Service Parts

Engine

Engine Model:
General Motors 5.0/5.7 L Powertrain
EPA Certified Engines
Generator Models:

48/60RCL
48RCLA
50/60REZG(B)
50/60ERES(B)
80REZGB/D
80RZGD
80ERESB/D
100REZGB/D
100RZGD
100ERESB/D

TP-6731 7/16d
 Table of Contents
Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Number System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Model Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1--1: Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1--1: Dress Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1--2: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1--3: Fan Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1--4: Lifting Eye, Idler, Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1--5: Flywheel Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1--6: Flywheel/Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1--7: Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1--8: Exhaust Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1--9: Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1--10: High Voltage Switch (HVS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1--11: Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1--12: Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1--13.1: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1--13.2: Fuel System, EPR/Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1--13.3: Fuel System, Throttle Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1--14: Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1--15: Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1--18: Oil Filter/Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1--19: Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1--20.1: Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1--20.2: Turbocharger Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1--21: Freeze Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1--22: Water Pump Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2--1: Engine Block/Lower End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2--2: Engine Head Upper End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
 Introduction
This manual lists service replacement parts for General Illustrations
Motors 5.0L and 5.7L engines. Illustrations (or exploded-view drawings) best
Information in this publication represents data available representing the widest range of variations accompany
at the time of print. Kohler Co. reserves the right to most groups in this manual. Illustrations do not depict all
change this publication and the products represented details and may not show all parts. Do not substitute
without notice and without any obligation or liability illustrations for assembly or disassembly.
whatsoever. How to Find Part Numbers
This manual includes the following main sections: Use the following steps to locate a service replacement
Table of Contents. Lists the sections of the manual. part.
Introduction (and other information sections). 1. Locate the nameplate to identify the model
Contains introductory material about part numbers, number.
illustrations, and hardware. 2. Turn to the Model Index. The first column
identifies the groups of parts that make up the
Index. Lists the engine models and groups. engine. The headings identify the models.
Group Parts Lists. List the part numbers of parts in the 3. Find the group variation number at the
groups. intersection of the group row and the model
column. Note the variation number.
Numbering System Significance 4. Page forward to locate the group and variation
This manual uses the following numbering systems: identified above or find the appropriate page in the
Table of Contents.
Model. The product identification number located on
the nameplate. Engines break down into groups. 5. Find the part on the illustration and note the item
number of the part or find the part description in
Group Number. A unique number representing a parts the parts list.
group needed to assemble a generator set function. For
example, Group 1--2 is the Starter group.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.

TP-6731 7/16 3
 Model Index
Variation
Model
50REZG(B) 60REZG(B) 48RCLA/
Group Description 48RCL 50ERES(B) 60ERES(B) 60RCL
1--1: Dipstick 38050057 38050057 38050057 38050057
1--2: Starter 38050322 38050322 38050322 38050322
1--3: Fan Spacer -- 38040622 38040622 --
1--4: Lifting Eye, Idler, Belt 38050356 38050332 38050332 38050356
1--5: Flywheel Adapter 38030121 38030121 38030121 38030121
1--6: Flywheel/Housing 38030247 38030247 38030262 38030262
1--7: Exhaust Manifold 38050801 38050801 38050801 38050801
1--8: Exhaust Pipe -- 38050809 38050809 --
1--9: Thermostat 38050634 38050634 38050634 38050634
1--10: High Voltage Switch (HVS) Coil & Distributor 38050326 38050326 38050326 38050326
1--11: Electrical 38050325 38050325 38050325 38050325
1--12: Ignition System 38050327 38050327 38050327 38050327
1--13.1: Fuel System 38050441 38050441 38050441 38050441
1--13.2: Fuel System, EPR/Mixer 38050445 38050445 38050445 38050445
1--13.3: Fuel System, Throttle Body 38050449 38050449 38050449 38050449
1--14: Crank Damper/Pulley Assembly 38051406 38051406 38051406 38051406
1--15: Alternator 38050308 38050308 38050308 38050308
1--18: Oil Filter 38050060 38050060 38050060 38050060
1--19: Intake Manifold 38050812 38050812 38050812 38050812
1--22: Water Pump Hardware 38900649 38900649 38900649 38900649
2--1: Engine Block/Lower End 5.0 L 5.0 L 5.7 L 5.7 L
2--2: Engine Head/Upper End 5.0 L 5.0 L 5.7 L 5.7 L

Variation
Model
80REZGB/D 100REZGB/D
80ERESB/D 100ERESB/D
Group Description 80RZGD 100RZGD
1--1: Dress Kit 38050040 38050040
1--2: Starter 38050328 38050328
1--3: Fan Spacer 38050647 38050647
1--4: Lifting Eye, Idler, Belt 38051414 38051414
1--5: Flywheel Adapter 38030121 38030121
1--6: Flywheel/Housing 38030262 38030262
1--7: Exhaust Manifold 38050833 38050833
1--8: Exhaust Pipe 38050834 38050834
1--9: Thermostat 38050634 38050634
1--10: High Voltage Switch (HVS) Coil & Distributor 38050326 38050326
1--11: Electrical 38050337 38050337
1--12: Ignition System 38050329 38050329
1--13.1: Fuel System 38050442 38050442
1--13.2: Fuel System, EPR/Mixer 38050445 38050445
1--15: Alternator 38050308 38050308
1--18.1: Oil Filter 38050064 38050064
1--18.1: Oil Cooler Hardware 38050066 38050066
1--19: Intake Manifold 38050843 38050843
1--20.1: Turbocharger 38050835 38050835
1--20.2: Turbocharger Hardware 38050849 --
1--21: Freeze Plug 38050850 38050850
1--22: Water Pump Hardware 38900649 38900649
1--23: Charge Air Cooler Tubing -- 1
2--1: Engine Block/Lower End 5.7 L 5.7 L
2--2: Engine Head/Upper End 5.7 L 5.7 L

4 TP-6731 7/16
 1--1: Dipstick
Variation: 38050057

3
4 5

Items not shown: 6, 7

38050057

Item Part No. Description Qty.

