Model NYD Direct Drive Model NYB Belt Drive: Installation, Operation and Maintenance Manual

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PN 463277

Model NYD & NYB

Tamper-Resistant Centrifugal Roof Exhaust

Installation, Operation and Maintenance Manual


Please read and save these instructions for future reference. Read carefully before attempting
to assemble, install, operate or maintain the product described. Protect yourself and others by
observing all safety information. Failure to comply with instructions could result in personal injury
and/or property damage!

Model NYD
Direct Drive

Model NYB
Belt Drive

Model NYD is a direct drive


centrifugal roof exhaust fan. These
fans are specifically designed
for applications where tamper
resitance is necessary. Performance
capabilities range up to 3,000 cfm
(5,097 m3/hr) and up to 1.0 in. wg
(249Pa) of static pressure. The maximum continuous
operating temperature for fan sizes 075-140 is 180F
(82C). NYD fans are available in six sizes with
nominal wheel diameter ranging from 8 to 14 inches
(203 to 356mm) (075 - 140 unit sizes). Each fan shall
bear a permanently affixed manufacturers engraved
metal nameplate containing the model number and
individual serial number.

Model NYB is a belt drive centrifugal


roof exhaust fan. These fans are
specifically designed for applications
where tamper resistance is necessary.
Performance capabilities range up to
8,000cfm (13,592m3/hr) and up to
1.0in.wg (249Pa) of static pressure.
The maximum continuous operating temperature is
180F (82C). NYB fans are available in four sizes with
nominal wheel diameter ranging from 11 to 24 inches
(279 to 610mm) (100-240unitsizes). Each fan shall
bear a permanently affixed manufacturers engraved
metal nameplate containing the model number and
individual serial number.

General Safety Information


Only qualified personnel should install this fan.
Personnel should have a clear understanding of
these instructions and should be aware of general
safety precautions. Improper installation can result
in electric shock, possible injury due to coming in
contact with moving parts, as well as other potential
hazards. Other considerations may be required
if high winds or seismic activity are present. If
more information is needed, contact a licensed
professional engineer before moving forward.

DANGER
Always disconnect, lock and tag power source before
installing or servicing. Failure to disconnect power source
can result in fire, shock or serious injury.

CAUTION
When servicing the fan, motor may be hot enough to
cause pain or injury. Allow motor to cool before servicing.

CAUTION
Precaution should be taken in explosive atmospheres.

1. Follow all local electrical and safety codes, as


well as the National Electrical Code (NEC) and
the National Fire Protection Agency (NFPA),
where applicable. Follow the Canadian Electric
Code (CEC) in Canada.
2. The rotation of the wheel is critical. It must be
free to rotate without striking or rubbing any
stationary objects.
3. Motor must be securely and adequately
grounded.
4. Do not spin fan wheel faster than max cataloged
fan RPM. Adjustments to fan speed significantly
effects motor load. If the fan RPM is changed,
the motor current should be checked to make
sure it is not exceeding the motor nameplate
amps.
5. Do not allow the power cable to kink or come
in contact with oil, grease, hot surfaces,
or chemicals. Replace cord immediately if
damaged.
6. Verify that the power source is compatible with
the equipment.
7. Never open access doors to a duct while the fan
is running.

Models NYD & NYB Tamper-Resistant Centrifugal Roof Exhaust Fans

Receiving

A heavy-gauge stainless steel hasp allows the


unit to be padlocked for security. The hasp design
conceals the padlock beneath the housing skirt,
which keeps it out of sight and the weather.

Upon receiving the product, check to make sure


all items are accounted for by referencing the bill
of lading to ensure all items were received. Inspect
each crate for shipping damage before accepting
delivery. Notify the carrier if any damage is noticed.
The carrier will make notification on the delivery
receipt acknowledging any damage to the product.
All damage should be noted on all the copies of
the bill of lading which is countersigned by the
delivering carrier. A Carrier Inspection Report should
be filled out by the carrier upon arrival and reported
to the Traffic Department. If damaged upon arrival,
file a claim with carrier. Any physical damage to the
unit after acceptance is not the responsibility of
Greenheck Fan Corporation.

The motors amperage and voltage ratings must


be checked for compatibility to supply voltage
prior to final electrical connection. Electrical lead-in
wires should be run through the conduit provided
between the curb and the bottom of the motor
compartment. Wiring must conform to local and
national codes.

