Company Name

Madina Trading & Contracting Est. - Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/BH/WPS011

Test Conducted On

Date of Test

16 - JUN - 98

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

P. RAMALINGAM
QA/QC

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW00078
00077
SUBRAMANIAN
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

018
000
017
GTAW
-Ve
6G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg +/- 2 Deg
5 mm / 13.2 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

API5L
GRADE B
J738201
1
1
6"
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

ESAB, LINCOLN,
2.4 mm & 3.25 mm
5.28

STEVE LANGLEY
QA / QC
C. SIVA KUMAR
BUREAU VERITAS

Classification
Type of Flux
Other

ER80S-G
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

ARGON
10 LTR/MIN
99.99%
10mm
NOT APPLICABLE
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

AMBIENT
AMBIENT
AMBIENT

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 150 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

ASME IX
NOT APPLICABLE
P4 - GROUP No. 1

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.75 - 22.0 mm (ASME IX)

NOT APPLICABLE
ALL
F6
A3
GRINDING & BRUSHING
NOT APPLICABLE
2% THORIATED
2.4 mm

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7
Pass No. 8

WELDING
ELECTRODE
GTAW - ER70S-3
GTAW - ER70S-3
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.4 mm
3.25 mm
3.25 mm
3.25 mm

CURENT TYPE ACTUAL

WPS
& POLARITY
AMPS
AMPS
Direct -Ve
101.0
102.0 - 138.0
Direct -Ve
132.0
131.7 - 173.2
Direct -Ve
93.0
131.7 - 173.2
Direct -Ve
97.0
130.0 - 171.5
Direct -Ve
96.0
131.0 - 172.5
Direct +Ve
121.0
120 - 140
Direct +Ve
92.0
120 - 140
Direct +Ve
93.0
120 - 140

ACTUAL
VOLTS
12.0
14.0
23.0
24.0
23.0
24.0
23.0
24.0

WPS
WPS
TRAVEL TRAVEL
VOLTS
SPEED
SPEED
8.5 - 11.5
75
161.7 - 168.3
8.5 - 11.5
90
176.4 - 183.0
8.5 - 11.5
80
161.7 - 168.3
9.0 - 12.0
120
162.7 - 169.3
8.5 - 11.5
130
162.7 - 169.3
22 - 25
135
120 - 140
22 - 25
130
120 - 140
22 - 25
130
120 - 140

TENSILE TEST
Mark No.
516
517

Type
Cross-weld
Cross-weld

Dimensions
mm
Area mm2
11.0 x 19.1
210.1
10.3 x 19.0
195.7

Type
Face Bend
Face Bend
Root Bend
Root Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Location

Dimensions
mm
10 x 10
10 x 10

Temperature
C
-29
-29

UTS
N/mm2
484.0
496.0

UTL kN
101.7
97.0

Fracture
Position
Parent Mat'l
Parent Mat'l

Comments
Location
Nil
Nil

BEND TEST
Mark No.
518
519
520
521

Result
Acceptable
Acceptable
Acceptable
Acceptable

Comments
Location
Nil
Nil
Nil
Nil

CHARPY IMPACT
Mark No.
524
525

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY

106
156

Absorbed Energy
Joules, J
33
194

Average

27
204

55
181

Comments
Nil
Nil

ACTUAL INTER
KJ/mm
TempC
0.97
Ambient
1.23
95
1.60
116
1.16
145
1.02
120
1.29
130
0.98
133
1.03
130

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE

mm2

4
4
4
4

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

t
t
t
t

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. - Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No.

WPS Details

Welding Consumables

WPS No.