1 GM75142 Dipstick 1
2 GM75147 Tube, Dipstick 1
3 GM16182 Spacer, mount, 8 mm 1
4 GM75221 Clamp, Dipstick 1
5 # Bolt, 1/4-20 x 2 Hx Hd Grade 5 1
6 GM28960 Washer, flat SAE 1
7 GM24188 Washer, lock 1/4 in. 1

TP-6731 7/16 5
 1--1: Dress Kit
Variation: 38050040

7 To Mixer
6

5
6
4 To Mixer
Adapter
5

12 11
1

10
3
2
9
8

Items not shown: 13, 14, 15

38050040

Item Part No. Description Qty. Item Part No. Description Qty.

1 GM85012 Tube, Dipstick 1 9 GM69492 Tube, 0.625 ID x 3 in. 3

2 GM75142 Dipstick 1 10 GM16157 Elbow, PCV system 5/8” 45 deg. 1
3 GM75221 Clamp, Dipstick 1 11 GM75131 Clamp, Hose 7/8”Od 2
4 GM16159 Valve, PCV 1 12 GM16143 Grommet, PCV valve 2
5 GM16158 Hose, PCV, 3/8” (37 in.) 1 13 GM85028 O--ring, Dash 108 Buna--N 1
6 GM69488 Clamp, hose 3/8 (spring type) 4 14 GM85035 Spacer, 13/32 ID x3/4 OD 1
7 GM75148 Ftg, 1/8NPT X 3/8Hs 45 Deg. 1 15 GM72314 Plug, pipe 3/8 in. int. Manifold 1
8 GM69490 Adapter, barb 5/8 to 3/8 nylon 1

6 TP-6731 7/16
 1--2: Starter
Variation: 38050322

38050322

Item Part No. Description Qty.

1 GM93490 Starter 1
2 GM16190 Bolt, starter 2

TP-6731 7/16 7
 1--2: Starter
Variation: 38050328

Items not shown: 4

38050328

Item Part No. Description Qty.

1 GM93490 Starter 1
2 GM16190 Bolt, starter, 4” 2
3 GM85030 Shield, Starter 1
4 GM25977 Nut, 10--24 2

8 TP-6731 7/16
 1--3: Fan Spacer
Variation: 38040622

38040622

Item Part No. Description Qty.

1 GM51969 Spacer, fan 1

2 GM51970 Bolt, Fan 4

Variation: 38050647

38050647

Item Part No. Description Qty.

1 GM85016 Spacer, fan 1

2 GM85048 Bolt, M8--1.25 x 55 Socket Head 4

TP-6731 7/16 9
 1--4: Lifting Eye, Idler, Belt
Variation: 38050332

4 5

3
2

1 Items not shown: 8

6
7
38050332

Item Part No. Description Qty.

1 # Bolt, 3/8-16 x 1 1/2 HxHd Gr 5 3

2 GM69516 Washer, 3/8 4
3 GM24190 Washer, flat 3/8 SAE 4
4 GM16172 Bracket, exhaust/lifting eye 1
5 GM16173 Spacer, .75 OD x .38 ID x .50 3
6 GM16132 Belt, fan standard 1
7 GM16123 Bracket, pulley 1
8 GM25974 Nut, 3/8-16 1

10 TP-6731 7/16
 1--4: Lifting Eye, Idler, Belt
Variation: 38050356

2
5 6
4

38050356

Item Part No. Description Qty.

2 GM85017 Belt, Alt 1

1 GM85013 Lifting Eye, Rear 1
3 # Bolt 1
4 GM69516 Washer, 3/8 1
5 GM24190 Washer, Flat 3/8 SAE 1
6 GM16225 Washer, Flat 3/8” (Hardened) 1

TP-6731 7/16 11
 1--4: Lifting Eye, Idler, Belt
Variation: 38051414

6
1

5
4
3
2

Items not shown: 8, 9, 10, 11, 12

38051414

Item Part No. Description Qty.

1 GM85032 Belt, Alt G--Rib .813” x 73.25” 1

2 # Bolt, 7/16--20 x 2 1/2 Grade 8 1
3 GM16130 Washer, Crank Shaft Pulley 3
4 # Bolt, 3/8--24 x 1 SktHd Grade 5 1
5 GM16131 Pulley, CrnkSft/FAN 1
6 GM85018 Pulley, Water Pump w/o Lip 1
7 GM16123 Bracket, Pulley 1
8 GM25974 Nut, 3/8--16 Flange Serrated 1
9 # Bolt, 3/8--16 x 4 1/2 HxHd Gr 5 2
10 GM69516 Washer, Lock 3/8 2
11 GM24190 Washer, Flat 3/8 SAE 2
12 # Washer, Lock 7/16 External 1

12 TP-6731 7/16
 1--5: Flywheel Adapter
Variation: 38030121

38030121

Item Part No. Description Qty.

1 GM75115 Adapter 1
2 # Bolt, 3/8-16 x 2 Skt Hd Gr8 4

TP-6731 7/16 13
 1--6: Flywheel/Housing
Variation: 38030247

4
3

Items not shown: 5

38030247

Item Part No. Description Qty.

1 GM75116 Housing, SAE3 1

2 GM75114 Plate, Cover F/W 1
3 GM75196 Bolt, 3/8-16 x 1 1/4 SktHd Gr5 6
4 GM16189 Plate, starter 1
5 # Bolt, 1/4-20x1/2 Flange Hd Ser 8

14 TP-6731 7/16
 1--6: Flywheel/Housing
Variation: 38030262

4
3

Items not shown: 5

38030262

Item Part No. Description Qty.