Storage
Fans are protected against damage during
shipment. If the unit cannot be installed and
operated immediately, precautions need to be
taken to prevent deterioration of the unit during
storage. The user assumes responsibility of the fan
and accessories while in storage. Greenheck Fan
Corporation will not be responsible for damage
during storage. These suggestions are provided
solely as a convenience to the user.

Unpacking
Verify that all required parts and the correct
quantity of each item have been received. If any
items are missing, report shortages to your local
representative to arrange for obtaining missing
parts. Sometimes it is not possible that all items
for the unit be shipped together due to availability
of transportation and truck space. Confirmation of
shipment(s) must be limited to only items on the bill
of lading.

Indoor
The ideal environment for the storage of fans and
accessories is indoors, above grade, in a low
humidity atmosphere which is sealed to prevent the
entry of blowing dust, rain or snow. Temperatures
should be evenly maintained between 30 to 110F
(-1 to43C) (wide temperature swings may cause
condensation and sweating of metal parts). All
accessories must be stored indoors in a clean, dry
atmosphere.

Handling
Move fan to desired location and fasten securely
through mounting holes in base. Shims may
be necessary depending upon roofing material
thickness. The following diagram depicts
dimensions for models NYD and NYB.

Remove any accumulations of dirt, water, ice, or


snow and wipe dry before moving to indoor storage.
To avoid sweating of metal parts, allow cold
parts to reach room temperature. To dry parts and
packages use a portable electric heater to get rid
of any moisture buildup. Leave coverings loose
to permit air circulation and to allow for periodic
inspection.

CAUTION
Do not lift by the fan hood. Avoid lifting fans in a
way that will bend or distort fan parts. Never pass
slings or timbers through the venturi of fan. Fans
with special coatings or paints must be protected
in handling to prevent damage.

Table 1: Dimensional Data


Model
NYD-75
NYD-90
NYD/NYB-100
NYD-120
NYD-130
NYD/NYB-140
NYB-180
NYB-240

19

30 4

20 2

Damper
Square
10

(483)

(781)

(521)

(254)

(318)

19

3034

2012

10

1212

75

(483)

(781)

(521)

(254)

(318)

(34)

Roof
Approximate
Opening
Weight
1212
62

(28)

22

3512

25

12

1412

95

(559)

(902)

(635)

(305)

(368)

(43)

24

37

2318

14

1612

95

(610)

(940)

(587)

(356)

(419)

(43)

105

24

37

2318

14

1612

(610)

(940)

(587)

(356)

(419)

(48)

26

4112

2678

16

1812

135

(660)

(1054)

(683)

(406)

(470)

(61)

30

45

3258

18

2012

225

(762)

(1143)

(829)

(457)

(521)

(102)

34

5212

3858

24

2612

314

(864)

(1334)

(981)

(610)

(673)

(142)

2 1/2 in.
(64 mm)

Figure 1

All dimensions in inches (millimeters). Weight in pounds (kilograms).


2

Models NYD & NYB Tamper-Resistant Centrifugal Roof Exhaust Fans

The unit should be stored at least 3 inches


(89mm) off the floor on wooden blocks covered with
moisture proof paper or polyethylene sheathing.
Aisles between parts and along all walls should
be provided to permit air circulation and space for
inspection.

Pre-Starting Checks
1. Check all fasteners and setscrews for tightness.
The wheel should rotate freely and be aligned
as shown in figure 2.

Wheel Overlap Dimensions

Outdoor
Fans designed for outdoor applications may be
stored outdoors, if absolutely necessary. Roads or
aisles for portable cranes and hauling equipment are
needed.
The fan should be placed on a level surface to
prevent water from leaking into the fan. The fan
should be elevated on an adequate number of
wooden blocks so that it is above water and
snow levels and has enough blocking to prevent
it from settling into soft ground. Locate parts far
enough apart to permit air circulation, sunlight
and space for periodic inspection. To minimize
water accumulation, place all fan parts on blocking
supports so that rain water will run off.
Do not cover parts with plastic film or tarps as these
cause condensation of moisture from the air passing
through heating and cooling cycles.
Fan wheels should be blocked to prevent spinning
caused by strong winds.

