BRAKE LINES - SINGLE AXLE

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
23250
40495
19252
18821
40493
61155
16143
60237
15626
60053
60698
60353
40817
22339
61010
36832 Rev. ORG
Qty
1
1
1
1
1
17
11
11
5
1
1
1
1
1
1
Description
Hose, brake - .188 x 94.0 male/male
Line, brake - .188 x 20.0
Fitting, strt - .188 brake line T-w/bracket
Clamp, muffler - 3.0
Rivet, .188 dia x .438 to .750 grip
Washer, #10 flat .495/.036
Clamp, tubing - .375, light duty
Washer, .375 flat .875/.040, SS
Screw, .375-16 x 1.0 flg hex, G2, self tapping
Fitting, strt - .188 brake line coupler
Clamp, tubing - .375 heavy duty
Notes
77
TRAILER BRAKE LINES - TANDEM AXLE
3
4
3
2
1
5
4
7
10
16
15
13
7
14
12
10
11
5
7
7
9
8
7
8
9
10
9
8
7
9
00924
78
36832 Rev. ORG
TRAILER BRAKE LINES - TANDEM AXLE

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
23250
19252
40495
40817
18821
40493
61155
16143
60237
15626
60053
60698
60353
40818
22339
61010
36832 Rev. ORG
Qty
1
3
2
2
2
2
20
13
16
7
1
1
1
1
1
1
Description
Fitting, strt - .188 brake line T-w/bracket
Clamp, muffler - 3.0 heavy duty
Rivet, .188 dia x .438 to .750 grip
Washer, #10 flat .495/.036
Clamp, tubing - .375 light duty
Washer, .375 flat .875/.040, SS
Screw, .375-16 x 1.0 flg hex, G2
Fitting, strt - .188 brake line coupler
Clamp, tubing - .375 heavy duty, .375 bolt
Notes
79
RECOMMENDED SPARE PARTS LIST

ENGINE
Actuator, Bosch 60 governor ............................................................................ 34742
Alternator, engine, DC - Generac 9 Liter .......................................................... 35167
Belt, serpentine - 46.48 in................................................................................. 35207
Filter, air cleaner ............................................................................................... 26465
Fan, 22 in. dia, 10 blade, pusher ...................................................................... 35741
Filter, oil ............................................................................................................ 35178
Hose, radiator - lower ....................................................................................... 36852
Hose, radiator - upper....................................................................................... 36851
Kit, blankets ...................................................................................................... 37035
Magnetic pickup - 3/8 in.................................................................................... 34913
Muffler............................................................................................................... 36673
Oil level controller, Kenco ................................................................................. 30930
Probe, coolant level .......................................................................................... 35176
Sensor, O2 ........................................................................................................ 35172
Starter, 5.7L/7.4L GM ....................................................................................... 35166
Starter bolt ........................................................................................................ 35223
Solenoid, fuel shutoff - 24V............................................................................... 34731
Thermostat, 195 .............................................................................................. 35235
Temperature sender.......................................................................................... 35236
ELECTRICAL
Board, relay - 12VDC ....................................................................................... 35160
Board, relay - engine harness .......................................................................... 37563
Breaker, 20A/240V, 1 pole push button, 90 left ............................................... 65872
Breaker, 200A, FG3200S18 ............................................................................. 65565
Breaker, DPE, 4.5A .......................................................................................... 35161
Controller, H-Panel, programmed ..................................................................... 35156
Diode assembly ................................................................................................ 35865
Diode, bridge .................................................................................................... 35159
Driver, AVR ....................................................................................................... 35157
Driver, Bosch .................................................................................................... 35158
Fuse, 10A, blade type....................................................................................... 65211-10
Fuse, 15A, blade type....................................................................................... 65211-15
Receptacle, 20A/120V GFI ............................................................................... 14130
Switch, E-stop operator .................................................................................... 65470
Transformer, current - 150A (no bracket) ......................................................... 35864
Transformer, interface....................................................................................... 35154
TRAILER
Chain, safety - 7800 lb rated ............................................................................ 23367
Grommet, sealed beam light ............................................................................ 66394
Grommet, rear light........................................................................................... 10221
Jack assembly, 2000 lb side wind..................................................................... 13050
Light, clearance, 2.0 in. - amber LED (no grommet) ........................................ 66702
Light, clearance, 2.0 in. - red LED (no grommet) ............................................. 66703
Light, rear tail/turn, round 4 in. LED (no grommet) ........................................... 66701
80
36832 Rev. ORG

Magnum Manual Mgg100m Parts

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DIESEL GENERATOR

MAGNUM POWER PRODUCTS LLC

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Parts Manual Instructions

COLD INF. PRESS./

RENSEIGNEMENTS SUR LES

TIRE AND LOADING INFORMATION

GONF A FROID - KPA(PSI/LPC) SGL / DUAL

The weight of cargo should never exceed 0000KG (0000LBS)

Manufactured by Magnum Power Products, LLC.,

Located on control panel

36832 Rev. ORG

MGG100M Parts Manual

MGG100M Parts Manual

36832 Rev. ORG

36832 Rev. ORG

MGG100M Parts Manual

UNIT DECALS - EXTERIOR

ENGINE OIL DRAIN

MGG100M Parts Manual

36832 Rev. ORG

UNIT DECALS - LEFT SIDE INTERIOR

Engine Oil Reservoir Tank

Fuel/Water Separator Drain

36832 Rev. ORG

MGG100M Parts Manual

UNIT DECALS - RIGHT SIDE INTERIOR

Operators manual must be stored on machine. Replacement

Generator can automatically start

Der Generator kann automatisch

El generador puede arrancar

La gnratrice peut dmarrer

Turn off battery disconnect

Min. pressure: 10.0 PSI

Close oil reservoir

MGG100M Parts Manual

36832 Rev. ORG

UNIT DECALS - CONTROL BOX, DISCONNECT BOX

DAILY MAINTENANCE CHECKS

PERFORM THESE CRITICAL MAINTENANCE CHECKS

Check engine coolant level.

FUEL SYSTEM CHECKS

LUBRICATION SYSTEM CHECKS

OIL LEVEL WITH

Read and understand the supplied operators manual before

36832 Rev. ORG

MGG100M Parts Manual

DOORS, ROOF, REAR PANEL, AND FRONT HOOD TO UNIT

MGG100M Parts Manual

36832 Rev. ORG

DOORS, ROOF, REAR PANEL, AND FRONT HOOD TO UNIT

36832 Rev. ORG

MGG100M Parts Manual

FRONT HOOD ASSEMBLY (1 OF 2)