1 GM75116 Housing, SAE3 1

2 GM75114 Plate, Cover F/W 1
3 GM75196 Bolt, 3/8-16 x 1 1/4 SktHd Gr5 6
4 GM16189 Plate, starter 1
5 # Bolt, 1/4-20x1/2 Flange Hd Ser 8

TP-6731 7/16 15
 1--7: Exhaust Manifold
Variation: 38050801

5
4

2
3

38050801

Item Part No. Description Qty.

1 GM16199 Gasket, manifold exhaust 2

2 GM16216 Manifold, exhaust left side 2
3 GM16218 Shield, heat 4
4 # Bolt, 3/8-16 X 2 1/4 HxHd Gr 5 12
5 GM16225 Washer, flat 3/8” (hardened) 12

16 TP-6731 7/16
 1--7: Exhaust Manifold
Variation: 38050833

1
2
2

3
4

38050833

Item Part No. Description Qty.

1 GM85047 Manifold, Exhaust 2

2 GM85034 Gasket Set, Exh Manifold 2
3 GM16225 Washer, flat 3/8” (hardened) 12
4 # Bolt, 3/8-16 x 2 1/2 HxHd Gr 5 7
4 # Bolt, 3/8-16 x 3 1/4 HxHd Gr.5 5

TP-6731 7/16 17
 1--8: Exhaust Pipe
Variation: 38050809

3
2

38050809

Item Part No. Description Qty.

1 GM16145 Clamp, muffler 3” 1

2 GM16214 Pipe, Y w/heat shield 1
3 # Bolt, 3/8-16 x 1 3/4 HxHd Gr5 6

18 TP-6731 7/16
 1--8: Exhaust Pipe
Variation: 38050834

2
1

9 3

10 4
11
5

6
7

Items not shown: 12, 13, 14, 15

8

38050834

Item Part No. Description Qty.

1 GM85039 Bracket, Turbo Mounting 1

2 # Bolt, 3/8-16 x 1 3/4 HxHd Gr5 2
3 GM85037 Pipe, Exhaust Right Side 1
4 GM85042 Pipe, JP Series ”Y” 1
5 GM16224 Bolt, 3/8-16 x 2 hex head gr. 5 6
6 GM69514 Washer, 3/8 flat 2
7 GM25974 Nut, 3/8-16 8
8 GM85036 Pipe, Exhaust Left Side 1
9 GM85033 Gasket, Exhaust 4
10 GM16173 Spacer, .75 OD x .38 ID x .50 3
11 # Bolt, 3/8-16 x 1 1/2 HxHd Gr 5 6
12 GM85015 Clamp, Muffler 2” 2
13 GM85038 Shield, Heat Turbo 1
14 # Washer,Flat 3/8 Hardened Grl9 12
15 # Bolt, 3/8-16 X 1 1/2 Flange Hd 3

TP-6731 7/16 19
 1--9: Thermostat
Variation:38050634

Items not shown: 5

4

38050634

Item Part No. Description Qty.

1 # Bolt, 3/8-16x1 Flange Hd Ser 2

2 GM16120 Cover, thermostat 1
3 GM79585-S Thermostat, Service Kit
(includes gasket) 1
4 GM16536 Gasket, thermostat hsg 1
5 GM75210 Cap, Waterpump 1

20 TP-6731 7/16
 1--10: High Voltage Switch (HVS)
Variation: 38050326

10

6
7

2
8
3 4

Items not shown: 9

38050326

Item Part No. Description Qty.

1 GM75155 Distributor HVS 1

(includes item 10)
2 GM16191 Clamp, distributor 1
3 GM75161 Yoke 1
4 GM16193 Bolt, distributor 1
5 GM75164 Coil, Ignition 1
6 # Bolt, 5/16-18 x 1 Skt Hd 2
6 GM69517 Bolt, 5/16-18 x 3/4 skt hd, gr. 5 1
7 GM61733 Washer 3
8 GM75170 Bracket, Ignition 1
9 GM75195 Washer, Flat 5/16 SAE 1
10 GM90538 Camshaft Position Sensor 1
(part of item 1)

TP-6731 7/16 21
 1--11: Electrical
Variation: 38050325

1
2

6 4
7
5
8
Items not shown: 9, 10, 11, 12, 13

38050325

Item Part No. Description Qty.

1 GM72303 Sender, oil pressure 1

2 GM75220 Oil Pressure Fitting 1
3 GM72292 Sensor, O2 1
4 GM39601 Sensor, coolant 1
5 GM24341 Fitting 1
6 GM75172 Bracket, Fuse Block 1
7 GM29604 Isolator, relay box 2
8 GM75139 Harness,Stat., IEPR 1
9 GM75103 Nut, Flange 1/4-20 Serrated 2
10 # Washer, Star 3/8 1
11 # Bolt, 3/8-16x3/4 Flange Hd Ser 1
12 # Bolt, 1/4-20x1/2 Flange Hd Ser 2
13 # Bolt, 1/4-20x3/8 Flange Hd Ser 2

22 TP-6731 7/16
 1--11: Electrical
Variation: 38050337

8
7
3
1

Items not shown: 9, 10,

11, 12, 13, 14

38050337

Item Part No. Description Qty.

1 GM75172 Bracket, Fuse Block 1

2 GM75139 Harness, Stationary, iEPR 1
3 GM29604 Isolator, relay box 2
4 GM39601 Sensor, coolant 1
5 GM24341 Fitting 1
6 GM72303 Sender, oil pressure 1
7 GM72292 Sensor, O2 2
(Non-EPA engine uses qty. 1)
8 GM85050 Fitting, Oil Pressure 1
9 GM75103 Nut, Flange 1/4-20 Serrated 2
10 # Clamp,Insltd 1
11 # Washer, Star 3/8 1
12 # Bolt, 3/8-16x3/4 Flange Hd Ser 2
13 # Bolt, 1/4-20x1/2 Flange Hd Ser 2
14 # Bolt, 1/4-20x3/8 Flange Hd Ser 2

TP-6731 7/16 23
 1--12: Ignition System
Variation: 38050327

3
Items not shown: 4, 5

38050327

Item Part No. Description Qty.