Inspection and Maintenance During


Storage
While in storage, inspect fans once per month. Keep
a record of inspection and maintenance performed.
If moisture or dirt accumulations are found on parts,
the source should be located and eliminated. At
each inspection, rotate the wheel by hand ten to
fifteen revolutions to distribute lubricant on motor. If
paint deterioration begins, consideration should be
given to touch-up or repainting. Fans with special
coatings may require special techniques for touchup or repair.
Machined parts coated with rust preventive should
be restored to good condition promptly if signs of
rust occur. Immediately remove the original rust
preventive coating with petroleum solvent and
clean with lint-free cloths. Polish any remaining
rust from surface with crocus cloth or fine emery
paper and oil. Do not destroy the continuity of the
surfaces. Thoroughly wipe clean with Tectyl 506
(Ashland Inc.) or the equivalent. For hard to reach
internal surfaces or for occasional use, consider
using Tectyl 511M Rust Preventive, WD-40 or the
equivalent.

Removing From Storage


As fans are removed from storage to be installed
in their final location, they should be protected
and maintained in a similar fashion until the fan
equipment goes into operation.

Model

G - Overlap in. (mm)

H - Gap in. (mm)

NYD 075-090

3/32 (2)

NYD 075-140

1/4 (6)

NYB 100-140

1/4 (6)

NYB 180-240

3/8 (10)

Figure 2

2. Wheel position is preset and the unit is test


run at the factory. Movement may occur during
shipment and realignment may be necessary.
3. Centering can be accomplished by loosening
the bolts holding the drive frame to the shock
mounts and repositioning the drive frame.
4. Wheel and inlet cone overlap can be adjusted
by loosening the setscrews in the wheel and
moving the wheel to the desired position.
5. Check wheel rotation by momentarily energizing
the unit. Rotation should be clockwise as shown
in figure 3 and correspond to the rotation decal
on the unit. Rotation is determined when the
unit is viewed from the motor or shaft pulley
side. If wheel rotation is incorrect reverse two
of the wiring leads or check motor wiring for
single-phase.

Wheel Rotation (view from top of fan)

Counterclockwise
Airflow

Clockwise
Airflow

Counterclockwise
Airflow

NYD 60-130
All NYB Models
Figure 3

Clockwise
Airflow

NYD 140

WARNING

Correct direction of wheel rotation is critical. Reversed


rotation will result in poor air performance, motor
overloading and possible burnout.

Models NYD & NYB Tamper-Resistant Centrifugal Roof Exhaust Fans

Model NYB
Pre-Starting Belt Tension Checks
6. Always loosen tension enough to install belts
without stretching, see figure 4.

Belts

Figure 4

13. The adjustable motor pulley is factory set for


the RPM specified. Speed can be increased by
closing or decreased by opening the adjustable
motor pulley. Two groove variable pitch pulleys
must be adjusted an equal number of turns open
or closed.
14. Any increase in speed represents a substantial
increase in the horsepower required by the unit.

Do not force belt(s). Forcing the


belt(s) will break the cords and
cause belt failure

7. For units with two groove pulleys,. adjust so the


tension is equal in both belts.
8. If adjustments are made, it is very important
to check the pulleys for proper alignment.
Misaligned pulleys lead to excessive belt wear
vibration, noise and power loss, see figure 5.

15. Motor amperage should always be checked to


avoid serious damage to the motor when speed is
varied.

WARNING
The fan has been checked for mechanical noises at
the factory prior to shipment. If mechanical noise
should develop, suggested corrective actions are
offered in the Troubleshooting section.

IMPORTANT
Over tightening will cause excessive bearing wear
and noise. Too little tension will cause slippage at
start-up and uneven wear.

Operation: NYD/NYB
Figure 5

9. Belt tension can be adjusted by loosening four


fasteners on the drive frame, see figure 6. This
allows the motor plate to slide on the drive
frame angles for proper positioning.

Fasteners
(4) *Fasteners
*Identical
fasteners on
opposing side
must also be
loosened.
Figure 6

10. Belt tension should be adjusted to allow 1/64


inch (0.397 mm) of deflection per inch of belt
span. For example, a 15 inch (381 mm) belt span
should have 15/64 inch (0.234 mm) (or about
1/4inch (6mm)) of deflection with moderate
thumb pressure at mid-point between pulleys, see
figure7.

Deflection

1. Before starting or operating fan, check all


fasteners for tightness. In particular, check
the setscrews in wheel hub (and pulleys, if
applicable).
2. While in the OFF position or before connecting
the fan to power, turn the fan wheel by hand
to be sure it is not striking the venturi or any
obstacle.
3. Start the fan and shut it off immediately to check
rotation of the wheel with directional arrow in the
motor compartment, see figure 3 on page 3.
4. When the fan is started, observe the operation
and check for any unusual noises.
5. With the system in full operation and all
ductwork attached, measure current input to the
motor and compare with the nameplate rating to
determine if the motor is operating under safe
load conditions.
6. Keep inlets and approaches to fan clean and
free from obstruction.