: 018

Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

: 000
: 017
: GTAW
: -Ve
: 6G
: ALL

Preheat : Min.150 C For

All thick
Pre-heat maintained by Torch

Interpass Temperature

Joint Details

:
:
:
:

ANY METAL ASSIGNED TO

P4 - GROUP No. 1
Thickness Qualified (QW 451) :
Base/Weld Metal Thickness: 1.52 -10mm
Diameter : ALL
Fillet Weld : See Note 2
PWHT Details
Holding Temperature
Holding Time
Heating&Cooling Rate
Equipment

725C +/- 10 C
2 HOUR
150 C / HOUR
ELEC. HEATING
TRANSFORMER

: NOT TO EXCEED 250C

37.5 Deg +/- 2 Deg

3.0-4.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
Welding Electrode
Welding Class

Electrode
Diameter

Pass No. 1
Pass No. 2
Pass No. 3

GTAW -ER 80S-G

GTAW -ER 80S-G
GTAW - ER 80S-G
GTAW - ER 80S-G
GTAW - ER 80S-G

2.4 mm
2.4 mm
2.4 mm
2.4 mm
2.4 mm

Current Type
& Polarity
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve

Amps
(a)
102.0 - 138.0
131.7 - 173.2
131.7 - 173.2
130.0 - 171.5
131.0 - 172.5

ASME Notes
1.
2.
3.
4.
5.

:
:
:
:

Qualified Weld Preparations - Qualified Joint Configuration

Pass
Number

Pass No.. 4
Pass No.. 5

Material (QW 403) Qualified

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

### Angle
Root Gap
Root Face
Backing

Qualification Range (ASME IX)

Electrode Brand : ESAB, LINCOLN,

ADVANI
SFA / AWS No : 5.28
Classification
: ER80S-G
Type of Flux
: NOT APPLICABLE
Gas Type
: ARGON
Gas Flow Rate : 10 LTR/MIN
Backing Gas
: NOT APPLICABLE

Welding Technique

018

PQR Base Matl. P Nos & Group Nos

PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

Volts
(v)
8.5 - 11.5
8.5 - 11.5
8.5 - 11.5
9.0 - 12.0
8.5 - 11.5

Travel Speed
mm / min
161.7 - 168.3
176.4 - 183.0
161.7 - 168.3
162.7 - 169.3
162.7 - 169.3

Additional Notes
:
:
:
:
:

P4 - GROUP No. 1
F6
A3
GRINDING & BRUSHING
2% THORIATED

PREPARED BY

1. EASB - EK 80S -G IS Equivalent to ER80S-B2

2. Fillet Weld Qualified for all Thickness
& Dia Meter

REVIEWED BY

APPROVED BY

Name
Name

: P. RAMALINGAM

Name

: STEVE LANGLEY

Name

: C. SIVA KUMAR

Sign

Sign

Sign

Dept

: QA / QC

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

Date

Date

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 018
Company Name

REV : 0

Sheet : 1 of 2

: Madina Trading & Contracting Est. - Mechanical Division

Procedure Qualification Record No

017

Date

: 27.11.99

WPS No.

: 018

Welder ID

: 00077

Welding Process

: GTAW

Name

: SUBRAMANIAN

Location

: MADINA WORKSHOP, SALWA, QATAR.

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

###
12

###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

11

10
7
6
4

13

:
:
:
:
:

37.5 Deg +/- 2 Deg

22.2 mm
(t)
3.0 -4.0 mm
(rg)
1.0 - 2.0 mm (rf)
NONE

:
:
:
:
:
:

:
:
:
:
:
:
:

ASTM A 335
GRADE P11
84832 - 60
4
18.2 mm
6" SCH 160

5.28
ER80S-G
F6
A3
2.4 mm & 3.25 mm
5 mm / 13.2 mm
NOT APPLICABLE

POSITION (QW - 405)

Position of Groove
Welding Progression
Other

: 6G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
EXCEL/Welding/PQR010

:
:
:
:

100 C
REFER TABLE
NOT APPLICABLE
NOT APPLICABLE

6G

POSTWELD HEAT TREATMENT (QW - 407)

Holding Temperature
Holding Time
Heating & cooling Rate
Equipment

FILLER METAL (QW - 404)

SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

3
5

TEST POSITION

BASE METAL (QW - 403)

Material Specification
Type or Grade
Heat Number
From P No.
: 4 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:

725 C +/- 10 C
1 HOUR
150 C / HOUR
ELEC. HEATING TRANSFORMER

GAS (QW - 408)

Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
ARGON
99.99%
ADDITIONAL NOTES