1 GM75159 Wires,Spark Plug 1

1 GM98515 Wires,Spark Plug 1
48RCLA/60RCL (metallic
shields fitted on the boots)
2 GM22171 Spark plug 8
3 GM16185 Retainer, 4 wire spark plug 2
3 GM16186 Retainer, 2 wire spark plug 4
3 GM16195 Retainer, spark plug wire 1
3 GM16196 Retainer, spark plug wire 2
3 GM16197 Retainer, spark plug wire 1
4 GM69592 Loom, 3/8” S (67 in.) 1
5 # Bolt, 1/4-20x1/2 Flange Hd Ser 3

24 TP-6731 7/16
 1--12: Ignition System
Variation: 38050329

1
3

Items not shown: 5, 6

38050329

Item Part No. Description Qty.

1 GM85031 Wires, Plug HVS 8MM Hi Temp 1

2 GM22171 Spark plug 8
3 GM16185 Retainer, 4 wire spark plug 2
4 GM85021 Bracket, Cable Support 2
5 GM69592 Loom, 3/8” S (28”) 1
6 GM36134 Sleeve, thermo 1

TP-6731 7/16 25
 1--13.1: Fuel System
Variation: 38050441 (5.0/5.7L, 60 kW)

10
8
4
15

12

13

16

2 7 9 6 5

1
3 14

11
38050441

Item Part No. Description Qty. Item Part No. Description Qty.

1 GM16143 Grommet, PCV valve 2 8 GM69787 Plug, 1/8 NPT Skt Hd Brass 1
2 GM16157 Elbow, PCV system 5/8” 45 deg. 1 9 GM69492 Tube, 0.625 ID x 3 in. 1
3 GM16159 Valve, PCV 1 10 GM75148 Ftg, 1/8NPT x 3/8Hs 45 deg. 1
4 GM42579 Hose, fuel 3/8 in. 14.5 in. 1 11 GM16202 Gasket, intake manifold 1
5 GM69488 Clamp, hose 3/8 (spring type) 2 12 GM69513 Bolt, M6 x 1.0 x 15 skt hd, gr. 8.8 4
6 GM69490 Adapter, barb 5/8 to 3/8 nylon 1 13 GM69517 Bolt, 5/16-18 x 3/4 skt hd, gr. 5 4
7 GM75131 Clamp, Hose 7/8”Od 2 14 GM72314 Plug, pipe 3/8 in. int. Manifold 1

26 TP-6731 7/16
 1--13.1: Fuel System
Variation: 38050442 (5.7L 80/100 kW)

15

12

3
4
16

10

14

6 8

19
1

11
17
9
13
2
18 38050442

Item Part No. Description Qty. Item Part No. Description Qty.

1 GM85011 Fitting, 3/8NPT x 3/8 HoseBarb 1 11 GM85046 Gasket, Int Man 5.7 High Temp 1
2 GM16173 Spacer, .75 OD x .38 ID x .50 2 12 GM24188 Washer, lock 1/4 in. 4
3 GM29586 Valve, throttle, 60 mm 1 13 GM25974 Nut, 3/8--16 2
4 GM69787 Plug 2 14 GM69517 Bolt, 5/16--18 x 3/4 skt hd, gr. 5 4
5 GM60238 Gasket, Man Adapter Venturi 1 15 GM47684 Bolt, 1/4--20 x 2 in. skt. Hd. Gr. 8 4
6 GM69505 Adapter, intake to TB 1 16 # Bolt 1/4--20x5/8 Flange Hd Ser 2
7 GM85022 Adapter, E330 Mixer 1 17 # Bolt, M6--1.0x10 Flange Hd Ser 3
8 GM75148 Ftg, 1/8NPT X 3/8Hs 45 Deg. 1 18 # Bolt, 3/8--16 x 1 1/2 Flange Hd 2
9 GM85024 Bracket, EPR 1 19 # Bolt, M6--1.0 x 16 Flange Head 4
10 GM72302 Sensor, T map 3--bar 2

TP-6731 7/16 27
 1--13.2: Fuel System, EPR/Mixer
Variation: 38050445

1
4
6

3
7

38050445

Item Part No. Description Qty. Item Part No. Description Qty.

1 GM69494 EPR assembly (5.0 L) 1 1 TBD EPR assy (5.7 L, Non--EPA 80 1

1 GM72585 EPR assembly (5.0 L, dual fuel) 1 kW)
1 GM75212 EPR assembly (5.7 L, 60 kW) 1 1 TBD EPR assembly (5.7 L, Non--EPA 1
1 GM101401 EPR assembly (48RCL) 1 100 kW)
1 GM93491 EPR assembly 1 2 GM69500 Mixer 1
(48RCLA/60RCL) 3 GM69509 Adapter, EPR, 1 1/4 NPT 1
1 GM72586 EPR assy (5.7L, 60, kW dual 1 4 GM75151 Screw, Tabulated M4 X 12 2
fuel) 5 GM69524 Bolt, M4 x .70 x 16 skt hd 4
1 GM85009 EPR assembly (5.7 L, 80 kW) 1 6 GM72323 Stud, M5--.80 x 25 4
1 GM85010 EPR assembly (5.7 L, 100 kW) 1 7 GM72324 Nut, M5--.80 flange 4

28 TP-6731 7/16
 1--13.3: Fuel System, Throttle Body
Variation: 38050449

12

6
7

5
3

1
11
4
10

38050449

Item Part No. Description Qty. Item Part No. Description Qty.