Inspection: NYD/NYB
Inspection of the fan should be conducted at the
first 30minute and 24 hour intervals of satisfactory
operation.

30 Minute Interval
Inspect bolts, setscrews and motor mounting bolts.
Adjust and tighten as necessary.

24 Hour Interval
Slack
Side

Figure 7
4

Check all internal components. On NYB unit only,


inspect belt alignment and tension. Adjust and
tighten as necessary.

Models NYD & NYB Tamper-Resistant Centrifugal Roof Exhaust Fans

5. Shaft bearings can be classified in two groups:


relubricating and non-relubricating. All bearings
are factory lubricated and require no further
lubrication under normal use (between -20F and
180F in a relatively clean environment).

IMPORTANT
Adjust (tighten) belt tension after the first
24-48hours of operation.

Maintenance: NYD/NYB
A proper maintenance program will help these units
deliver years of dependable service. Installation and
maintenance are to be performed only by qualified
personnel who are familiar with local codes and
regulations and who are experienced with this type
of equipment.
Motor maintenance is generally limited to cleaning
and lubrication (where applicable). Cleaning should
be limited to exterior surfaces only. Removing dust
buildup on motor housing ensures proper motor
cooling.
Greasing of motors is only intended when fittings
are provided. Many fractional horsepower motors
are permanently lubricated and should not be
lubricated after installation. Motors supplied with
grease fittings should be greased in accordance
with manufacturers recommendations. Where
motor temperatures do not exceed 104F (40C),
the grease should be replaced after 2,000 hours of
running time as a general rule.
Direct drive units require little maintenance except
for cleaning wheel, alignment and oiling according
to motor label instructions.
The unit should be made non-functional when
cleaning the wheel or housing (fuses removed,
disconnect locked off, etc.).
Wheels require very little attention when moving
clean air. Occasionally, oil and dust may accumulate
causing imbalance. When this occurs the wheel and
housing should be cleaned to ensure smooth and
safe operation.
All fasteners should be checked for tightness each
time maintenance checks are performed prior to
restarting unit.
A proper maintenance program will help these units
deliver years of dependable service.

Belt/Bearing Maintenance NYB Unit


1. Belts tend to stretch after a period of time. They
should be checked periodically for wear and
tightness. When replacing belts, use the same
type as supplied with the unit.
2. Matched belts should always be used on units
with multi-groove pulleys.
3. For belt replacement, loosen the tensioning
device enough to allow removal of the belt by
hand. Do not force the belts on or off. This may
cause cords to break, leading to premature
failure.
4. Once installed, adjust belts as shown in
PreStarting Checks.

6. Units installed in hot, humid or dirty locations


should be equipped with special bearings.
These bearings will require frequent lubrication.
7. On NYB belt driven fans, the standard cast
pillow block bearings are factory lubricated
and are provided with external grease fittings.
Annual lubrication is recommended, or more
frequently if needed, see Table2. Do not overgrease. Use only one or two shots of lubricant
with a hand gun. Maximum hand gun rating
is 40 psi. Rotate bearings during lubrication
where good safety practice permits. Caution
should be employed to prevent over packing or
contamination.
7. Grease fittings should be wiped clean. The unit
should be in operation while lubricating. Extreme
care should be used around moving parts.
8. Grease should be pumped in very slowly until a
slight bead forms around the seal. A high grade
lithium base grease should be used.
9. To ensure tightness, check pulley setscrews.
Proper keys must be in keyways.
10. Fan RPM should not be readjusted. Only use
pulleys of identical size and type when replacing
pulleys.
11. During the first few months of operation check
bearing setscrews periodically to ensure
tightness.
12. If unit is to be left idle for an extended period,
remove belts and store in a cool, dry place to
avoid premature belt failure.

WARNING
Always disconnect, lock and tag power source
before servicing. Failure to disconnect power
source can result in fire, shock or serious injury.

CAUTION
Uneven cleaning of the wheel will produce an out
of balance condition that will cause vibration in the
fan.

WARNING
This unit should be made non-functional when
cleaning the wheel or housing (fuses removed,
disconnect locked off).