Flow Rate
10 LTR/MIN
-

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 018

REV :

Sheet : 2 of 2

TECHNIQUE (QW - 410)

String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass

:
:
:
:
:
:

STRING / WEAVE
10mm
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Pass
Welding Electrode
Number
Welding Class
Pass No. 1
GTAW - ER80S-G
Pass No. 2
GTAW - ER80S-G
Pass No. 3
SMAW - E8018-B2
Pass No. 4
SMAW - E8018-B2
Pass No. 5
SMAW - E8018-B2
Pass No. 6
SMAW - E8018-B2
Pass No. 7
SMAW - E8018-B2
Pass No. 8
SMAW - E8018-B2
Pass No. 9
SMAW - E8018-B2
Pass No. 10
SMAW - E8018-B2
Pass No. 11
SMAW - E8018-B2
Pass No. 12
SMAW - E8018-B2
Pass No. 13
SMAW - E8018-B2
TENSILE TEST
Mark No.
Type

:
:
:
:
:
:

SINGLE
3 x Core Dia
BUTT WELD
FLAME CUT &/OR GRIND
ASME IX
NOT APPLICABLE

Amps
Volts
Heat Input
Travel
Interpass
(a)
(v)
Kj / mm
mm / sec TempC
120
10
1.1
165
61.3
155
10
0.84
180
110
110
22
2.3
165
61.2
127
22
1.97
160
85
131
22
1.47
165
117.5
130
22
2.50
180
66.4
138
23
2.10
170
88.5
139
23
2.00
180
92
136
23
2.80
185
67
134
23
2.00
180
92
133
24
2.20
180
83.6
138
24
1.80
190
106.4
130
23
1.90
90
TEST SPECIFICATION - ASME IX
Dimensions
Area
UTL
UTS
Fracture
Comments/Location
mm
mm2
kN
N/mm2
Position
813
Cross-weld
337.9
158.3
468.0 Parent Mat'l
12 O' Clock
17.6 x 19.2
6 O' Clock
814
Cross-weld
330.4
157.4
476.0 Parent Mat'l
17.3 x 19.1
BEND TEST
TEST SPECIFICATION - ASME IX
Mark No.
Type
Bend Angle Former Diameter
Result
Comments/Location
815
Side Bend
180
4t
Acceptable
1-2 O 'Clock
816
Side Bend
180
4t
Acceptable
7-8 O' Clock
817
Side Bend
180
4t
Acceptable
4-5 O' Clock
818
Side Bend
180
4t
Acceptable
10-11 O' Clock
CHARPY IMPACT
TEST SPECIFICATION - ASTM E23
Mark No.
Location Dimensions Temperature
Absorbed Energy
Average
Comments
mm
C
Joules, J
J
821
WCL
10 x 10
-29
50
18
18
29
Nil
822
FL
10 x 10
-29
24
25
26
26
Nil
823
FL+2
10 x 10
-29
385 400
45
45
Nil
MACRO EXAMINATION
TEST SPECIFICATION: ASTM E340
Mark No.
Type
Position
Results
Commetns
819

Electrode
Diameter
2.4 mm
2.4 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Weld Section

Current Type
& Polarity
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

12 O' Clock

Acceptable

See attached macrograph

TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING

Test No.
AD-91023
Rev'n
0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Radiography
Report No
Tensile Test
Bend Test

:
:
:
:
:

SATISFACTORY
SATISFACTORY
MM/010/RT/003
SATISFACTORY
SATISFACTORY

PREPARED BY
Name
Sign
Dept
Date

: P. RAMALINGAM
:
: QA/QC
:

EXCEL/Welding/PQR010

Charpy Vee Notch Test

SATISFACTORY
Macro Examination
SATISFACTORY
OVERALL TEST RESULT
We certify that the statements in the ACCEPTABLE
correct in accordance with the standard indicated above.
REVIEWED BY

Name
Sign
Dept
Date

: STEVE LANGLEY
:
: QA / QC
:

APPROVED BY
Name
Sign
Dept
Date

:
:
:
:

C. SIVA KUMAR
BUREAU VERITAS