1 GM42579 Hose, fuel 3/8 in. x 10.5 in. 1 7 GM69504 O-ring 1

2 GM29586 Valve, throttle, 60 mm 1 8 GM69505 Adapter, intake to TB 1
3 GM69487 Fitting, 1/8 NPT x 3/8 90 deg. 1 9 GM75150 Spacer 1
Elbow nylon 10 GM39227 Sensor, 1 bar TMAP 1
4 GM69488 Clamp, hose 3/8 (spring type) 2 11 # Bolt 1/4--20x5/8 Flange Hd Ser 1
5 GM60238 Gasket, Man Adapter Venturi 1 12 # Bolt, 1/4--20 x2 1/4 Skt Hd Gr8 4
6 GM69498 Throttle adapter 1

TP-6731 7/16 29
 1--14: Pulley Assembly
Variation: 38051406

See Group 1--3

3
4
5

Items not shown: 6

38051406

Item Part No. Description Qty.

1 GM16127 Pulley, fan 1

2 GM16131 Pulley, crankshaft/fan 1
3 GM16130 Washer, crankshaft pulley 1
4 # Bolt, (CS) 7/16-20 x 2 1/2 Gr8 1
5 # Bolt, 3/8-24 x 1 SktHd Grade 5 3
6 GM72321 Bolt, M8--1.25 x 20 flange head 4

30 TP-6731 7/16
 1--15: Alternator
Variation: 38050308

9
8
12

10
7
6
4
17

5
2
11 4
3

Items not shown: 13, 14, 15, 16, 18

38050308

Item Part No. Description Qty. Item Part No. Description Qty.

1 GM16180 Alternator, 70 amp 1 10 # Bolt, M8-1.25 x 50 HxHd Gr 8.8 1

2 GM16126 Pulley, tensioner 1 11 # Bolt, 3/8-16 x 4 1/2 HxHd Gr 5 3
3 GM16121 Pulley, idler 1 12 GM72312 Nut, M8-1.25 flange serrated 1
4 GM24190 Washer, flat 3/8 SAE 4 13 GM61733 Washer 1
5 GM16122 Bracket, alternator 1 14 # Bolt, M10-1.50 x 90 HxHd Gr8.8 2
6 GM16181 Spacer, mount, 10 mm 2 15 GM72313 Washer, lock M10 1
7 GM16183 Block, mount 2 16 GM69516 Washer, 3/8 3
8 GM16182 Spacer, mount, 8 mm 1 17 # Bolt, M10-1.50 x 85 HxHd Gr8.8 1
9 # Bolt, M8-1.25 x 110 HxHd Gr8.8 1 18 GM28959 Nut, M6-1.0 1

TP-6731 7/16 31
 1--18: Oil Filter/Adapter

3
2

4 5

38050060

Variation: 38050060
Item Part No. Description Qty.

1 GM16703 Filter, oil 1

2 GM16141 Adapter, oil filter 1
3 GM16142 Bolt, oil filter adapter 2

Variation: 38050064
Item Part No. Description Qty.

1 GM42034 Filter, oil 1

2 GM16141 Adapter, oil filter 1
3 GM16142 Bolt, oil filter adapter 2
Oil Cooler Hardware
4 GM60248 Bushing, 1/2 MPT x 3/8 FPT 2
5 GM85029 Adapter, Oil Filter 1/2” Port 1

32 TP-6731 7/16
 1--19: Intake Manifold

3
2
1
4

38050812

Variation: 38050812
Item Part No. Description Qty.

1 GM16134 Bolt, intake manifold 8

2 GM24340 Fitting 1
3 GM75133 Hose, WP to Int Man 1
4 GM16144 Clamp, hose 1” 2
5 GM16133 Gasket, intake manifold 1
6 GM29842 Manifold, intake (cast) 1
8 # Plug, 1/2” NPT, Steel 4

Variation: 38050843
Item Part No. Description Qty.

1 GM16134 Bolt, intake manifold 8

2 GM24340 Fitting 1
3 GM75133 Hose, WP to Int Man 1
4 GM16144 Clamp, Hose 1 in. 2
5 GM16133 Gasket, intake manifold 1
6 GM85049 Manifold, intake 1
8 # Plug, 1/2” NPT, Steel 3

TP-6731 7/16 33
 1--20.1: Turbocharger
Variation: 38050835

5
13
8
10
9

6
7

11

14
4
2
12 3

1
38050835

Item Part No. Description Qty.

1 GM36134 Sleeve, thermo (12 in.) 1

2 GM42578 Clamp, 1/2 in. (M--6) 2
3 GM85019 Fitting, 3/8MPTx1/2HB 45 Brass 1
4 GM85020 Hose, High Temp 1/2” ID (12 in.) 1
5 GM85023 Hose, Oil Supply Asm 1
6 GM85025 Clamp, Const Trq 2 1/4--3 1/8 2
7 GM85027 Hose Reducer 2.50/2.36 Sil 1
8 GM85040 Stud, M8--1.25x40 7
9 GM85041 Turbocharger 1
10 GM85043 Gasket, Exhaust Pipe 1
11 GM85045 Fitting, 1/2” Oil Drain 1
12 GM69513 Bolt, M6 x 1.0 x 15 skt hd, gr. 8.8 2
13 GM72312 Nut, M8--1.25 flange serrated 7
14 # Washer, M6 Flat 2

34 TP-6731 7/16
 1--20.2: Turbocharger Hardware
Variation: 38050849

3 5 1
4 2

38050849

Item Part No. Description Qty.

1 GM74361 Silicone hose 1

2 GM29601 Clamp, 2 3/4-3 5/8 in. 2
3 GM29603 Clamp, 1 9/16-2 1/2 in. 2
4 GM85026 Hose 2.0” ID x 3.0” Silicone 1
5 GM85044 Tube, Air Intake 80KW 1

TP-6731 7/16 35
 1--21: Freeze Plug
Variation: 38050850
Not illustrated.
Item Part No. Description Qty.

1 GM16116 Adapter, freeze plug 1/2” NPT 1

2 GM16118 Plug, 1/2” NPT brass 1
3 GM16119 Pipe, street elbow 1/2” NPT 1

1--22: Water Pump Hardware

38900649

Variation: 38900649
Item Part No. Description Qty.