Models NYD & NYB Tamper-Resistant Centrifugal Roof Exhaust Fans

Recommended Relubrication
Frequency in Months

Table 3: Grease Manufacturers

NOTE: If unusual environment conditions exist more


frequent lubrication is required (extreme
temperature, moisture or contaminants).
A good quality lithium base grease,
conforming to NLGI Grade 2 consistency,
such as those listed here may be used.
Table 2: Suggested Fan Bearing Greasing Intervals
Interval
(months)

Type of Service

1 to 3

Heavy duty in dirty, dusty locations; high ambient


temperatures; moisture laden atmosphere;
vibration.

3 to 6

12 to 24 hours per day, heavy duty, or if moisture


is present

6 to 12

8 to 16 hours per day in clean, relatively dry


atmosphere

12 to 18

Infrequent operation or light duty in clean


atmosphere

Manufacturer

Grease (NLGI #2)

U.S. Electric Motors

Grease No. 83343

Chevron U.S.A. Inc

Chevron SRI Grease #2

Mobil Oil Corporation

Mobilith
Mobil 532
Premium BRB #2

Texaco, Inc.

Texaco Multifak #2

Amoco Oil Co.

Rykon Premium #2

Exxon

Unirex N2

Shell

B Shell Alvania #2

Troubleshooting
WARNING: Before taking any corrective action, make certain unit is not capable of operation during
repairs.
PROBLEM

Excessive Noise
or Vibration

Reduced airflow

CAUSE

CORRECTIVE ACTION

Bad Bearings

Replace.

Wheel unbalance

Clean and remove all dirt buildup off wheel. Check wheel
balance, rebalance in place if necessary.

Belts too tight or too loose

Adjust tension, see figure 7.

Wheel improperly aligned and


rubbing

Center wheel on inlet, see figure 2.

Loose drive or motor pulleys

Align and tighten. See Pre-Starting Checks, see page 3-4.

Foreign objects in wheel or


housing

Remove objects, check for damage or unbalance.

System resistance too high

Check system: Proper operation of backdraft or control


dampers, obstruction in ductwork, etc.

Unit running backwards

Correct as shown in figure 3.

Excessive dirt buildup on wheels

Clean wheel.

Improper wheel alignment

Center wheel on inlets, see Pre-Starting checks and figure 2.

Models NYD & NYB Tamper-Resistant Centrifugal Roof Exhaust Fans

Parts List
NOTE: Each fan bears a manufacturers nameplate with model number and serial number embossed. This information
will assist the local Greenheck representative and the factory in providing service and replacement parts.
Before taking any corrective action, make certain unit is not capable of operation during repairs.

CAUTION: A fan manufactured with an explosion resistant motor does not certify the entire unit to be explosion proof.

NYB Belt Drive Centrifugal Roof Exhaust Fan


HOOD
PULLEY
BEARING
DRIVE FRAME
FAN SHAFT

BELT
MOTOR
ISOLATORS

WHEEL

WIRING CONDUIT

HOUSING
BIRDSCREEN
SUPPORT FRAME

CURB CAP

Models NYD & NYB Tamper-Resistant Centrifugal Roof Exhaust Fans

Parts List
NOTE: Each fan bears a manufacturers nameplate with model number and serial number embossed. This information
will assist the local Greenheck representative and the factory in providing service and replacement parts.
Before taking any corrective action, make certain unit is not capable of operation during repairs.

CAUTION: A fan manufactured with an explosion resistant motor does not certify the entire unit to be explosion proof.

NYD Direct Drive Centrifugal Roof Exhaust Fan


HOOD
MOTOR

DRIVE FRAME
ISOLATORS

WIRING CONDUIT
WHEEL

HOUSING

BIRDSCREEN
SUPPORT FRAME
CURB CAP

Warranty
Greenheck warrants this equipment to be free from defects in material and workmanship for a period
of one year from the purchase date. Any units or parts which prove defective during the warranty
period will be replaced at our option when returned to our factory, transportation prepaid. Motors are
warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck
prove defective during this period, they should be returned to the nearest authorized motor service
station. Greenheck will not be responsible for any removal or installation costs.
As a result of our commitment to continuous improvement, Greenheck reserves the right to change
specifications without notice.
Greenheck Catalog NYD & NYB provides additional information
describing the equipment, fan performance, available accessories,
and specification data.

AMCA Publication 410-96, Safety Practices for Users and


Installers of Industrial and Commercial Fans, provides additional
safety information. This publication can be obtained from AMCA
International, Inc. at: www.amca.org.

Phone: (715) 359-6171 Fax: (715) 355-2399 E-mail: gfcinfo@greenheck.com Website: www.greenheck.com
8

463277 NYD & NYB, Rev. 2, December 2008

Copyright 2008 Greenheck Fan Corp

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