1 GM16140 Cap, Bypass 5/8” 1

(includes cap, connector, hose,
clamps)

36 TP-6731 7/16
 1--23: Charge Air Cooler Tubing
Variation: 1

1 15
2
3
4

10
9
8
11

14

13

7 12
6
5

Item Part No. Description Qty.

1 GM29601 Clamp, 2 3/4--3 5/8 in. 1

2 GM66242 Hose, silicone 3 ID x 3 in. 1
3 GM29601 Clamp, 2 3/4--3 5/8 in. 1
4 GM98516 CAC to Throttle Pipe 1
5 GM29601 Clamp, 2 3/4--3 5/8 in. 1
6 GM66240 Hose, silicone 2 1/2 x 3 in. 1
7 GM85025 Clamp, Const Trq 2 1/4--3 1/8 1
8 GM29603 Clamp, 1 9/16--2 1/2 in. 1
9 GM28914 Hose 1
10 GM85025 Clamp, Const Trq 2 1/4--3 1/8 1
11 GM98517 Turbo to CAC Pipe 1
12 GM85025 Clamp, Const Trq 2 1/4--3 1/8 1
13 GM66241 Hose, silicone 2 3/4 ID x 3 in. 1
14 GM85025 Clamp, Const Trq 2 1/4--3 1/8 1
15 GM72302 Sensor, T map 3--bar 1

TP-6731 7/16 37
 2--1: Engine Block/Lower End
Variaton: 5.0 L

38 TP-6731 7/16
 2--1: Engine Block/Lower End
Variaton: 5.0 L
Item Part No. Description Qty. Item Part No. Description Qty.

2 GM16429 Plug, hex 1/4-18 x .69 3 54 GM38981 Gasket, crankshaft rear oil seal 1
3 GM75055 Piston, (w/pin) (std) 8 housing
3 GM75056 Piston, (w/pin) (.030 o.s.) 8 55 GM16497 Stud, crankshaft bearing cap 5
4 GM75053 Ring kit, pstn (.030 o.s.) 8 56 GM16588 Bolt, crlshf brg cap 10
4 GM75052 Ring kit, pstn (std) 8 (7/16-14X3.34)
5 GM16363 Rod, connecting 8 57 - Not serviced 4
6 GM16546 Bolt, connecting rod 16 58 GM16451 Bearing kit, crankshaft (.001 OS) 4
7 GM75054 Bearing kit, conn rod 8 58 GM16447 Bearing kit, crankshaft (.001 1
7 GM16443 Bearing kit, conn rod (.001 OS) 8 mm OS)
8 GM16586 Nut, connecting rod 16 59 GM16509 Sprocket, Crankshaft (18 teeth) 1
9 GM16577 Plug 1 60 GM64571 Balancer, crankshaft 1
12 GM16504 Plug, hex 1/4-18 x 0.56 2 62 GM16440 Pump kit, water, (incls plug, seal, 1
13 GM38899 Pin 2 cover, gasket)
14 GM16599 Pin, crnkshft rear oil seal locator 1 64 GM16483 Gasket, water pump cover 1
17 GM16512 Plug, 476 x .31 1 65 GM75020 Crankshaft, (incls 64, 67, 69) 1
20 GM16589 Shaft, oil pump drive 1 66 GM16539 Key, crankshaft balancer 1
21 GM16476 Pin, locator 1/4 x 5/8 2 68 GM16582 Gasket, water pump 2
22 GM16583 Retainer, oil pump drive shaft 1 69 - Bolt, wipmp cvr(part of #62)
23 GM16482 Pump, oil (.742 dia. Tube) 1 70 GM38896 Bolt, flywheel 6
24 GM16455 Screen, oil pump 1 72 GM75106 Bolt, w/pmp(3/8-16x2.75) 1
25 GM16580 Plug, oil press relief valve bore 1 73 GM16512 Plug, 476 x .31 1
26 GM16579 Valve, oil pressure relief 1 74 GM16365 Plug, engine block oil galley 1
27 GM75093 Spring, oil press rlf vlv 1 75 GM16431 Bearing, camshaft 1
28 GM16347 Bolt, oil pump 7/16-14 x 2 3/8 1 75 GM16432 Bearing, camshaft 2
29 GM16603 Nut, crankshaft oil deflector 5 75 GM16433 Bearing, camshaft 2
30 GM16492 Deflector, crankshaft oil 1 76 GM75102 Camshaft 1
31 GM75088 Seal, oil pan drn plug(o ring) 1 77 GM75038 Plug, w/pmp 1
34 GM16596 Bolt, oil pan 14 79 GM16820 Stud, water pump RH
36 GM16553 Nut, oil pan 4 80 GM16476 Pin, locator 1/4 x 5/8 1
37 GM16376 Cover, oil pump 1 84 GM53099 Cover, engine front 1
38 GM16549 Pin 1 86 - Not serviced
39 GM16467 Reinforcement, oil pan LH 89 GM16463 Sprocket, camshaft (36 teeth) 1
39 GM16468 Reinforcement, oil pan RH 90 GM16508 Chain, camshaft timing (roller 1
40 GM16449 Pan, oil 1 chain)
41 GM16362 Gasket, oil pan 1 91 GM16502 Stud, crankshaft rear oil seal 2
42 GM16422 Bolt, oil pump cover 4 retainer
43 GM75010 Nut, crishf rr oil seal ret 1 92 GM16397 Plug, camshaft rear bearing hole 1
44 GM16505 Bolt, crankshaft rear oil seal 2 93 GM16504 Plug, hex 1/4-18 x 0.56 1
housing 94 GM75223 Sealer, crishf balr keyway AR
48 GM75097 Flywheel, eng(flywhl), (has 1 96 GM16474 Seal, crankshaft rear oil 1
hardened ring gear teeth) 97 GM16372 Retainer, camshaft 1
49 GM16506 Bolt, crnkshft rear oil seal hsg 1 98 GM16513 Bolt, balancer shaft retainer 2
50 GM16473 Housing, crankshaft rear oil seal 1 100 GM75040 Bolt, crishf posn sen 1
51 GM16518 Stud, crankshaft rear oil seal 1 101 GM75083 Sensor, crishf posn 1
retainer 102 GM75023 Seal, crishf posn sen(o ring) 1
52 GM75013 Pin, flywhl loc(flywhl) 1 103 GM75018 Ring, crishf posn sen reluctor 1
53 GM75008 Gear, flywhl ring(flywhl) 1

TP-6731 7/16 39
 2--1: Engine Block/Lower End, continued
Variaton: 5.7 L

40 TP-6731 7/16
 2--1: Engine Block/Lower End, continued
Variaton: 5.7 L
Item Part No. Description Qty. Item Part No. Description Qty.

2 GM16429 Plug, hex 1/4-18 x .69 1 57 GM75006 Cap, cr/shf brg(posn #1) 1
3 GM16442 Piston, (w/pin)(std) 8 58 GM16451 Bearing kit, crankshaft 4
3 GM75226 Piston, (w/pin)(0.127mm O.S.) 8 (#1,2,3,4)(.001 OS)
3 GM16445 Piston, (w/pin)(0.5mm O.S.) 8 58 GM16447 Bearing kit, crankshaft (#5) 1
4 GM16444 Ring kit, piston (0.50 mm OS) 8 (.001 mm OS)
4 GM16441 Ring kit, piston std. 8 59 GM16539 Key, crankshaft balancer 2
5 GM16363 Rod, connecting 8 60 GM16509 Sprocket, Crankshaft (18 teeth) 1
6 GM16546 Bolt, connecting rod 16 61 GM16403 Crankshaft 1
7 GM75054 Bearing kit, conn rod 8 62 GM64571 Balancer, crankshaft 1
8 GM16586 Nut, connecting rod 16 63 GM38899 Pin 2
9 GM16397 Plug, camshaft rear bearing hole 1 64 GM16462 Bolt, water pump 3/8-16 x 2.12 4
16 GM16589 Shaft, oil pump drive 1 65 GM16440 Pump kit, water (incls plug, seal, 1
17 GM16476 Pin, locator 1/4 x 5/8 1 cover, gasket)
18 GM16583 Retainer, oil pump drive shaft 1 66 GM16582 Gasket, water pump 2
19 GM16482 Pump, oil (.742 dia. Tube) 1 67 GM16398 Camshaft 1
20 GM16347 Bolt, oil pump 7/16-14 x 2 3/8 1 68 GM16431 Bearing, camshaft 1
21 GM16455 Screen, oil pump 1 68 GM16432 Bearing, camshaft 2
22 GM16580 Plug, oil press relief valve bore 1 68 GM16433 Bearing, camshaft 2
23 GM16579 Valve, oil pressure relief 1 69 GM16512 Plug, 476 x .31 1
24 GM75093 Spring, oil press rlf vlv 1 69 GM16429 Plug, hex 1/4-18 x .69 1
25 GM16603 Nut, crankshaft oil deflector 5 69 GM16365 Plug, engine block oil galley 2
26 GM16492 Deflector, crankshaft oil 1 70 GM16513 Bolt, balancer shaft retainer 2
27 GM16376 Cover, oil pump 1 71 GM16372 Retainer, camshaft 1
28 GM16422 Bolt, oil pump cover 4 72 GM16528 Bolt, valve lifter guide retainer 3
30 GM16553 Nut, oil pan 4 73 GM75038 Plug, w/pmp 1
32 GM75088 Seal, oil pan drn plug(o ring) 1 75 GM16483 Gasket, water pump cover 1
33 GM16596 Bolt, oil pan 14 77 GM16519 Retainer, valve lifter guide 1
34 GM16596 Bolt, oil pan 14 80 GM16458 Bolt, engine front cover 2
35 GM16467 Reinforcement, oil pan LH 81 GM53099 Cover, engine front 1
35 GM16468 Reinforcement, oil pan RH 84 GM16366 Seal, crankshaft front oil 1
36 GM16449 Pan, oil 1 85 GM16594 Bolt, camshaft sprocket 3
37 GM16362 Gasket, oil pan 1 86 GM16463 Sprocket, camshaft (36 teeth) 1
38 GM16502 Stud, crnkshft rr oil seal retainer 2 87 GM16508 Chain, cmshft tmg (roller chain) 1
39 GM75010 Nut, crishf rr oil seal ret 1 88 GM16429 Plug, hex 1/4-18 x .69 1
40 GM16506 Bolt, crankshaft rear oil seal hsg 1 89 GM16575 Washer, camshaft sprocket 3
41 - Not serviced 1 91 GM16429 Plug, hex 1/4-18 x .69 1
42 GM16505 Bolt, crankshaft rear oil seal hsg 2 92 GM38899 Pin 2
43 GM16473 Housing, crankshaft rear oil seal 1 93 GM75008 Gear, flywhl ring(flywhl) 1
44 GM16518 Stud, crnkshft rr oil seal retainer 1 94 GM16476 Pin, locator 1/4 x 5/8 2
45 GM38981 Gasket, crnkshft rr oil seal hsg 1 96 GM16504 Plug, hex 1/4-18 x 0.56 2
46 GM16497 Stud, crankshaft bearing cap AR 97 GM16504 Plug, hex 1/4-18 x 0.56 2
47 GM16588 Bolt, crlshf brg cap 10 98 GM16474 Seal, crankshaft rear oil 1
(7/16-14X3.34) 133 GM16429 Plug, hex 1/4-18 x .69 1
48 GM75007 Cap, cr/shf brg (posn #2, 3, 4) 3 133 GM16510 Plug, 3/8-18 x .42 3
49 GM16599 Pin, crnkshft rear oil seal locator 1 142 GM75083 Sensor, crishf posn 1
50 GM75013 Pin, flywhl loc(flywhl) 1 143 GM75023 Seal, Cr/shf Posn Sen(O Ring) 1
51 GM75097 Flywheel, eng(flywhl), (has 1 144 GM75018 Ring, crishf posn sen reluctor 1
hardened ring gear teeth) 145 GM16513 Bolt, balancer shaft retainer 6
52 GM75095 Bearing, clu pilot 1 145 GM16601 Bolt, water pump cover 8
55 GM38896 Bolt, flywheel 6 146 GM16458 Bolt, engine front cover 6
56 GM16585 Plug, eng blk core hole (brass, 8 147 GM16388 Grommet, engine front cover 8
41.4 mm)

TP-6731 7/16 41
 2--2: Engine Head/Upper End
Variaton: 5.0 L

42 TP-6731 7/16
 2--2: Engine Head/Upper End
Variaton: 5.0 L
Item Part No. Description Qty. Item Part No. Description Qty.

2 GM16519 Retainer, valve lifter guide 1 21 GM16402 Cap, valve spring 16

3 GM16528 Bolt, valve lifter guide retainer 3 22 GM16529 Key, valve stem 16
4 GM16547 Pin, cylinder head locator 4 24 GM16348 Gasket, valve rocker arm cover 2
5 GM75100 Gasket, cyl hd 25 GM16481 Cover, valve rocker arm LH
6 GM75057 Head, cyl 2 26 GM16427 Bolt, valve rocker arm cover 16
8 GM16374 Blt, cy. hd, med (7/16-14x3 1/16) 4 27 GM16361 Cap, Oil fll (97.5mm tube 1
9 GM16375 Blt, cy. head, short (7/16 x 1 3/4) 16 w/threaded cap) (incls 28)
10 GM16523 Lifter, valve 16 28 - Seal, oll fil cap(o ring)(part of 28)
11 GM16453 Guide, valve lifter 8 29 - Spark plug See Group 1-12 8
12 GM16400 Rod, valve push 16 30 - Not serviced
13 - Arm, vlv rkr(part of 17) 31 - Not used
14 GM38918 Stud, vlv rkr ball (.003 in. OS) 16 32 - Not used
15 - Ball, vlv rkr arm(part of 17) 36 GM75059 Cover, vlv rkr arm RH
16 - Nut, vlv rkr arm(part of 17) 37 - Not used
17 GM16351 Arm kit, valve rocker 16 38 - Not used
18 GM16385 Seal, intake valve stem oil 8 39 GM16456 Valve, exhaust (std) 8
19 GM16496 Seal, exh vlv stem Oil 8 40 GM75022 Valve, int (std) 8
20 GM16386 Spring, valve (w/o damper) 16

TP-6731 7/16 43
 2--2: Engine Head/Upper End, continued
Variaton: 5.7 L

44 TP-6731 7/16
 2--2: Engine Head/Upper End, continued
Variaton: 5.7 L
Item Part No. Description Qty. Item Part No. Description Qty.

22 GM75039 Bolt 1 63 - Not Serviced

23 - Clamp (See Group 1-10) 1 64 - Not Serviced
24 GM16360 Gasket, distributor 1 74 GM16533 Plug, water outlet 1
27 GM16427 Bolt, valve rocker arm cover 8 77 GM16453 Guide, valve lifter 8
28 GM16361 Cap, oil fil (97.5mm tube 1 90 - Not Used
w/threaded cap) 94 - Not Used
29 GM16481 Cover, valve rocker arm LH 95 - Not Used
29 GM16480 Cover, valve rocker arm RH 102 - See Group 1-19
30 GM16348 Gasket, valve rocker arm cover 2 107 - See Group 1-13
31 GM16375 Bolt, cy. hd, short (7/16 x 1 3/4) 16 108 - See Group 1-13
32 - Spark plug (See Group 1-12) 8 109 - See Group 1-13
35 GM16542 Plug, eng cool temp indr hole AR 110 - See Group 1-13
40 GM16401 Valve, intake standard 8 113 - Not Used
41 GM16464 Valve, exhaust standard 8 114 - Not Used
42 GM16523 Lifter, valve 16 115 - Not Used
43 GM16547 Pin, cylinder head locator 8 116 - Not Used
44 GM16353 Gasket, cylinder head (60 kw) 2 117 - Not Used
44 GM85014 Gskt, head (5.7L Turbo) (80/100 2 118 - Not Used
kW) 119 - Not Used
45 GM16450 Head, cylinder (60 kw) 2 120 - Not Used
45 GM85051 Head, cyl. (5.7L Turbo) (80/100 2 121 - Not Used
kW) 122 - Not Used
46 GM16385 Seal, intake valve stem oil 8 123 - Not Used
47 GM16386 Spring, valve (w/o damper) 16 124 - Not Used
49 GM16374 Blt, cy. hd, med (7/16-14x3 1/16) 4 125 - See Group 1-13
50 GM16496 Seal, exh vlv stem oil 8 126 - See Group 1-13
51 GM16373 Bolt, cy. hd, lg (7/16-14x3 51/64) 14 127 - See Group 1-13
52 GM16402 Cap, valve spring 16 128 - Not Used
53 GM16529 Key, valve stem 32 129 - Not Used
54 - See Group 1-19 130 - Not Used
56 GM16493 Nut, valve rocker arm 16 131 - See Group 1-19
57 - Ball, vlv rkr arm(part of item #59) 132 - See Group 1-19
58 GM38918 Stud, vlv rkr ball (.003 in. OS) 16 133 - See Group 1-19
58 GM16584 Stud, valve rocker arm ball 16 134 - See Group 1-19
59 GM16351 Arm kit, valve rocker 16 135 - See Group 1-19
60 GM16400 Rod, valve push 16 136 - See Group 1-19

TP-6731 7/16 45
 Notes

46 TP-6731 7/16
 KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6731 7/16d 7 Jurong Pier Road
Singapore 619159
E 2010, 2011, 2012, 2014, 2016 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455